cutting tools · 2014-04-24 · ionbond provides state-of-the-art pvd and cvd coatings for...
TRANSCRIPT
THE SURFACE ENGINEERS™
CUTT ING TOOLS
Multi purpose
Value Coatings
Ionbond’s coatings on HSS and cemented-carbide tools are the workhorses in metal cutting. They offer high productivity, ex-tended lifetime, and reduce overall cost.
Maximizer™
Maximizer™ is a new-generation highly tuned AlTiN coating. The average crystallite size and the stress levels are adjusted by special conditioning of the deposition pro-cess resulting in increased cutting perfor-mance.
Medium cutting speeds Broad range of work piece materials Medium lubrication HSS and cemented-carbide tools
Ionbond™ multipurpose coatings
The classic multipurpose coatings are the most frequently used coatings for general machining.
Ionbond™ 01 TiN Ionbond™ 10 TiCN Ionbond™ 14 TiCrN Ionbond™ 15 TiAlCrN Ionbond™ 16 TiAlN Ionbond™ 18 TiAlCN Ionbond™ 30 CrN Ionbond™ 41 a-C:H:W + a-C:H Ionbond™ 60 ZrN
40 years of experience in cutting tool coatings, you get the benefits
Tou
gh
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Multipurpose coatings
Maximizer™
Crosscut™
Hardcut™
HardcutCrosscut™M
aximizerM
ulti purpose
High-Performance Coatings
Comprehensive range of coatings
Ionbond offers a broad portfolio of PVD and CVD cutting tool coatings to suit every machining requirement and work piece material from low to extremely high cutting speeds.
The high-performance coatings are specifi-cally designed for tools used in high-speed, high-feed machining of tough and abrasive work piece materials under minimal lubrica-tion conditions.
Hardcut™
Hardcut™ is a multilayer coating based on TiSiN. The exceptional performance is pos-sible through a patented process that forms a true nanocomposite material. Nanocrys-tallites of Si3N4 are contained within TiN – hard particles are contained within a softer matrix.
Ultrahigh cutting speeds Low lubrication Abrasive and tough materials Exotic alloys
Crosscut™
Crosscut™ is the latest addition to Ionbond’s line of cutting tool coatings. Its AlCrN struc-ture exhibits reduced flank and cutting edge wear in a wide range of cutting conditions. As the most versatile high-performance coat-ing it closes the gap between Maximizer™ and Hardcut™.
Medium to high cutting speeds Low to medium lubrication Wide range of work piece materials Special pre- and posttreatment Uniform wear behavior
Cutting speed (m/min)
State-of-the-art PVD, CVD and PACVD coatings for tool applications
THE SURFACE ENGINEERS™
High-Performance Coatings CVD Coatings and Services
Quality assured
Ionbond tool coating centers hold an extensive range of international accreditations, including ISO 9001, ISO 9002, AS 9100, TS 16949, and are approved by numerous major OEMs in the cutting tool industry. On top of the quality system Ionbond has a mindset that focuses on the needs of its customers and constantly works on improving products and processes.
Bernex™ CVD coatings
Ionbond has a long tradition as the market leader in providing Bernex™ CVD services and equipment. Bernex™ equipment ac-cou nts for about 60 % of all globally used CVD installations for tool coating.
Thick and low-stress Bernex™ CVD coatings are typically applied on inserts used for ex-treme-load machining. Coating services are available from a number of Ionbond coating facilities in Europe, Asia, and North America.
TiN, TiCN, Al203
Heavy roughing Uniformity High thickness Low stress
Pre- and posttreatments
Accessing the full benefits of the coating for high-performance applications requires a high degree of surface preparation. A low roughness and tailored cutting edge radii can be controlled by pre- and postcoating treatments.
Microblasting Brushing Drag finishing Polishing Reduced “run-in” Decoating
Reliability and delivery
Fast turnaround times Pick-up and drop-off service
40 60 80 100 120 140 160 180 200 220 250 300
Ionbond Cutting Tool Coatings
For a complete coating listing please see www.ionbond.com
Coating
Cross sections
Service temperature
Deposition temperature
Application
Steel up to 700 N/mm²
Steels 800 –1000 N/mm²
Steels >1400 N/mm²
Tool steels >45 – 55 Hrc
Tool steels >55 – 60 Hrc
Cast iron
Martensitic stainless steels
Austenitic stainless steels
Titanium up to 900 N/mm²
Titanium alloys >900 N/mm²
Nickel alloys up to 900 N/mm²
Nickel alloys >1,200 N/mm²
Hardcut™TiSiN
1100 °C
450 – 550 °C
Hard machining
at high speed
Dry cutting or
low lubrication
Exotic alloys
Crosscut™AlCrN
1050 °C
450 – 550 °C
Hard machining
at high speed
Medium- to high-
hardness materials
High-impact geometries
Maximizer™AlTiN
850 °C
450 – 550 °C
Hard machining
at medium speeds
Medium lubrication
Bernex™ 29 Al²0³
1000 °C
1000 °C
Roughing cast iron
and steel
High-speed dry
machining
Technology PVD PVD PVD CVD
Cutting speed m/min
Classical TiN, TiCN, TiAIN Maximizer™ Crosscut™ Hardcut™
You make it first, we make it last
04.2014
THE SURFACE ENGINEERS™
Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry.
Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications.
Ionbond Switzerland – OltenIndustriestrasse 211CH-4600 OltenPhone: +41 62 287 86 86eMail: [email protected]
Ionbond France – Lyon25, rue des Frères-LumièreBP 143FR-69680 ChassieuPhone: +33 4 72 79 46 60eMail: [email protected]
Ionbond France – Beauvais272, route de Beauvais FR-60370 BerthecourtPhone: +33 3 44 22 55 90eMail: [email protected]
Europe Key Locations for Cutting Tool Coatings
Ionbond Czechia – OstravaDolni Becva 20CZ-75655 Dolni BecvaPhone: +42 571 647 360eMail: [email protected]
Ionbond UK – MansfieldUnit 4, Windsor CourtFletchers WayCrown Farm Industrial ParkGB-Mansfield Nottinghamshire NG19 OFNPhone: +44 1623 683 210eMail: [email protected]
Ionbond Germany – SachsenGewerbering 10DE-09337 Hohenstein-ErnstthalPhone: +49 372 349 88 88 eMail: [email protected]
Ionbond Italia – MilanoVia del lavoro 74IT-20040 Busnago (Milano)Phone: +39 039 608 20 93 eMail: [email protected]
Ionbond Netherlands – Venlovan Heemskerckweg 30NL-5928 LL VenloPhone: +31 77 465 65 65 eMail: [email protected]
Ionbond Sweden – LinköpingSvedengatan 2FSE-58273 LinköpingPhone: +46 13 25 33 03 eMail: [email protected]
Ionbond Turkey – BursaNosab Minareci Çavus MahallesiDokumacilar Sitesi105 sokak 5, blok No. 17TR-16140 Nilüfer BursaPhone: +90 224 411 1057 eMail: [email protected]
Competence and Innovation – Worldwide
See our Website for a full list of our coating centers. www.ionbond.com
04.2014
THE SURFACE ENGINEERS™
Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry.
Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications.
Ionbond US – Madison Heights1823 East WhitcombMadison HeightsMI 48071 USAPhone: +1 248 398 9100 Phone: +1 800 929 1794 eMail: [email protected]
Ionbond US – Chicago925 Atlantic DriveWest Chicago, IL 60185 USAPhone: +1 630 231 9200 eMail: [email protected]
North America Key Locations for Cutting Tool Coatings
Ionbond US – Duncan197 Ridgeview Circle DriveDuncan, SC 29334 USAPhone: +1 864 433 9450 eMail: [email protected]
Ionbond US – Saint Paul980 East Berwood Ave.Ste. 900Vadnais HeightsMN 55110 USAPhone: +1 651 552 2555 eMail: [email protected]
Ionbond US – Cleveland24700 Highpoint RoadBeachwood, OH 44122 USAPhone: +1 216 831 0880 eMail: [email protected] Ionbond US – Rockaway200 Roundhill DriveRockaway, NJ 07866 USAPhone: +1 973 586 4700 eMail: [email protected]
Ionbond Mexico – MonterreyLat. Carretera a Garcia No. 162Parque Industrial Las PalmasSanta Catarina, N.L. 66368 MexicoPhone: +52 818 123 5050 eMail: [email protected]
Ionbond Canada – Cambridge1315 Industrial Road, Unit 10Cambridge, Ontario N3H 4W3 CANPhone: +1 519 653 0610 eMail: [email protected]
Competence and Innovation – Worldwide
See our Website for a full list of our coating centers. www.ionbond.com
04.2014
THE SURFACE ENGINEERS™
See our website for a full list of all coating centers including Europe and North America. www.ionbond.com
Ionbond is a leader in surface enhancement technology and has been serving the machining industry for the past 40 years. This has enabled a deep understanding of the materials and requirements and future trends facing the industry.
Ionbond provides state-of-the-art PVD and CVD coatings for high-speed steel and cemented-carbide round-shank tools, hobs, and inserts. It has a global presence with cutting tool coating centers in strategic locations across Europe, Asia, and North America, which are ready to work in partnership with OEMs and aftermarket customers to provide cost-effective coatings for a wide range of applications.
Ionbond China – WuxiBuilding 17-B, Land Plot A-52National High-Tech Industrial Development Zone CN-214028 Wuxi City Jiangsu ProvincePhone: +86 510 8815 2528 eMail: [email protected]
Ionbond China – Guangzhou TCL Culture Industrial Park Guangpu West Road Science CityCN-510 663 Guangzhou Phone: +86 20 3221 5808eMail: [email protected]
Asia Key Locations for Cutting Tool Coatings
Ionbond India – PuneBlock FII, Plot No. 48MIDC PimpriIN-Pune 411018Phone: +91 20 6510 4438 eMail: [email protected]
Ionbond India – ChennaiB-26 (b), Sipcot Industrial AreaGummidipoondiIN-Tamil Nadu 601 201Phone: +91 44 2792 1281 eMail: [email protected]
Ionbond Korea – Daegu(704-801) 39 Seongseo4cha Cheomdan-Ro Dalseo-GuDaegu Metropolitan City KoreaPhone: +82 53 615 78 11eMail: [email protected]
Ionbond Malaysia – Kuala LumpurNo. 5 Block B, Jalan SungaiKayu Ara 32/39Taman Berjaya, Seksyen 32 MY-40460 Shah Alam, SelangorPhone: +60 16 661 2727 eMail: [email protected]
Competence and Innovation – Worldwide