ARCTIC SILVER QUIET DRIVE

CROSS-TRAINER 95Xe-0XXX-04

Customer Support Services

PARTS MANUAL rev 14 Jun 2010

2

ARCTIC SILVER QUIET DRIVE 95Xe 95XE-0XXX-04REFERENCES S/N ALPHA CODE XWE

OPERATION MANUAL – (ENG)

OPERATION MANUAL – ( F/S/P) OPERATION MANUAL – ( G/D/I) OPERATION MANUAL – ( JAP)

M051-00K62-B095

M051-00K62-B096 M051-00K62-B097 M051-00K62-B098

SERVICE MANUAL M051-00K62-A149

HARDWARE BAG AK62-00152-0001

TOUCH UP PAINT:

SPRAY CAN .5 OZ BOTTLE W/APPLICATOR .33 OZ PEN

0017-00008-0204 0017-00008-0205 0017-00008-0206

ACCESS PANEL ASSEMBLY

CONSISTS OF:

68” COAX CABLE

DC POWER CABLE, 80” ACCESS PANEL BRACKET F TYPE PANEL CONNECTOR

AK62-00172-0000

AK32-00020-0000

AK32-00075-0004 0K62-01179-0000 0017-00021-2846

POWER SUPPLY

(WALL TO UNIT)

118E-00001-0161

LiNE CORD: DOM 10A 125V 0017-00003-0704

LINE CORD: CON 10A 250V 0017-00003-0691

LINE CORD: 10A UK 0017-00003-0889

LINE CORD: AUSTRALIA 0017-00003-0918

Note: The 95Xe comes with both Telemetry and LifePulse Sensors.

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ARCTIC SILVER QUIET DRIVE 95Xe 95XE-0XXX-04CONTENTS S/N ALPHA CODE XWE Page

CONSOLE SUPPORT & DEADSHAFT COVERS............................................................ 4 HANDLEBARS AND BULLHORNS ................................................................................. 5 COMPLETE CONSOLE ASSEMBLY ............................................................................... 6 CONSOLE COMPONENTS .............................................................................................. 7 UPPER FRAME HARDWARE .......................................................................................... 8 ROCKER ARMS AND PEDAL LEVERS .......................................................................... 9 CRANK COVER AND LOWER CAPS .............................................................................. 10 LOWER FRAME SHROUDS AND HARDWARE.............................................................. 11 PEDAL LEVER COMPONENTS....................................................................................... 12 PCB, BATTERY, REED SWITCH & BRACKET ............................................................... 13 BEARING INSERT ASSEMBLY ...................................................................................... 14 CRANK ARM PULLEY ASSEMBLY................................................................................. 15 DRIVE MODULE………………………………………………………………………………….16 DRIVE MODULE HARDWARE......................................................................................... 17 CABLES......................................................................................................................... ...18

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ARCTIC SILVER QUIET DRIVE 95Xe 95XE-0XXX-04Console Support & Deadshaft Covers S/N ALPHA CODE XWE

Rear Outside Deadshaft Covers0K62-01012-0000

Right Inside Deadshaft Cover0K62-01010-0000Left InsideDeadshaft Cover0K62-01011-0000Front InsideDeadshaft Covers0K62-01009-0000

Bullhorn Cover, RT0K62-01007-0001Bullhorn Cover, LT0K62-01008-0001

Front OutsideDeadshaft Covers0K62-01013-0000

Console SupportAK62-00123-0000Console Support Cap0K62-01030-0001(Stealth Gray)Console Support Shroud0K62-01023-0001(Stealth Gray)0K62-01031-0001(Stealth Gray)

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Handlebars and Bullhorns S/N ALPHA CODE XWE

Right HandlebarAK62-00086-0000User ArmHeart Rate CableAK61-00051-0001

Right Bullhorn Assy. With HRAK62-00360-0000

Left Bullhorn Assy. With HRAK62-00361-0000

AK47-00029-0000 HR Cable0K62-01199-0000 Gasket

AK47-00029-0000 HR Cable0K62-01199-0000 Gasket

Left HandlebarAK62-00087-0000User ArmHeart Rate CableAK61-00051-0001

HR Sensor KitGK20-00002-0005

Medallion BugAK58-00245-0000Bug Adaptor0K62-01034-0001

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Complete Console Assembly S/N ALPHA CODE XWE

CONSOLE ASSEMBLY AK62-00369-0001 CONS-ASSY: MFG; NTSC; ENG

AK62-00369-0004 CONS-ASSY: MFG; NTSC; SPN

AK62-00369-0006 CONS-ASSY: MFG; NTSC; JAP

AK62-00369-0007 CONS-ASSY: MFG; NTSC; FRN

AK62-00369-0011 CONS-ASSY: MFG; NTSC; CHI/MET

AK62-00370-0001 CONS-ASSY: MFG; PAL: ENG

AK62-00370-0002 CONS-ASSY: MFG; PAL; ENG/MET

AK62-00370-0003 CONS-ASSY: MFG; PAL; GER

AK62-00370-0004 CONS-ASSY: MFG; PAL; SPN

AK62-00370-0007 CONS-ASSY: MFG; PAL; FRN

AK62-00370-0008 CONS-ASSY: MFG; PAL; ITL

AK62-00370-0009 CONS-ASSY: MFG; PAL; DUT

AK62-00370-0010 CONS-ASSY: MFG; PAL; POR

AK62-00370-0011 CONS-ASSY: MFG; PAL; CHI

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Console Components S/N ALPHA CODE XWE

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Upper Frame Hardware S/N ALPHA CODE XWE

Bullhorn CoverScrews0017-00101-1854

Outside DeadshaftCover Screws(4)0017-00101-1796

Inside DeadshaftCover Screws(2)0017-00101-1796

Console Mounting Screws(4)0017-00101-1796

Console SupportMounting Screws(6)M0017-00101-1791Shroud Mounting Screws0017-00101-1796

Bullhorn Mounting Screws0017-00101-2041(2 per bullhorn)

Handlebar Mounting Screws0017-00101-2040(3 per side)

Items Not Shown:

Accessory Tray

Mounting Screws (2) 0017-00101-1846

0K62-01022-0001 (Stealth Gray)

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Rocker Arms & Pedal Levers S/N ALPHA CODE XWE

Left Pedal Lever AssemblyAK62-00235-0000

Right PedalLever AssemblyAK62-00236-0000

LF BugMedallion AssemblyAK58-00245-0000

Rocker Arms (2)AK62-00062-0001Shaft Collar w/Screws0K61-01259-0000Retaining Ring0017-00100-0178Metal Thrust Washer0K62-01307-0000Oilite Washer0K62-01305-0000

Rocker Arms KitGK62-00002-0070(contains 2 rocker arms,part no. AK62-00383-0000)

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Crank Cover and Lower Caps S/N ALPHA CODE XWE

Crank Cover0K61-03100-0002Mounting screws(2)0017-00101-1837

Stabilizer Caps0K62-01003-0000(4)Front Frame Cap

0K62-01004-0002

Mounting Screws0017-00101-1795(2)

(Stealth Gray)

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Lower Frame Shrouds & Hardware S/N ALPHA CODE XWE

Leg Levelers

AK62-00124-0000 Wheel/Bracket Assembly

AK62-00102-0000Mounting Screws

(3 per assembly)

0017-00101-1789

Ladder Frame Cover w/Decal

AK62-00106-0000Mounting Screws (4)

0017-00101-1795

Right Link Cover w/DecalAK62-00117-0000Left Link Cover w/Decal

AK62-00118-0000

Mounting Screws(6 per cover)

0017-00101-1796

Rear Shroud AssemblyAK62-00223-0000Mounting Screws (4)

0017-00101-1796

Shroud Panel

0K62-01002-0002Mounting Screws

(2 per side)

0017-00101-1795

Leg Levelers

AK62-00124-0000

Rocker Cover Kit

(left or right, includes clip and mounting screw)

GK62-00002-0066

Mounting Screw0017-00101-1796

“Left” and “Right” refer

to the orientation of a user while standing on

the pedals, facing the

console.

Inside Lever Joint Cover(left or right)0K62-01035-0000Mounting Screw0017-00101-1836

Right Inside Rocker Cover0K62-01039-0000

Right Outside Rocker Cover0K62-01037-0000

Left Inside Rocker Cover0K62-01040-0000

Left Outside Rocker Cover0K62-01038-0000

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Pedal Lever Assembly Components S/N ALPHA CODE XWE

Left PedalM0K62-01005-0000Right PedalM0K62-01006-0000

Pedal Mounting HardwareScrews(4)0017-00101-1805Washer(4)0017-00104-0469

Roller w/BearingAK62-00196-0001Shaft Collar0K62-01065-0000Washer0017-00104-0474Brass Washer0K47-01104-0000Anti-Lift Roller0K62-01191-0000

Hex Nut0017-00103-0333

Inside Pedal Cover, RT0K62-01015-0000Inside Pedal Cover, LT0K62-01016-0000Mounting Screws(5)0017-00101-1796

Anti-Lift Track0K62-01208-0000Screws(2)0017-00101-1836

Roller ExtrusionAK62-00197-0000Screws(2)M0017-00101-1789

Pedal/Rocker Shaftand Bearing AssemblyGK62-00002-0001E-Ring

0017-00100-0107Thrust Washer

0K47-01105-0000Brass Washer0K47-01104-0000

Note: Units with old control link assemblieswill require kit MGK62-00002-0015when replacing either the tie rod assemblyor the crank extension for the first time.

Crank Extension

Mounting Bolt

0017-00101-1907

Washer

0017-00104-0479

Nut

0017-00103-0333

Control Link Kit

GK62-00002-0071

(contains 2 control links,

part nos. AK62-00384-0000)

Control Links (2)

AK62-00384-0000

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04PCB, Battery, Reed Switch & Bracket S/N ALPHA CODE XWE

Power Control BoardB084-92280-A000PCB Mounting screws (4)0017-00101-1838

PCB, Reed SwitchBattery Bracket0K62-01233-0000

Grommet (4)0017-00042-0821

Reed Switch118E-00001-0140

Reed SwitchMounting screws (2)0017-00101-1794

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Bearing Insert Assembly – AK62-00299-0000 S/N ALPHA CODE XWE

1” Bearing0K62-01221-0000

Bearing Flanges (2)0K62-01220-0000Service Kit-

GK62-00002-0044 Includes: 1 - crankshaft 2 - bearings 2 - sets of bearing flanges 4 - weldnuts and flat washers4 - bolts Service Kit- GK62-00002-0045 Includes: 1 - intermediate shaft 2 - bearings 2 - sets of bearing flanges 4 - weldnuts and flat washers4 - bolts

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Crank Arm Pulley Assembly S/N ALPHA CODE XWE

Crank arm weldAssemblyAK62-00205-0000

Magnet-StandoffAssemblyAK62-00186-0000

Poly-V Crank Pulley0K61-02409-0000

Magnet Mountingscrew0017-00101-1835washer0017-00104-0144

Retaining Ring0017-00100-0107

Crank armmounting bolt0017-00101-1860nut - 0017-00103-0334

Crankshaft Plate0K61-02302-0001

Crankshaft PlateMounting screws (4)0017-00101-1834

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Drive Module S/N ALPHA CODE XWE

Poly-V MetricPulley0K35-01186-0007Pulley Setscrews0017-00101-2015

J8 FlexonicBelt0K62-01134-0000

Right Crank ArmWeld AssemblyAK62-00204-0000

Alternator-FlywheelAssemblyAK61-00250-0001Mando Alternator Brushes0017-00009-0895

Crankshaft0K62-01222-0001

Crank Arm-PulleyAssemblySee Page 15 forbreakdown

J10 Flexonic Belt0K62-01135-0000

Intermediate Shaft0K62-01223-0000

Resistor AssemblyIncludes PowerControl CableAK62-00260-0000

Bearing-InsertAssembly (4)See Page 14 forbreakdown

17

ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Drive Module Hardware S/N ALPHA CODE XWE

Crank ArmMounting bolt0017-00101-1860nut0017-00103-0334

Alternator-FlywheelAssemblyMounting bolt0017-00101-0986

Square Machine Keys (2)0K53-01122-0000Setscrew0017-00101-2015

Alernator-flywheelmounting boltand nutbolt-0017-00101-1867nut-0017-00103-0332

Machine Key0K53-01183-0000

Retaining ring0017-00100-0107

Poly-V pulleymounting screwand washer0017-00101-18360017-00104-0465

Use Intermediate Shaft Service KitGK62-00002-0045

Use Crankshaft Service KitGK62-00002-0044

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ARCTIC SILVER QUIET DRIVE 95XE 95XE-0XXX-04Cables S/N ALPHA CODE XWE

Coax CableAK32-00020-0000

Access PanelAK62-00172-0000Includes Cables

DC Power CableAK32-00075-0004

Inverter Power CableAK32-00032-0000

HeadPhone Jack CableAK32-00009-0000

Flat flex Cable118E-00001-0178

Polar Receiver CableAK32-00032-0000

Console Cable to IFAK32-00026-0005

Power CableTo SBCAK32-00006-0005

HR Console CableAK61-00052-0002

Power Control CableAK62-00092-0000

Heart Rate Cablein User Arm L or RAK61-00051-0001Dual HR Cable to bullhornsAK62-00376-0000