cutting-edge pumping and mixing solutions for the food
TRANSCRIPT
Cutting-Edge Pumping and Mixing Solutions for the Food Processing Industry
The Sulzer Advantage
As a global leader in pump and agitator design and manufacture, Sulzer is recognized for delivering the excellent product quality and performance reliability required for a wide range of applications in the food processing industry.
Customer partnership
Service at your doorstep
Products that fit
•Withfull-scaletestingfacilities,Sulzergivesyouaccesstoincreasedhydraulicexcellenceanduniqueapplicationcoverage
• Experienceinmanagingadiversityofprocessliquidsandapplicationenvironments
• Superiorapplicationknowledgebasedonextensiveexperienceandunderstandingofthecustomers’requirements
• Byworkingincloseco-operationwithourcustomersandbygettingfullyinvolvedintheintricaciesoftheirprocesses,weareabletoidentifyandprovideoptimumsolutions
• Sulzer’sglobaldeliveryandcustomerservicenetwork,whichincludesadvancedserviceandpartsprocessingcenters,providesqualifiedservicesfortheentireproductlifecycle,dayandnight
•Ourcomprehensiverangeofservicesincludesenergyaudits,fastdeliveryprograms,pre-configuredretrofitproducts,variousservicekitsandtrouble-shooting
• Acomprehensiveproductportfolioandcustomizedsolutionsforyourprocessimprovements
• Sulzer’swellprovenreliabilityincreasesproductionuptimeandreducesbreakdowns
• Advancedmaterials,sealingsolutions,andoveralloperatingefficiencyensureareliableprocessandamaintenancefreeoperation
• Energy-efficientproductswithlowlifecyclecostsandalighterenvironmentalfootprint
Innovative and proven pumping and mixing solutions
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Wherever you are Sulzer is close by, bringing you the best in pumping and mixing technology, expertise and services. With our large global presence, we have a strategically placed sales, customer care and delivery facilities that keep us close to you. Sulzer is your best partner for achieving all your performance, reliability, safety and sustainability goals.
Sulzer’sglobaldeliveryandcustomerservicenetwork,whichincludesanetworkofadvancedservicecentersandpartsprocessingcenters,providesqualifiedservicesfortheentireproductlifecycle.Wearewellknownforourstate-of-the-artproducts,performance,reliabilityandenergy-efficientsolutions.Ourcustomersbenefitfromourintensiveresearchanddevelopmentinfluiddynamics,process-orientedproductsandspecialmaterials.
Our Organization Spans Across the Globe
Sales offices
Customer support service centers
Manufacturing and packaging facilities
Divisional headquarters
Inaddition,ourRotatingEquipmentdivisionwithitscomprehensivecoverage,isonhandtoassist.
AllSulzermanufacturingplantshaveadvancedtestingfacilities,capableofdemonstratingpumpperformanceandtestingancillaryequipmenttoensuresmoothcommission-ingandstart-upprocedures.
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Qualityandsustainability
Wearecommittedtoprovidingourcustomerswiththebestproductsatthehighestqualitystandardsintheindustry.Allofourlocationsaroundtheworldimple-mentcertifiedmanagementsystems,inaccordancewithISO9001(Quality),ISO14001(Environment)andOHSAS18001(HealthandSafety)asaneffectivewaytosustainthecontinuousimprovementofourpro-cessesandproducts.Someofourlocationsalsohavespecificcertifications,suchasATEXIECEx03.
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Whatever the Process, We Have the Pumping SolutionsYou set the challenge, we provide the solution.
Wear-resistantandnon-cloggingpumpsandagitatorsinparticulararekeypiecesofequipmentinsugarcaneprocessesfordiffusion,purification,evaporation,crystallization,auxiliarysystemsandwastewatertreatment.
Degassingpumpsarecrucialproblemsolversinmanystarchapplications,whetherthesourceiscorn,wheat,potatoesortapioca.Processpumpsandagitatorsarewidelyusedinsteeping,fiberseparation,starchwashingandauxiliaryprocesses.
Wear-resistantpumpsarecrucialinbeetsugarprocessing,supportedbyprocesspumpsandagitatorsforwashing,extraction,purification,carbonation,evaporation,crystallization,auxiliarysystemsandwastewatertreatment.
Processpumpsandagitatorsarekeypiecesofequipmentinsugarrefining,melting,carbonationfiltrationanddecolorization,evaporation,crystallization,auxiliarysystemsandwastewatertreatment.Degassingpumpsareproblemsolversinthemeltingprocess.
Sugar cane mill
Starch manufacturing
Sugar beet mill
Sugar refinery
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Processpumpsandagitatorsarekeypiecesofequipmentinsaccharification,fermentation,distillation,residuehandling,auxiliarysystemsandwastewatertreatment.Sourcesaretypicallysugarcane,sugarbeetsandothercrops.
Processpumpsandagitatorsareusedforallsourcesofbiodiesel,suchascanola,soybeans,palmoiloranimalfat.Typicalprocessesincludeoilproduction,transesterfication,separationandflashing,glycerinetreatmentandauxiliarysystems.
Agitatorsareattheheartoftheanaerobicdigestionprocessinbiogasproduction.Thedigestionofsludge,foodleftoversoranimalwasterequiresaneventemperaturedistributionwithoutsedimentation.
Pumpsandagitatorsarekeypiecesofequipmentinthewater-intensivebeerandbeverageindustry.Inaddition,effluentwaterqualitymustmeetenvironmentaltargets,whichnecessitatesefficientaeratorsandcompressorsinthewastewatertreatment.
Bioethanol production
Biodiesel production
Biogas production
Beverage industry
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Whatever the Process, We Have the Pumping Solutions
Excellent pump reliability for sugar beet washing
Soilandsandarerinsedoffduringthewetunloadingofsugarbeets,generatingmuddy,abrasivewater.Wear-resistantpumpsarethereforethekeytogreaterreliabilityandlowermaintenancecosts.TheAHLSTARWcanextendthepumplifecycleandpreventexpensive,unexpectedshutdowns.
Beetpulphasahighfiberandgascontent,andourSCPpumpshavebeendesignedtohandlethistypeofsuspension.Withanefficientdegassingandinducersystemfortheinletfeed,thistechnologycanreplacehigh-maintenanceprogressivecavitypumps.
Beet Sugar Reception, Wet Unloading and Washing
Sugar beets
WPP/WPT
SCP
Water separator
Wash basin
Scraped clarifier
Mud storage pond
Muddy water screen
Beet particulate treatment
BEET VEGETABLEMATTER
BEET PARTICULATE
Hammermill
Sand separator
Beet washer Clean beets to extraction
Weighing
Sampling
Wet unloading
Stone catcherSTONES
TRASH
WASH WATER
TRASH,SAND
SAND
FLUME WATER
MUDDY WATER
MUDDY WATER MUD
FLOOR WATERCLARIFIED WATER
EXCESS WASTE WATER TOTREATMENT PLANT
WASH WATER
Trash catcher
WPP/WPT
A/APT
A/APT
MUDDY WATER
WPP-S/WPT-S
TO PULP PRESSING
WPP/WPT
WPP/WPT
A/APT = AHLSTAR A, APP or AHLSTAR APT pumpWPP/WPT = AHLSTAR WPP or WPT pump with wear resistant hydraulicWPP-S/WPT-S = AHLSTAR WPP-S/WPT-S pump with wear resistant hydraulic and gas separationSCP = Degassing pump for high concentrated suspension
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Degassing pumps in starch manufacturing
Instarchproductionfromtapiocaandpotatoes,themixtureofwaterandraspedstockcontainsahighaircontentofabout40%incombinationwithhighviscosity.Thistypeofsuspensionisdifficulttopumpusingconventionalpumps.AHLSTARdegassingpumpshavebeendesignedtohandlethissuspensioneffectivelyandreliably,ensuringtrouble-freeoperationandasteadyprocess.
Starch Rasping and Fiber Separation
Potatoes / tapiocafrom washing
Rasper Conical screensWater tank
SO2 WATERFIBER
FIBER
FIBER
STARCH AND FRUIT JUICE
FRUIT JUICEAND STARCH
FRUIT JUICESEPARATIONFROM FIBER
FRUIT JUICE TO STORAGE TANK
Starch-fruit juicemixture to fruit juice separation
FIBER TOLORRY
SO2 WATER
A-S/APT-S
A-S/APT-S
A-S/APT-S A-S/APT-S
A-S/APT-S
A-S/APT-SA-S/APT-SA-S/APT-SA-S/APT-SA-S/APT-S
A-S/APT-S
A-S/APT-S
A-S/APT-S
A-S/APT-S
Tank
A-S/APT-S = AHLSTAR A-S, APP-S or APT-S gas separating pump
= Scaba or SALOMIX® agitator
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Efficient bioethanol production through optimum agitation
Fermentationofvariousstarchorsugarbasedsourcesrequiresreactorswithgoodagitation.Inthisexample,starchpowderismixedinaslurrytankandtheagitatormustbeabletomixthedrypowderintotheliquid.Inthesaccharificationtank,starchisconvertedwithenzymesathightemperatures.Fermentorscanbeeitherbatchorcontinuous;forbatchfermentorsthepropellermustbelocatednearthebottominordertoalsoenableagitationduringemptying.Agitationmustbeeffectiveinbothcases,toensuresatisfactorymixingofnutrients.
Reliable,sturdyagitatorsthatmeetprocessrequirementswithaminimumenergyinputareimportantgoalswhendesigningagitators.Sulzer’sSALOMIX®andScabaagitatorsareengineeredforeachindividualapplication.
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COOLING WATER
Ethanol Process by Fermentation
Meal
Alcoholic mash (beer)
to distillation
Slurry mix tank
Saccharification tanks
Yeastcreamtank
Cooler
Prefer-menter
Flashvessel
Staticmixer
Paddlemixer
Vacuumpump
ScrubbercolumnCondenser
Liquefaction tank
ACTIVEDRY YEAST
CONDENSATE
COOLING WATEREXHAUSTAIR
SACCHARI-FIED MASH
DEFOAMING AGENT ANDNUTRIENT SOLUTION
CO2
EXHAUSTAIR
A/APT A/APT
A/APT
A/APT
A/APT
A/APTA/APT
A/APT
A/APT
A/APT
Main fermenter
1
A/APT
Intermediatestorage tank(beer well)
A/APT = AHLSTAR A, APP or AHLSTAR APT pump
= Scaba or SALOMIX® agitator
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Your Ideal Service Partner
Our commitment and expertise always delivers reliability, responsiveness, rapid turnaround and innovative solutions
Get the most out of your assets
Technical and economic optimization
Maintenance and support servicesD
iagn
ostic
and
con
sultin
g services
On-site services
Workshop services
Economicoptimization
Technicalimprovement
Reliabilityincrease
Spare parts
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Sugar
Product technology Product name Washing Extraction Purification Evapora-
tionCrystalliza-
tion AuxiliariesWaste-water
treatment
Single stage pumps
AHLSTAR A range • • • • • • •
AHLSTAR N range • • • •
AHLSTAR W range • • • • •
AHLSTAR CC • • • • • • •
Degassing and self-priming A, N and W range
• • • • •
CPT • • • • • • •
MC® products SCP pumping system • •
Multistage pumps MBN • • •
Vertical pumps NKP/NKT, WKP/WKT • • •
Agitators
SALOMIX® L,Scaba top-mounted
• • • • •
SALOMIX® SL/ST,Scaba side-mounted
• • • • •
Submersible mixers XRW and XSB •
Submersible pumps XFP, AFLX and VUPX • • •
Compressors HST •
Submersible aerators OKI, XTA and DDS •
Starch
Product technology Product name Wheat
fractioningCorn
steepingFiber
separationStarch
washing
Gluten/corn oil handling
AuxiliariesWaste-water
treatment
Single stage pumps
AHLSTAR A range • • • • • • •
AHLSTAR N range • • •
AHLSTAR W range • • •
AHLSTAR CC • • • • • • •
Degassing and self-priming A, N and W range
• • • • • •
CPT • • • • • • •
Vertical pumps NKP/NKT, WKP/WKT •
Agitators
SALOMIX® L,Scaba top-mounted
• • • • • •
SALOMIX® SL/ST,Scaba side-mounted
• • • • • •
Submersible mixers XRW and XSB •
Submersible pumps XFP, AFLX and VUPX • •
Compressors HST •
Submersible aerators OKI, XTA and DDS •
Our Comprehensive Product Portfolio
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Bioethanol
Product technology Product name Saccharifi-
cationFermenta-
tion Distillation Residue handling Storage Auxiliaries
Waste-water
treatment
Single stage pumps
AHLSTAR A range • • • • • • •
AHLSTAR N range • •
AHLSTAR W range • • •
AHLSTAR CC • • • • • • •
Degassing and self-priming A, N and W range
• •
CPT • • • • • • •
Multistage pumps MBN •
Agitators
SALOMIX® L,Scaba top-mounted
• • • • • •
SALOMIX® SL/ST,Scaba side-mounted
• • • • • •
Submersible mixers XRW and XSB •
Submersible pumps XFP, AFLX and VUPX • •
Compressors HST •
Submersible aerators OKI, XTA and DDS •
Biodiesel
Product technology Product name Oil
productionOil pre-
treatmentBiodiesel
productionGlycerin
treatment Storage AuxiliariesWaste-water
treatment
Single stage pumps
AHLSTAR A range • • • • • • •
AHLSTAR N range •
AHLSTAR W range •
AHLSTAR CC • • • • • • •
Degassing and self-priming A, N and W range
• •
CPT • • • • • • •
Multistage pumps MBN •
Agitators
SALOMIX® L,Scaba top-mounted
• • • • •
SALOMIX® SL/ST,Scaba side-mounted
• • • • •
Submersible mixers XRW and XSB •
Submersible pumps XFP, AFLX and VUPX • •
Compressors HST •
Submersible aerators OKI, XTA and DDS •
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AHLSTAR N
KEY CHARACTERISTICS
Capacities 2,000m3/h/8,800USgpmHeads 90m/295ftPressures 16bar/230psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Forapplicationswherenormalcentrifugalpumpscannothandleliquidsduetopluggingorabrasivewear
• Cossettepumpingforsugarex-traction,sugarcanemilling,slur-ries,rejects,wastewater,sludgeandotherliquidscontaininglargesolidsandotherparticles
AHLSTAR
AHLSTAR A
KEY CHARACTERISTICS
Capacities 11,000m3/h/48,400USgpmHeads 160m/525ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Foralltypesofliquidorsuspen-sion,suchassugarextractionandevaporation,starchpump-ing,chemicals,water,wastewa-terandsludge
AHLSTAR W
KEY CHARACTERISTICS
Capacities 7,000m3/h/31,000USgpmHeads 110m/360ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 180°C/355°F
APPLICATIONS
• Forabrasiveorerosiveapplica-tions,suchassugarextractionandpurificationandsuspen-sionswithhardorsandysolids
• Speciallydesignedwear-resistantpumpinghydraulics(W)withwear-resistantmaterialsdelivera6-8timeslongerlife-cyclethanconventionalpumps
KEY CUSTOMER BENEFITS
• AHLSTARpumpssaveenergy,sealingwaterandtheenvironment• DesignedtomeettheENISO5199reliabilitystandard,thesepumpsalsocomplywiththeEN22858(ISO2858)standard• Themodularinterchangeabilityofpartsandcomponentsenablesalowsparepartsinventory• Therangeofpumpsoffersthemosteconomicshaftsealconceptoverall,withdynamicseal,mechanicalsealsandpacking• EveryAHLSTARisdesignedforfastandsimpleinstallation,maintenanceandservice
Single stage pumps
Product Overview
AHLSTAR CLOSE COUPLED
KEY CHARACTERISTICS
Capacities 600m3/h/2,600USgpmHeads 160m/525ftPressures 16/25bar,230/360psi, dependingonmaterialandsizeTemperatures 130°C/266°F
APPLICATIONS
• Forcleanorslightlycontami-natedliquids,viscousliquids,fibrousslurries,liquidscontain-inglargesolids,andliquidswithahighgascontentofupto70%
KEY CUSTOMER BENEFITS
• Theclosecoupleddesignwithstandardflangeorflange/feettypeelectricmotorsmakesinstallationfastandsimple,therebyreducingoverallinstallationcosts
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AHLSTAR A, N AND W DEGASSING UNITS FOR STABILITY AND RELIABILITY
KEY CUSTOMER BENEFITS
• AHLSTARA,NandWtypepumpscanbefittedwithself-primingordegassingunits,toenablethepumptobestartedfastandreliablywithanemptyinletpipeandtoallowittopumpliquidswithahighgascontent
• AHLSTARpumpswithaself-primingunit,suchasLMorSliquidringpumpsandtheGM,GSorRgasseparatorunits,stabilizethepumpingofliquidscontainingupto40%weaklybondedgasesorupto70%stronglybondedgases
• Thedifferenceinpressurebetweenthepumpinletandthedegassingunitoutletortheinternalliquidringpumpeliminatesgasbubblesfromtheimpeller,therebystabilizingthesystemandsignificantlyincreasingpumpefficiency
APPLICATIONS
• Applicationswithahighgascontent,suchasstarchprocessing,fermentationandfoamtanks.CanbecombinedwithA,NandWhydraulics.
• Allself-primingapplications,includingpitsandrawwaterintake.• Degassinginhighandlowinletheadapplications(1)• Degassinginnegativeinletheadapplications(2)• Self-primingapplicationsasareliableandconvenientalternativetosubmersibleorverticalpumps(2)
• Replacingcomplicated,expensiveandhighbuilding-necessitatingclassicbarometriclegsystems,e.g.waterseparatorandfilterapplications(3)
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2
3
MC® products
KEY CUSTOMER BENEFITS
• ExceedsrequirementsofANSI/ASMEB73.1standards• Suitableforthemostdemandingindustrialapplications• Unique,patentedandsuperiordesignfeaturesminimizelifecyclecosts• Fastandsimpleinstallation,safeoperationandeasymaintenanceandservice
KEY CUSTOMER BENEFITS
• AdvancedpatentedSCPpumpingtechnologyreplacingmaintenancerequiringpositivedisplacementpumps
• Highestefficiency,reducingpowerconsumptionandinstallationcosts• Correctfluidizationpreventsfiberover-treatment• Degassingalternativesincludeabuilt-indegassingsystem,aseparateexternalMDSdegassingsystem,anddegassingwithoutavacuumpump
• Lowandhighinletlevelpumping• Provenlong-lifemechanicaldesign
CPT END SUCTION SINGLE STAGE CENTRIFUGAL PUMP
SCP PUMPING SYSTEM
KEY CHARACTERISTICS
Capacities Upto1,600m3/h/7,000USgpmHeads Upto220m/720ftPressures Upto26bar/375psiTemperatures Upto260°C/500°F
KEY CHARACTERISTICS
Heads Upto190m/620ftCapacities Upto1,200m3/h/5,300USgpmConsistency 6-12%(drysubstance)range
APPLICATIONS
• Arduousprocessandauxiliaryapplications
APPLICATIONS
• Pumpinghighconsistencywetpulp,typicallyaftersugarbeetextraction
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MBN MULTISTAGE RING SECTION PUMP
KEY CHARACTERISTICS
Capacities 700m3/h/3,080USgpmHeads 900m/2,950ftPressures 100bar/1,450psiTemperatures 180°C/355°F
APPLICATIONS
• Forcleanorslightlycon-taminatedliquidsinshowerwater,sealingwaterorboil-erfeedwaterapplications,whereahighpressure/highheadisrequired
KEY CUSTOMER BENEFITS
• Featuresourinnovativepolygonfitbetweenimpellers–nokeysrequired• Maintenance-freedynamicseal,mechanicalsealsandglandpackingareavailableforshaftsealing
• Easytomaintain–onlyrequiresonerollerbearingunitandoneshaftseal
Multistage pumps
NKP/NKT AND WKP/WKT NON-GLOGGING CANTILEVER PUMPS
KEY CHARACTERISTICS
Capacities 430m3/h/1,900USgpmHeads 60m/200ftPressures 10bar/150psi, dependingonmaterialandsizeTemperatures 95°C/205°F
APPLICATIONS
• Foralltypesofliquid,suchaswater,slurriesorliquidswithlargeorabrasivesolids
KEY CUSTOMER BENEFITS
• ExceedsrequirementsoftheISO5199internationalstandard• Unique,patentedandsuperiordesignfeaturesminimizelifecyclecosts• Suitableforalltypesofextremeapplicationinsealpitsandfloorchannels
Vertical pumps
SALOMIX® L TOP-MOUNTED GEAR OR BELT DRIVEN AGITATOR
The L series covers gear or belt driven agitators mounted vertically on the tank top or bottom flange.
KEY CUSTOMER BENEFITS
• Versatileimpelleroptionsmeetanyprocessneedstocomplywiththerheologyofthemixedfluid
• Maximummodularcomponentflexibility• Suitablefortanksfrom1to2,500m³/88,285ft³
KEY CHARACTERISTICS
Impellerdiameter Upto8,000mm/316inShaftlength Upto30m/100ftPower Upto450kW/600hp
APPLICATIONS
• Forstoragetowers,dissolvers,reactors,andproductionvessels
Top-mounted agitators
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Side-mounted agitators
SALOMIX® RANGE
KEY CHARACTERISTICS
Propellerdiameters 800–1,650mm/ 31.5–65inPower 2.2–110kW/10–150hp
APPLICATIONS
• Foralltypesofliquidorsuspension
KEY CUSTOMER BENEFITS
• Highefficiencyresultsinenergysavingsandimprovedagitation• Cast,four-bladed,adjustablepropellerbladesgiveaccuratepowercontrol• Conicalbodyshapesupportsthepropellerandensuresvibrationfreeoperation• Uniquesolutions• SLF/STF,SLR/STRandSLFwithgeardrive• SLB/STBandSLHforbeltdrive• Versatilemechanicalsealingsolutions
SCABA TOP-MOUNTED GEAR AGITATOR
The top-mounted series covers gear agitators mounted vertically on the tank top or bottom flange.
SCABA SIDE-MOUNTED BELT DRIVEN AGITATOR
KEY CUSTOMER BENEFITS
• Dryinstalledagitatorsrelyonanin-depthprocessknowledge,whichenablesustotailortheagitatorstomeetyourspecificneeds.Thisensuresthedesiredprocessresultswithminimalenergyinput
• Versatileimpelleroptions• HighefficiencySHPpropellers• Goodaxialflow
KEY CUSTOMER BENEFITS
• Sturdyconstructionwithrigidshaftandbearings• Highefficiencyresultsinenergysavingsandimprovedagitation• HighflowSHP1andSHP18propellersareusedtogenerategoodaxialflow• Bothmechanicalsealsandstuffingboxalternatives• Sealcanbechangedwithoutemptyingthetankwithstuffingbox
KEY CHARACTERISTICS
Impellerdiameter Upto8,000mm/316inShaftlength Upto30m/100ftPower Upto450kW/335hp
KEY CHARACTERISTICS
Propellerdiameter 735–1,450mm/29–57inPower 7.5–200kW/29–57hp
APPLICATIONS
• Forstoragetowers,dissolvers,reactorsandproductionvessels
• Wastewatertreatment
APPLICATIONS
• Foralltypesofliquidorsuspension
• Sealunitcanbechangedwithoutemptyingthetank
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KEY CUSTOMER BENEFITS
• Energyefficientdesign,suchasIE3orpermanentmagnetmotors,highefficiencypropellersandslowrunningdesign
• Self-cleaningpropellersprovidevibration-freeoperation• Robustconstructionguaranteessuperiorreliabilityandlongoperatinglifecycle
KEY CHARACTERISTICS
Mixingflow Upto6,300m3/h/ 28,000USgpm(XRW) Upto22,200m3/h/ 95,200USgpm(XSB)Propellerdiameter Upto900mm/3ft(XRW) Upto2,750mm/9ft(XSB)Temperature 40°C/104°F*
APPLICATIONS
• Forallsizesoftreatmentplant
Submersible mixers
SUBMERSIBLE SEWAGE PUMP TYPE ABS XFP
TURBOCOMPRESSOR TYPE ABS HST
KEY CUSTOMER BENEFITS
• SignificantenergysavingswithhighefficiencyhydraulicsandIE3motor• Longtermreliabilitywithrigidshaftand100,000hbearingliefcycle• Impellersdesignedspecificallyforwastewaterandoptimizedforraghandling• Minimum75mm/3infreesolidspassage• Submersedordryinstalled• SizesuptoDN600and350kW(50Hz)/400kW(60Hz)
KEY CUSTOMER BENEFITS
• Ensuresthatyougetthehighestefficiencyforyourbiologicaltreatment• Nowearduetothemagneticbearings• Lubricationfree• Simpleinstallationthroughintegraldesign• Lownoiselevel:noadditionalsoundproofingrequired• Flowcontrolbyintegratedvariablefrequencydrive
KEY CHARACTERISTICS
Flow 7,200m3/h/22,220USgpmHead 78m/360ftTemperature 40°C/104°F*Motorpower 1.3to350kW/ 2to400kW,2.7to536hp
KEY CHARACTERISTICS
Airflow 700–16,000Nm³/h/ 25,000–560,000ft³/hPressurerange 30–125kPa/4–18PSIG
APPLICATIONS
• Rawwaterintake,wastewatertreatmentplant,wastewaterwithlargesolids,variouspumpingstationsofallsizes
APPLICATIONS
• Aerationforindustrialwastewatertreatment
Submersible pumps
Compressors
*Consult Sulzer for higher temperatures
SUBMERSIBLE MIXER TYPE ABS XRW AND FLOW BOOSTER TYPE ABS XSB
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SUBMERSIBLE AERATOR MIXER TYPE ABS OKI
SUBMERSIBLE AERATOR TYPE ABS XTA/XTAK
DISC DIFFUSER SYSTEM TYPE ABS NOPON
KEY CUSTOMER BENEFITS
• Highprocessefficiency,especiallywhencombinedwiththeSulzerturbocompressortypeABSHST
• Designedforheavy-dutynon-cloggingoperation• Liftableandfreestanding,makingiteasytochangetheplantconfiguration—noneedtoemptythetank
• Canrunasanaeratorand/ormixerdependingontheprocessrequirements
KEY CUSTOMER BENEFITS
• Self-aspiratinguniteliminatesneedforblower• Noaerosoleffectsorsedimentationatthebottomofthebasin• Goodoxygentransferandaerationefficiency• Liftableandfreestanding,makingiteasytochangetheplantconfiguration—noneedtoemptythetank
• XTAKversionwithextendedpipesincreasesefficiencyby15-20%
KEY CUSTOMER BENEFITS
• Finebubblemembranewithhighestaerationefficiency,especiallywhencombinedwiththeABSHSTturbocompressor
• HighqualityEPDMorpolyethylenediscsforvariousapplications• Wellprovennon-returnvalveensurestroublefreeoperationinnon-continuousprocesses
• Slidingringforfastandsimpleassemblyandmaintenance
KEY CHARACTERISTICS
Oxygentransfer Upto405kgO2 /h/upto890lbO2/hMotorrange 3–37kW
KEY CHARACTERISTICS
Oxygentransfer Upto70kgO2/h/175lbO2/h(60Hz)Motorrange 2,9–75kW/10–115hp(60Hz)
KEY CHARACTERISTICS
Neteffectivearea 0.025m²(HKL,KKI,MKL) 0.060m²(PIK,PRK) 0.186m2(DS20)Operatingrange 0.5–15m³/h(referredairt°= 20°Cand101.3kPaambient pressure)
APPLICATIONS
• Foraerationinheavy-dutyapplications,suchasdeeptanksorhighsludgeconcentration
APPLICATIONS
• Mixingandequalizingtanks• ActivatedsludgetanksandSBRreactors
• Efficientalternativetosurfaceaerator
APPLICATIONS
• Continuousandnon-continuousaerationsystems
Aeration systems
E10274en(1)5.2015,Copyright©SULZERLtd.2015Thisbrochureisageneralproductpresentation.Itdoesnotprovideawarrantyorguaranteeofanykind.Please,contactusforadescriptionofthewarrantiesandguaranteesofferedwithourproducts.Directionsforuseandsafetywillbegivenseparately.Allinformationhereinissubjecttochangewithoutnotice.
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