custom design countertops
TRANSCRIPT
CDCCDC
2011 CATALOG
Custom Design CountertopsCustom Design CountertopsCustom Design Countertops
TABLE OF CONTENTS ProductName
INTEGRAL BOWLS
SHOWER PANS
FLAT STOCK
ACCESSORIES
Standard OvalSmall OvalRecessed OvalCanadian OvalStandard Shell
Savanah Rectangle
Custom Shower Pan38" x 38" Neo Angle36" x 36"
Soap HolderSoap/Shampoo ComboLarge Soap/Shampoo Combo
101102103104105106107
500501502
801802803
48" x 36"42" x 42"60" x 32"60" x 34"
Shower Pan Installation Procedure/DiagramsShower Drain Assembly
504505506507
CDCCDC
ProductNumber
42” 1/4" x 36" 503
Small Shell
CAST POLYMER COLOR CHART
Shower Pan Drain Locations
42" x 42" Neo Angle 50848" x 42" 509
VANITY TOPS 19" Vanity Top22" Vanity Top
22 1/4 Vanity Top25 1/4 Vanity/Laundry Top
25" Vanity/Laundry Top
NO DRIP EDGE
180 BULLNOSE EDGE
CUSTOM VANITY/LAUNDRY TOPS
16” To 30” 3/4” Flat Edge16” To 29” 3/4” Ogee Edge16” To 29” 1 ½”Bullnose Custom Edge
48" x 34” 510
200210
230240
220
250260270
TOP MOUNT BOWLSOval -Top MountDiamond -Top Mount
Vanity Top Installation Procedure
Standard Tub / Shower SurroundTub / Shower Surround Installation ProcedureSilicone Procedure
Care And Maintenance Guidelines
120121
MOLDINGS
Diamond Corner Soap ShelfDiamond Corner Soap/Shampoo ComboWindow SillOval Corner SeatFlat Stock Corner Seat
Beveled TrimCap TrimEdge TrimSeam TrimInside Corner TrimOutside Corner Trim
804805806807808
901902903904905906
Oval Corner Seat (Installation)
3/4" Bullnose Trim 907
ProductName
ProductNumber
CAST POLYMER COLOR CHART
White on White
Almond Beige
Fawn Beige
Taupe
Country Gray
Vermont Blue
Sea Foam Green
Dusty Rose
Everest
Fashion Gray
Pewter
Moss
Aurora
Sea Shell
Mocha
Sandstone
Blue-Jeans
Medium Gray
O20
O21
O22
O23
O24
O25
O26
O27
GE241
GE130
GE240
GE170
GE123
GE220
GE323
DGE300
DGE725
DGE210
White on White
Almond Beige
Fawn Beige
Taupe
Country Gray
Vermont Blue
Sea Foam Green
Dusty Rose
White on Almond
M04
M05
M06
M07
M08
M09
M10
M11
M12
MARBLE STONE
ONYX STONE
GRANITE STONE
CDCCDC
Terra Cotta GE122
Coal
Storm Cloud
Golden Tortilla
Cobblestone
GE100
LXS230
LXS370
LXS322
XXX White on White M03
White/Fawn Beige on Almond M13
Winter Moss DGE622
Sand GE121
Ecru GE111
STANDARD OVAL BOWL Part No. 101
17" (43.2cm)
14" (36cm)
5 5/8" (14.3cm)
CDCCDC
SMALL OVAL BOWL Part No. 102
5 1/8" (13.0cm)
2 3/4" (7.0cm)
11 5/8" (29.5cm)
15 1/8" (38.5cm)
Note: Two Tone Bowls Available
Note: Two Tone Bowls Available
6 1/4" (15.8cm)
17 1/4" (43.8cm)
22 3/4" (57.8cm)
18" (45.7cm)12" (30.5cm)
6 3/8" (16.2cm)
RECESSED OVAL BOWL Part No. 103
CDCCDC
13 3/4" (35cm)
20" (50.8cm)6 3/4"(17.2cm)
6 5/8" (16.9cm)
3" (7.7cm)
20" (50.8cm)
13 1/2" (34.3cm)
CANADIAN OVAL BOWL Part No. 104
SAVANAH RECTANGLE BOWL Part No. 107
3 1/4" (8.3cm)
13 1/2" (34.3cm)
6 1/2" (16.5cm)
19" (48.3cm)
STANDARD SHELL BOWL Part No. 105
CDCCDC
SMALL SHELL BOWL Part No. 106
Note: Two Tone Bowls Available
Note: Two Tone Bowls Available
OVAL - TOP MOUNT Part No. 120
CDCCDC
25”5 1/4”
20”
DIAMOND TOP MOUNT Part No. 121
CDCCDC
19" VANITY TOP Part No. 200
19"
4 3/4"
3/4"
4"
CDCCDC
22" VANITY TOP Part No. 210
22"
4 3/4"
3/4"
4"
Part No. 220
25”
5 1/2”
3/4"
4"
25" VANITY / LAUNDRY TOP
VANITY TOPS NO-DRIP EDGE
CDCCDC
Part No. 240
22 1/4"
4 3/4"
3/4"
4"
1 1/2"
22 1/4” VANITY 180 BULLNOSE TOP Part No. 230
22 1/4"
4 3/4"
3/4"
4"
1 1/2"
25 1/4” VANITY / LAUNDRY 180 BULLNOSE TOP
4 3/4"
3/4"
4"
1 1/2"
25 1/4"
4 3/4"
3/4"
4"
1 1/2"
VANITY TOPS 180 BULLNOSE EDGE
3/4” FLAT EDGE Part No. 250
CDCCDC
3/4” OGEE EDGE Part No. 260
4 3/4"
3/4"
4"
Part No. 270
4 3/4"
3/4"
4"
1 ½”CUSTOM BULLNOSE
Variable 16” to 30"
4 3/4"
3/4"
4"1/4” Radius
Variable 16” to 29”
Variable 16” to 29”
CUSTOM VANITY / LAUNDRY TOPS
VANITY TOP INSTALLATION PROCEDURE
CDCCDC
1. Trial fit vanity onto vanity to ensure correct size and level fit.
2. If the walls are not square, the top must be cut to fit on the job. Use a masonry blade in a skill saw. Cutting marble produces a harmless white powder and it is advisable to cut outside or another suitable location.
3. If the back wall is not straight, the sheet rock may be cut to get a snug fit. If the
irregularity is slight, the gap can be filled with silicone.
4. When ready to install place 4 dabs of paintable silicone at each corner of the vanity. Carefully place vanity top on vanity and press firmly into place. It is not necessary to glue the top of the cabinet on a wall to wall application. The weight of the top and the plumbing will keep it secure.
5. To silicone the back and the side splashes, follow the instruction sheet called
Silicone Procedures.
6. For vanity tops with splashes higher than 4” high, separate splashes are necessary.
7. Do not touch silicone for 24 hours to avoid fingerprints or smearing. Also, avoid dust around wet silicone.
8. Banjo tops require support for the arm extension. This can be achieved by a cleat
or spine along the wall level with the cabinet. A 1 x 1 may also be used.
9. Undermount bowls are secured with bowl clips and silicone. The bowl should be mounted by a plumber or qualified technician. If the faucet holes are in the bowl, you may want to set the plumbing first.
10. Faucet holes are drilled to 1 1/8”. If a larger diameter is needed, use a rat-tail file
to enlarge hole.
11. Be sure that the top lays flat and that there are no obstructions such as a nail, chip of wood or too small an opening for the bowl to fit in.
12. Use silicone on the top and bottom of drain to avoid leaks. Do not over tighten
drain. This can cause the bowl to crack.
13. If the top is scratched or burned, the top can be restored by using 1200 grit wet/dry sandpaper using water and a small sanding block. Avoid over sanding which will remove the Gel Coat. Follow with a good polish. We recommend Gel Gloss cleaner and polish. See instruction sheet “Care, Cleaning and Repair of Cultured Marble.
Part No. 500
CDCCDC
CUSTOM SHOWER PAN
96"
72"
48"
36"
4"
4"TexturedSurface
End Viewof Threshold
Maximum Make Size94" x 70" Drain CenteredCall for Special Sizes and Shapes
Maximum Size is 94" x 70" Outside DimensionsSpecify Drain Location When Ordering
Note: When ordering cultured marble panels for a custom pan, add 4" in height to allow panels to reach floor of pan.
Part No. 501
CDCCDC
38" x 38" NeoAngle SHOWER PAN
12"
12
"
4 1/2(11 cm)
Part No. 502
CDCCDC
36" x 36" SHOWER PAN
18"
17
"
4 1/2(11 cm)
Part No. 503
CDCCDC
42 1/4" x 36" SHOWER PAN
4 1/2
21 1/8"
17
1/2
"
Part No. 504
CDCCDC
48" x 36" SHOWER PAN
4 1/2
24"
17
"
4 1/2(11 cm)
Part No. 505
CDCCDC
42" x 42" SHOWER PAN
4 1/2
21 1/4"
20
"
42”
42”
60" x 32" SHOWER PAN Part No. 506
CDCCDC
4 1/2
30"
16
"
(11 cm)
60" x 34" SHOWER PAN Part No. 507
CDCCDC
34"
4 1/2
30"
16 1
/4”
Part No. 508
CDCCDC
42" x 42" NeoAngle SHOWER PAN
12"
12
"
24"(61cm)
42"(107cm)
42" (107cm)
25"(64cm)
4 1/2(11 cm)
Part No. 509
CDCCDC
48" x 42" SHOWER PAN
24" (61cm)
21
" (5
3.3
cm
)
42"(106.7cm)
4 1/2(11 cm)
Part No. 510
CDCCDC
48" x 34” SHOWER PAN
4 1/2
24"
16
”
4 1/2(11 cm)
34"
(40
.7c
m)
(61 cm)
4 ½"(11.4 cm)
5 ½"(14 cm)
SHOWER PAN INSTALLATION PROCEDURE
CDCCDC
To insure proper installation, a reasonably level floor is required. Check floor for uniformity before beginning installation. Any unusual problems with uniformity (such as not level) should be noted prior to beginning installation. Each of the following kinds of shower pans should be installed pre-drywall or the drywall should be cut to accept the shower pan. NOTE: Onyx shower pans may need to have sub floor and/or mortar of a lighter color due to the translucence of onyx. Neo-Angle Shower Pan – Diagram 1 Neo-Angle shower pans are the simplest to install because there are only two sides against the wall.
1. The shower pan is meant to be installed with the water dam in contact with the studs or framing. Therefore, install pre-drywall or cut drywall to accept the shower pan.
2. Measure off from the wall where the drain should be. Cut a hole in the floor to accept the drain.
3. Lay the shower pan in place and check level at top of shower base. Place shims to
achieve level. Nail shims to floor; remove pan and mix mortar. Put enough mix on the floor to level the base. Wiggle the shower pan around until it is down to the shims. Pan should be supported evenly and not wiggle when you step in it.
4. When mortar is dry, remove the shims.
Standard/Rectangle/Custom Shower Pans – Diagram 2 and 3 Installation of a rectangular shower pan is basically the same as a Neo-Angle shower base, but there are three walls around it.
1. Check the measurement of the opening; cut hole in the floor for the drain. It is easiest to install in new construction because you can usually get to most sides through the walls. In remodeling you may have to make a level line on the walls and see how far out of level the pan is going to be before sliding it into place.
2. Shim to level; remove pan, mix and put mortar on floor. Replace pan and wiggle
down until it is level against the shims. Remove the shims from the front when mortar is dry.
SHOWER PAN INSTALLATION DIAGRAMS
CDCCDCCDCCDC
CDC Panel
Sheetrock/Greenboard
Shoulder of pan
Edge of pan
2" x 4" Wall Stud
Air Gap
Water Lip
CDC Panel
Sheetrock/Greenboard
Custom shower pan
2" x 4" Wall Stud
Air Gap
5” Water Lip
CDC Panel
Sheetrock/Greenboard
Shoulder of pan
Edge of pan
2" x 4" Wall Stud
Air Gap
Water Lip
Diagram 1. Neo Angle Pan
Diagram 2. Standard Rectangle Pan
Diagram 3. Custom Pan
SHOWER DRAIN ASSEMBLY
CDCCDC
Note: Black rubber gasket and paper (fiber) gasket will be under CDC pan.
Apply silicone caulk between the drain flange and top of CDC pan.
Shower Pan Strainer Drain Flange
Brass Locking Nut
Drain Body
Black Rubber Gasket
Paper (Fiber) Gasket
2" ABS Pipe
12"
12
"
4 1/2
18"
17
"
4 1/2
24"
17
"
4 1/2
21 1/8"
17
1/2
"
4 1/2
CUSTOM DESIGN COUNTERTOPSStandard Shower Pan / Drain Locations
38" x 38" NeoAngle (Part No. 501)36" x 36" Shower Pan (Part No. 502)
42 1/4" x 36" Shower Pan (Part No. 503) 48" x 36" Shower Pan (Part No. 504)
CDCCDC
4 1/2
30"
16
"
4 1/2
21 1/4"
20
"
42" x 42" Shower Pan (Part No. 505) 60" x 32" Shower Pan (Part No. 506)
42"
42"
12"
12
"
24"(61cm)
42"(107cm)
42"(107cm)
25"(64cm)
34"
4 1/2
30"
16
1/4
”
CUSTOM DESIGN COUNTERTOPSShower Pan / Drain Locations
42" x 42" NeoAngle (Part No. 508)60" x 34" Shower Pan (Part No. 507)
4 1/2
24" (61cm)
21
" (5
3.3
cm
)
48" x 42" Shower Pan (Part No. 509)
42"(106.7cm)
4 1/2
24"
16
”
4 1/2(11 cm)
34"
(40
.7c
m)
(61 cm)
4 ½"(11.4 cm)
5 ½"(14 cm)
48" x 34” Shower Pan (Part No. 510)
STANDARD TUB / SHOWER SURROUNDS
CDCCDC
* Wall Panel Thickness is Typically 3/8” Thick
1/ 2”, 3/4” & and CustomThicknesses Available
Panel FlushWith Tub Panel Extended
With Leg to FloorTypically 2” Wide
TUB / SHOWER SURROUND INSTALLATION PROCEDURE
CDCCDC
1 OF 3
Wall panels can be installed on existing tubs in remodeling jobs, or in new construction on any tub, i.e. marble, cast iron fixtures, enameled steel, or fiberglass tubs. The critical area is the seal between the tub and the wall. This seal is particularly vulnerable in a remodeling job, in which the tub may be sound but the wall has failed, and therefore the replacement could fail rather easily too, if not installed properly. Adhesive: You can use 100% silicone 1. Tub surrounds are at least five feet above ex isting tub. 2. Clean the surface of all dirt, paint, wax, grease or other wall finishes. Paint First: It is advisable to pain t the bathroom first. This will prevent paint from splattering onto the walls and avoid having paint stick to the silicone bead. NOTE: If you are installing onyx panels, make sure the walls are light-colored because of the translucency of onyx panels. The adhesive used must also be a clear silicone.
3. Examine the panels to m ake sure they are free of any defects. Determine where the finished edges are to be placed, by noticing the slightly rounded edge versus a very sharp or ground, unfinished edge. Determine whether the finished edge goes on the left, right, top, or bottom and orient the panel accordingly. If adjustments to the size of the panel are necessary, do not cut the finished edge. Make all your cuts on the edge that is going against the wall.
4. Draw a level, vertical line approx imately in the center of where the panels will be
installed. You can now measure to each corne r and determine if the corners are square. If necessary, cut the back panel so that it fits easily into place, though a tight fit is not necessary. The end walls will cover a sm all gap up to ¼” in the corners.
5. Determine the location of the studs. If you are going to install any recessed
accessories you must know the location of the studs.
6. Dry fit the back panel. If the back panel fits withou t binding, is level at the top and fits tightly and evenly to the tub , then it is ready to be glued. Clean the back of the panel, and make sure the wall is clean.
7. Apply adhesive in small dabs across the wall, approximately six to eight inches
apart. One click of the caulking gun and you are ready to place another. A four foot by eight foot panel should use a least two tubes of silicone/adhesive, one and a half tubes for a three foot by eight foot panel. Once the panel is aligned, push it against the wall. Next pull the panel off the wall to m ake sure that the
TUB / SHOWER SURROUND INSTALLATION PROCEDURE
CDCCDC
2 OF 3
4. silicone/adhesive has adhered to both the wall and the panel. Place the panel into position and press it firmly into place. Brace with 1 x 2’s for 24 hours.
5. The next panel to be installed is the faucet wall. Place masking tape on the
finished side of the panel in the approximate location for the plumbing fixtures. Mark the centerlines. You need a one inch hole at the top to accept ½” pipe, and you need to check the manufacturer’s instructions for the hole size required for the mixing valve. If you have a two-handed shower, then the holes will be the same size as the shower head.
Use a hole saw if possible to make these holes. Hole saws are inexpensive and good for home repair projects. Be careful when drilling, especially after the pilot bit is through the panel and before the hole saw grips. The torque of an 80 tooth hole saw is strong enough to spin you around. Before drilling, put a piece of 5/8” OSB or similar material across saw horses, large enough to support the panel you are going to drill. When you drill, and reach the wood, stop, and remove drill. This will eliminate the possibility of drilling thru the panel too fast, and the drill causing damage to the panel.
6. Dry fit the panel. Make sure the panel fits tight across the tub and that the outside
edge is sound. You may have to sand or grind the edge that fits into the corner. The back and side panel should meet at the same height in the corner. If it fits, you are ready to glue. Clean the wall and panel and place adhesive as described above. Brace.
7. The last panel of the surround is easiest to install because it contains no holes.
Simply draw scribe the panel to ensure proper fit. Next clean the panel, silicone it, and put it in place. Brace. If the wall panels reach the ceiling, you must measure very carefully to allow for skewed walls. Inside corner molding should be used if the corners are not tight, to ensure a watertight fit. Inside corner molding and corner soap/shampoo holders require less cutting.
Shower walls are at least 6’ above shower pan. Installing shower walls to the shower
base is very similar to installing the tub surround. The panel should be set in silicone and fit tightly at the bottom against the shower base. The top of the panel should be level. The side panels should meet the back panels evenly at the top. Holes for plumbing should be cut with a hole saw.
TUB / SHOWER SURROUND INSTALLATION PROCEDURE
CDCCDC
3 OF 3
Installing panels that reach the ceiling is a little harder unless molding or edge trim are provided. Measurements must be more accurate and panels may have to be cut to achieve the same uneven height of the walls. Wainscoting This is as easy as installing splashes. Simply measure, cut to fit, have finished side up and glue to wall. This can be topped off with a cap or edge trim.
SILICONE PROCEDURE
CDCCDC
1. Area should be clean and dry. 2. Use a high grade, 100 percent silicone with a mildew resistant additive.
3. Using a caulking gun, apply a bead of silicone into the seam.
4. Spray silicone bead with denatured alcohol to prevent smearing when wiping
excess. Denatured alcohol can be purchased at a hardware store and put into a spray bottle.
5. Spread evenly using finger.
6. Clean excess off finger using paper towels.
7. Allow silicone to dry 24 hours before using. Do not touch or get wet while
drying.
SOAP HOLDER Part No. 801
CDCCDC
SOAP/SHAMPOO COMBO DISH Part No. 802
LG SOAP/SHAMPOO COMBO Part No. 803 DIAMOND CORNER SOAP SHELF Part No. 804
DIAMOND CORNER SOAP/SHAMPOO COMBO Part No. 805
10 1/4"(26 cm)
WINDOW SILL Part No. 806
CDCCDC
12” (30.48 cm)
13” (33.02 cm)
OVAL CORNER SEAT Part No. 807
CDCCDC
FLAT STOCK CORNER SEAT Part No. 808
CDCCDC
Standard 3/4" Flat Stock Corner SeatCustom Sizes Available
Seat Edge Detail
1/4" Rad18" Rad18"
OVAL CORNER SEAT INSTALLATION
CDCCDC
13 1/2"From Top ofPan to Bottomof Seat
Figure 1 Figure 2
Figure 3 Figure 4
Corner Seat
18"
18" 8"
16"
2" x 8" Wood Backing20"
2" x 8"Center
Floor
1 1/2"
7" 6" 2 pilot holeson each side
First drill 3/16" pilot holes through seat panel and into the 2" x 8" wood backing, the length of 3" stainless steel lag bolts. Then drill 5/16" hole through the seat and panel only to allow lag bolt to clearentry into 2" x 8" wood backing.
Note:
5/8"
2"
1.0"
1/4"
1/4" Rad1 1/2"
5/16"
1 1/2"
3/4"
NOTE: Only available in 9 foot lengths
1 1/2"
3/4" Rad
BEVELED TRIM Part No. 901
CDCCDC
CAP TRIM Part No. 902
EDGE TRIM Part No. 903 SEAM TRIM Part No. 904
INSIDE CORNER TRIM Part No. 905 OUTSIDE CORNER TRIM Part No. 906
3/4" BULLNOSE TRIM Part No. 907
2 ½" (6.35cm)
1 1/2"
NOTE: Bold Outlines Indicate Finished Cast Surface
3/8"
1/8" Rad