customer: 801-escl esclabor ground - wicksteed

Complied by

Date

ISSUEECNDATESIGN

CUSTOMER: FIXING:ORDER No:

AB

07/05/15

801-ESCL Esclabor Ground

01726

06/07/15AB

11741

18/02/16AB

Complied by

Date

ISSUEECNDATESIGN


AB

07/05/15


3.4m single slide

Short twisted ladder

Low scramble net

Low tower

Low tower

01726

06/07/15AB

Climbing bridge

Low fireman's pole

11741

18/02/16AB

Complied by

Date

ISSUEECNDATESIGN


AB

07/05/15

801-ESCL Esclabor Groung

1500 750 484800

750

800

750

484

445

1440

1585

750

375

750

375

684

500 square

x 855 deep

500 square

x 810 deep

450 x 450

x 375 deep

Foundations1 - 300 x 300 x 375 deep

2 - 400 x 400 x 375 deep

1

2

1

1

2

2 2

2 2

01726

06/07/15AB

11741

18/02/16AB

Complied by

Date

ISSUEECNDATESIGN


AB

07/05/15


1600

1650

2150

135013009001650950300

2450

2550

2450

6500

2550

6750

32m² of 40mm thick wetpourwith 22m edging

01726

06/07/15AB

1650

100 R500

R1000 R1000

R1500

R2500

R1000

R1500R1700 1

350

13505150

11741

18/02/16AB

Complied by

Date

ISSUEECNDATESIGN


AB

07/05/15


500

75

65007000

35 tiles 40mm thickwith 24.5m edging

01726

06/07/15AB

11741

18/02/16AB

Complied by

Date

ISSUEECNDATESIGN


AB

07/05/15


75

300

29 grassmats (1m x 1.5m)

01726

06/07/15AB

900

7500

7000

400

11741

18/02/16AB

SPECIFICATION

INSTALLATION INSTRUCTIONS

Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Castle range

Low tower5124-030

800 x 800 x 2025

8 years to adult

1110mm

Approx 66.5 kg

Approx 74.5 kg

5124-030Page 1 of 3

Solid steel components to EN 10087: 1998Steel plate to EN 10025-2: 2001Steel RHS to EN 10210-2: 1997HDPE to EN ISO 14632: 1998Standard fixings to BS 3692: 2001 and BS 4190: 2001Non-standard fixings are anti-vandal and corrosion resistant

Welding to EN ISO 14341: 2011Paint to EN 13438: 2005

1 Read instructions thoroughly before commencing installation of unit

2 Excavate foundations as shown in the foundation plan

3 Position tower on bricks in the excavated foundations, ensuring it is plumb, squareand at the correct height, orientation and distance

4 When the unit is fully assembled and all fixings secure, backfill the foundationswith 0.17m³ of concrete (4 parts gravel/2 parts sand/1 part cement)

5 Allow concrete to set for 48 hours before first use

ENSURE ALL INSTALLATION AIDS ARE REMOVED BEFORE FIRST USE

5124-030

Page 2 of 3

Foundation detailsCare must be taken in abnormal conditions

750750 400 square

375

1110

Brick

Brick

Loosefill

Round offconcrete

13

11

12

300

3806

80 4

00

REV

ECN

SIG.

DATE:

COMPILED

DATE:

5124-030

Page 3 of 3

AB

16/03/15

PARTS LIST

DESCRIPTIONPART NUMBERQTYITEM

LOW TOWER ASSY4202-41811

DECK BOTTOM PANEL3755-96512

DECK TOP PANEL3755-96413

FIXING WASHER2900-041124

Black Poepplemann Cup2611-031_Cup245

Black Poepplemann Cap2611-031_Cap246

FIXING SPACER (15 panel)2472-009127

Wicksteed Washer2215-519128

M10 Binx Nut2191-010129

M10 x 50 Hex Head Bolt2185-0381210

FOR BARK FIX ADD


BELOW GROUND ASSY5071-003311

SPRAGGING IRON3031-010312

M12 x 25 LG HEX HD SCREW2175-134613

1 6 9 5 8

7 4

5

10

6

3

2

Note - these 2 positions may berequired to fix accessories

01726AB

01/07/15

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Castle Range

Low scramble net5124-033

725 x 625 x 1110

8 years to adult

1110

Approx 2 kg

Approx 5 kg

5124-033Page 1 of 3

Solid steel components to EN 10087: 1998Steel CHS to EN 10255-2: 2004Welding to EN ISO 14341: 2011Standard fixings to BS 3692: 2001 and BS 4190: 2001Non-standard fixings are anti-vandal and corrosion resistantSteel-reinforced braided nylon rope with aluminium fittings


2 Excavate foundations as shown

3 Attach net to tower and below ground fixings as shown

4 Fit spragging irons to the below ground fixings and position on bricks in excavatedholes, ensuring the net remains taut

5 Backfill the foundations with 0.06m³ concrete (4 parts gravel/2 parts sand/1 partcement)



5124-033

Page 2 of 3

750750

750 484

750

484

(685

)

300square


1110

375

(675 for bark)

Brick

A ( 1 / 4 )

REV

ECN

SIG.

DATE:

COMPILED

DATE:

5124-033

Page 3 of 3

AB

17/03/15

PARTS LIST


BELOW GROUND FIXING ASSY5071-02421

LOW NET ASSY4141-16312

RAPID LINK4061-12523



M10 Spring Washer2212-20326

M10 x 50 Pent Button Head2176-12927

M6x6 Grub Screw2171-10128

A

For Bark - Replace item 1 5071-024 with 5071-026

41

2

8

7 6

5

3

Against HDPEpanel

Behind curveddeck edge

01726AB

30/06/15

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Castle RangeShort twisted ladder

5124-034

600 x 500 x 1110

8 years to adult

1110

Approx 12.7 kg

Approx 13 kg

5124-034Page 1 of 3

Solid steel components to EN 10087: 1998Steel plate to EN 10025-2: 2004Steel CHS to EN 10255-2: 2004Welding to EN ISO 14341: 2001Paint to EN 13438: 2005

Standard fixings to BS 3692: 2001 andBS 4190: 2001Non-standard fixings are anti-vandaland corrosion resistant


2 Excavate foundations as shown in foundation plan

3 Stand ladder on bricks in excavated holes and attach to tower as shown

4 Backfill foundations with 0.07m³ concrete (4 parts gravel/2 parts sand/1 partcement)



5124-034

Page 2 of 3

800

750750

800450450 x

1110

375

400

300

3806

80


Bricks8

7

9

Round offconcrete

Bark

REV

ECN

SIG.

DATE:

COMPILED

DATE:

5124-034

Page 3 of 3

AB

17/03/15

PARTS LIST


SHORT LADDER FRAME4202-53811

Black Poepplemann Cup2611-031_Cup42

Black Poepplemann Cap2611-031_Cap43


M10 Binx Nut2191-01025

M10 x 55 Hex Head Bolt2185-03926

FOR BARK FIX ADD





1

01726AB

30/06/15

425

3

2 6 3

11741AB

18/02/16

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Castle Range

Low fireman's pole5124-036

800 x 495 x 2515

8 years to adult

1110

Approx 21.5 kg

Approx 22 kg

5134-036Page 1 of 3

Steel plate to EN 10025-2: 2004Steel CHS to EN 10255-2: 2004Welding to EN ISO 14341: 2011Paint to EN 13438: 2005Non-standard fixings are anti-vandal and corrosion resistant


2 Excavate foundations as shown in foundation plan

3 Place pole on a brick in the excavated foundation and secure to tower as shown,ensuring pole is vertical

4 Backfill foundation hole with 0.03m³ concrete (4 parts gravel/2 parts sand/1 partcement)



5124-036

Page 2 of 3

375

375

445

300 square

1110

(441)


(2512)

375

300

3806

80 4

00

Brick8

7

9

BarkRound offconcrete

REV

ECN

SIG.

DATE:

COMPILED

DATE:

5124-036

Page 3 of 3

AB

17/03/15

PARTS LIST


WELDED MONKEY POLE SLIDER90156-0211

LOW POLE ASSY4202-43312


M10 Safety Fastener2177-00214



FOR BARK FIX ADD





3

6

01726AB

30/06/15

1

2

4

5

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Castle Range

Climbing bridge5124-038

800 x 1450 x 1088

8 years to adult

See sht 2

Approx 10 kg

Approx 25 kg

5124-038Page 1 of 3

Solid steel components to EN 10087: 1998Steel plate to EN 10025-2: 2004Steel CHS to EN 10255-2: 2004Welding to EN ISO 14341: 2011Paint to EN 13438: 2005

Standard fixings to BS 3692: 2001 andBS 4190: 2001Non-standard fixings are anti-vandaland corrosion resistantSteel-reinforced nylon braided rope withaluminium fittings


2 Support bridge frame and fit to towers as shown

NOTEThe climbing bridge can be fitted to either low towers or to high towers


5124-038

Page 2 of 3

1500 centre to centre

750

1450 face to face1110

(432)

1665

Low tower

High tower

REV

ECN

SIG.

DATE:

COMPILED

DATE:

5124-038

Page 3 of 3

AB

27/03/15

PARTS LIST


BRIDGE END FRAME4202-47121

CLIMBING BRIDGE ROPE ASSY4141-16812


M10 Spring Washer2212-203104

M8 Short Safety Fastener2177-004105



3

7

5

4

1

6

2

01726AB

10/07/15

SPECIFICATION


Note

Note

PROD. CODE

SIZE

AGE RANGE

F/ FALL HEIGHT

HEAVIEST PART

TOTAL WEIGHT

Tropica3.4m SINGLE SLIDE

90106/90406

800x2100x3118

Up to 8 years

1200mm

Approx 42 kg

Approx 67.5 kg

90106/90406Page 1 of 5

Chute: Made from 2mm stainless steel sheetGuardrail: Made from 32 Nominal bore tube to BS1387Pedestals: Made from circular hollow section to BS4848Fixings: Anti-vandal and corrosion resistantWelds: Copper-free conforming to 2901AIB for mild steelFinish: Low lead polyester powder paint to BSEN71

Note:- In accordance with 6.1.3 EN1176-1:2008 we recommend that slides do notface south or near due south due to heat build up

1 Read installation instructions through before commencing erection of unit2 Do NOT tighten fastenings until the unit is completely assembled3 Excavate foundations as shown in the diagram on page 24 Place pedestals in the foundations and prop up in position5 Ensuring pedestals are plumb, square and upright, and at the correct height and

centre of the dimensions, backfill foundations with concrete6 Allow 48 hours drying time before fixings slide to pedestals

M8 bolts to be torqued to 18Nm (13lbft). M10 bolts to be torqued to 34Nm (25lbft)M12 bolts to be torqued to 55Nm (40lbft). All protruding screw threads to be peened over toremove sharp edges. Lifting aid will be required when installing this piece of equipment


90106/90406

Page 2 of 5

Foundations detail(Care must be taken under abnormal conditions)

1446 1591

Tower

875

875

400

475

Underside of slide runout tofinished surface shall be amaximum dimension of 200mm

Underside of slide runout tofinished surface shall be amaximum dimension of 200mm

Brick

Brick

Foundation detailGround fixed 500 x 500 x 875

Foundation detailBark fixed 500 x 500 x 475

2° RUN-OFF

2° RUN-OFF

90106/90406

Page 3 of 5

R1500 R1500

R1000

Surfacing & free space detail

Free space

7

7

12

4

5

7

7

123

5

2

Fixing pedestals to chute1 To fit pedestals to chute use M12 x 25 pent

button head screw, placing an M12 fibrewasher either side of the pedestal top plate

2 Ensure spragging iron is in place before backfilling the foundations

90106/90406

Page 4 of 5

6

1

End plug detail1 Insert the two plastic plugs into slide barrier

spigots before securing to slide and tower

8

14

11

9

10

2

1

13

Fixing detail to tower1 Attach slide and barrier to tower using M10 x 25 pent button head screws

and Wicksteed washers2 Drill through tower uprights to fit M10 x 50 pent button head screw, M10

and M12 washers and M10 safety fastener to prevent possible traps

REV

ECN

SIG.

DATE:

COMPILED

DATE:

90106/90406

Page 5 of 5

AB

24/02/16

PARTS LIST


SINGLE SLIDE BARRIER90106-0211

SINGLE SLIDE CHUTE ASSY90106-0112

PEDESTAL SUPPORT LEG - RUNOUT4013-03813

PEDESTAL SUPPORT LEG - MIDDLE4013-03714


END PLUG (1¼ NB)2611-00526

M12 Fibre Washer2571-013167


M12 Plain Washer2215-50929

M10 Washer2215-508210

M10 Safety Fastener2177-002211




3minor

AB24/02/16

Product: Date of Issue: 13/08/15

Issue: A

Item Unit Qty Part No. Checked

1 2 4202-418

2 2 3755-965

3 2 3755-964

4 2 5071-024

5 1 4141-163

6 1 4202-538

7 1 4202-433

8 2 4202-471

9 1 4141-168

10 1 90106-02

11 1 90106-01

12 1 4013-038

13 1 4013-037

14 1 90156-02

15 1

Picked By: Checked By:

COMPILED REV 0 1

BY: AB ECN No. 1726 1741

DATE 13/08/15 29/02/16

DATE: 13/08/15 SIGN AB AB

Order No:

Low tower assembly

Deck top panel *

Bridge end frame

Items marked * to be fitted before despatch

Climbing bridge rope assy

Welded monkey pole slider

Fixing pack

Pedestal support leg - runout

Pedestal support leg - middle

Single slide chute assy

Sheet 1 of 1

Single slide barrier

Low pole assy

DESPATCH LIST

Below ground fixing assy

Low net assy

Short ladder frame

Deck bottom panel *

Description

801-ESCL Esclabor

Total No. of Items


Issue: A


1 24 2900-041

2 48 2611-031

3 48 2611-031

4 24 2472-009

5 24 2215-519

6 24 2191-010

7 24 2185-038

8 2 4061-125

9 2 3031-010

10 2 2215-519

11 2 2212-203

12 2 2176-129

13 2 2171-101

14 4 2611-031

15 4 2611-031

16 2 2215-519

17 2 2185-039

18 2 2191-010


COMPILED REV 0 1 2

BY: AB ECN No. 1726 minor 1741

DATE 13/08/15 26/02/16 29/02/16

DATE: 13/08/15 SIGN AB AB AB

Total No. of Items

M10 x 55 hex head bolt

M10 binx nut


Wicksteed washer

Black Poepplemann cap

Sheet 1 of 3

Rapid link

M10 x 50 hex head bolt *

FIXINGS LIST

Fixing spacer (15 panel) *

Black Poepplemann cup

Low scramble net

M6 x 6 grub screw

Short twisted ladder

Low tower

Wicksteed washer *

M10 binx nut *

Black Poeppelmann cup *

Description

Fixing washer *

M10 x 50 pent button head screw

Spragging iron

M10 spring washer

Wicksteed washer

Black Poeppelmann cap *

Order No:

801-ESCL Esclabor


Issue: A


19 4 2215-519

20 4 2176-519

21 1 2177-002

22 1 2176-127

23 8 2215-519

24 10 2212-203

25 10 2177-004

26 10 2176-152

27 8 2176-132

28 2 3031-011

29 16 2571-013

30 4 2215-519

31 8 2176-176

32 4 2176-126

33 2 2176-129

34 2 2215-508

35 2 2215-509

36 2 2177-002

37 2 2611-005


COMPILED REV 0 1 2

BY: AB ECN No. 1726 minor 1741

DATE 13/08/15 26/02/16 29/02/16

DATE: 13/08/15 SIGN AB AB AB

M12 washer

M10 safety fastener

End plug (1¼NB)*

3.4m single slide

M12 fibre washer

Wicksteed washer




M10 washer

M10 spring washer

M8 short safety fastener



Spragging iron

FIXINGS LIST Sheet 2 of 3

801-ESCL Esclabor

Order No:

Description

Climbing bridge

Wicksteed washer


Total No. of Items

Low fireman's pole

Wicksteed washer


M10 safety fastener



Issue: A


38 2 2372-003

39 2 2372-008


COMPILED REV 1 2

BY: AB ECN No. minor 1741

DATE 26/02/16 29/02/16

DATE: 26/02/16 SIGN AB AB


Total No. of Items

M8 pent key

M10 pent key

FIXINGS LIST Sheet 3 of 3

801-ESCL Esclabor

Order No:

Description

customer: 801-escl esclabor ground - wicksteed

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