ECN 1026540

GARDNER DENVER® 303THD997 Rev BJuly, 2005

WELL SERVICING PUMP

MODEL

HD-2250C-2250D-2250

TRIPLEX PUMPS

CWS FLUID ENDPARTS LIST

303THD997 Page i

GWS FLUID END PARTS LISTFOR

HD-2250, C-2250, D-2250WELL SERVICING PUMPS

MAINTAIN PUMP RELIABILITY AND PERFORMANCE WITHGENUINE GARDNER DENVER

PARTS AND SUPPORT SERVICES

Gardner Denver® genuine pump parts are manufactured to design tolerances and are developed foroptimum dependability. Design and material innovations are the result of years of experience withhundreds of different pump applications. Reliability in materials and quality assurance is incorporatedin our genuine replacement parts.

Your authorized Gardner Denver Sales Office offers all the backup you ll need. The Fort WorthManufacturing Facility maintains a large inventory of genuine parts.

Gardner Denver supports your needs with these services:

1. Trained parts specialists to assist you in selecting the correct replacement parts.

2. Repair and maintenance kits designed with the necessary parts to simplify servicing your pump.

Authorized service technicians are factory trained and skilled in pump maintenance and repair. Theyare ready to respond and assist you by providing fast, expert maintenance and repair services.

For the location of your local authorized Gardner Denver distributor, refer to the yellowpages of your phone directory or contact:

Factory (Tulsa): Service Center (Odessa): Service Center (Ft. Worth):Gardner Denver Well Servicing Pumps4747 South 83rd East AvenueTulsa, Oklahoma 74145

Chaparral2121 West 44th StreetOdessa, Tx 79768

Geoquip7533 Kathy LaneFt. Worth, Texas 76126

Phone: (918) 664-1151(800) 738-8099

Phone: (432) 366-5433 (800) 368-1134

Phone: (817) 249-6400 (800) 824-0271

Fax: (918) 664-6225 Fax: (432) 363-9940 Fax: (817) 249-6401

INSTRUCTIONS FOR ORDERING REPAIR PARTS

When ordering parts, specify Pump MODEL and SERIAL NUMBER (see nameplate on unit). TheSerial Number is also stamped on top of the cylinder end of the frame (cradle area).

All orders for Parts should be placed with the Tulsa or Ft. Worth facility.

Where NOT specified, quantity of parts required per pump or unit is one (1); where more than oneis required per unit, quantity is indicated in parenthesis. SPECIFY EXACTLY THE NUMBER OFPARTS REQUIRED.

303THDB997 Page 1

TABLE OF CONTENTS

TABLE OF CONTENTS ........................................................................................................................................13.75 CWS FLUID CYLINDER ASSEMBLY..........................................................................................................34.0 CWS FLUID CYLINDER ASSEMBLY............................................................................................................54.5 CWS FLUID CYLINDER ASSEMBLY............................................................................................................75.0 CWS FLUID CYLINDER ASSEMBLY............................................................................................................95.5 CWS FLUID CYLINDER ASSEMBLY..........................................................................................................115.75 CWS FLUID CYLINDER ASSEMBLY........................................................................................................136.0 CWS FLUID CYLINDER ASSEMBLY..........................................................................................................156.5 CWS FLUID CYLINDER ASSEMBLY..........................................................................................................176.75 CWS FLUID CYLINDER ASSEMBLY........................................................................................................197.0 CWS FLUID CYLINDER ASSEMBLY..........................................................................................................217.5 CWS FLUID CYLINDER ASSEMBLY..........................................................................................................233.75 RSL PACKING ASSEMBLY ......................................................................................................................244.0 RSL PACKING ASSEMBLY ........................................................................................................................244.5 RSL PACKING ASSEMBLY ........................................................................................................................245.0 RSL PACKING ASSEMBLY ........................................................................................................................255.5 RSL PACKING ASSEMBLY ........................................................................................................................255.75 RSL PACKING ASSEMBLY ......................................................................................................................256.0 RSL PACKING ASSEMBLY ........................................................................................................................266.5 RSL PACKING ASSEMBLY ........................................................................................................................266.75 RSL PACKING ASSEMBLY ......................................................................................................................267.0 RSL PACKING ASSEMBLY ........................................................................................................................277.5 RSL PACKING ASSEMBLY ........................................................................................................................273.75 CDI HNBR PACKING ASSEMBLY............................................................................................................284.0 CDI HNBR PACKING ASSEMBLY..............................................................................................................284.5 CDI HNBR PACKING ASSEMBLY..............................................................................................................285.0 CDI HNBR PACKING ASSEMBLY..............................................................................................................295.5 CDI HNBR PACKING ASSEMBLY..............................................................................................................295.75 CDI HNBR PACKING ASSEMBLY............................................................................................................296.0 CDI HNBR PACKING ASSEMBLY..............................................................................................................306.5 CDI HNBR PACKING ASSEMBLY..............................................................................................................306.75 CDI HNBR PACKING ASSEMBLY............................................................................................................307.0 CDI HNBR PACKING ASSEMBLY..............................................................................................................317.5 CDI HNBR PACKING ASSEMBLY..............................................................................................................312 1502 HAMMER UNION DISCHARGE FLANGE ............................................................................................323 1002 HAMMER UNION DISCHARGE FLANGE ............................................................................................333 1502 FEMALE HAMMER UNION DISCHARGE FLANGE.............................................................................343 1502 MALE HAMMER UNION DISCHARGE FLANGE..................................................................................354 602 HAMMER UNION DISCHARGE FLANGE ..............................................................................................36BLEED OFF DISCHARGE FLANGE ..................................................................................................................37BLIND DISCHARGE FLANGE............................................................................................................................386 SUCTION MANIFOLD WITH VICTAULIC ENDS ...........................................................................................396 SUCTION MANIFOLD WITH VICTAULIC ENDS AND VALVE LIFTERS......................................................396 CO2 SUCTION MANIFOLD ASSEMBLY WITH CLEANOUTS......................................................................406 CO2 SUCTION MANIFOLD ASSEMBLY WITHOUT CLEANOUTS ..............................................................408 SUCTION MANIFOLD WITH VICTAULIC ENDS ...........................................................................................41PUMP SAVE PLUNGER ASSEMBLY (16 LONG) ............................................................................................42PUMP SAVE PLUNGER ASSEMBLY (18 LONG) ............................................................................................43CWS FLUID END SERVICE TOOLS..................................................................................................................44VALVE SEAT PULLER KITS ..............................................................................................................................45

303THDB997 Page 2

3.75 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 3

3.75 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 3.75 CWS 1 012PN0262 Valve Seat (Suction and Discharge) Mission 6 928SH01-10

Valve Seat (Suction and Discharge) Novatech 6 1003493 Suction Valve Mission 3 927SH01-10

Suction Valve Novatech 3 1014984 Discharge Valve Mission 3 927SH01-10

Discharge Valve Novatech 3 1014985 Valve Spring Suction 3 918VP0236 Valve Spring Discharge 3 918VP0237 Suction Spring Retainer Cage 3 131PN058 Suction Valve Stop 3 130PN079 Suction Valve Cover 3 218TWD147

10 O-ring 3 10798511 Back-up Ring (for Item 10) 6 25BC65812 Retainer Nut Suction Valve Cover 3 342-A-7013 Discharge Valve Cover Plain 2 310WPD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-7015 O-ring 3 901SH05-42516 Back-up Ring (for Item 15) 6 25BC65717 Retainer Nut Discharge Valve Cover Gage 1 342-A-2818 Plunger 16 Long (Standard) 3 508895000

Plunger 18 Long 3 157PN020Plunger 16 Long Pump Saver 3 157AD003Plunger 18 Long Pump Saver 3 157AD020

19 Packing Group 3 See Pages 24 & 2820 Plunger Clamp 3 302THD09221 Suction Manifold 1 See Pages 39-4122 Screw 12 302THD09223 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 72PN04

Discharge Valve Cover 2 2002 Gauge Connection 073PN00225 Seal 2 1502 Weco 1 901SH06-1

Seal 2 2002 Weco 1 901SH06-426 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 4

4.0 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 5

4.0 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder,4.0 CWS 1 012PN0222 Valve Seat (Suction and Discharge) Mission 6 928SH01-10

Valve Seat (Suction and Discharge) Novatech 6 1003493 Suction Valve Mission 3 927SH01-10

Suction Valve Novatech 3 1014984 Discharge Valve Mission 3 927SH01-10

Discharge Valve Novatech 3 1014985 Valve Spring Suction 3 918VP0236 Valve Spring Discharge 3 918VP0237 Suction Spring Retainer Cage 3 131PN058 Suction Valve Stop 3 130PN079 Suction Valve Cover 3 218TWD147

10 O-ring 3 10798511 Back-up Ring (for Item 10) 6 25BC65812 Retainer Nut Suction Valve Cover 3 342-A-7013 Discharge Valve Cover Plain 2 310WPD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-7015 O-ring 3 901SH05-42516 Back-up Ring (for Item 15) 6 25BC65717 Retainer Nut Discharge Valve Cover Gage 1 342-A-2818 Plunger 16 Long (Standard) 3 157PN009

Plunger 18 Long 3 157PN011Plunger 16 Long Pump Saver 3 157AD009Plunger 18 Long Pump Saver 3 157AD011

19 Packing Group 3 See Pages 24 & 2820 Plunger Clamp 3 302THD09221 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 72PN04

Discharge Valve Cover 2 2002 Gauge Connection 073PN00225 Seal 2 1502 Weco 1 901SH06-1

Seal 2 2002 Weco 1 901SH06-426 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Page 32-38

303THDB997 Page 6

4.5 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 7

4.5 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 4.5 CWS 1 012PN0252 Valve Seat (Suction and Discharge) Mission 6 928SH01-1

Valve Seat (Suction and Discharge) Novatech 6 1002413 Suction Valve Mission 3 927VP010-004

Suction Valve Novatech 3 1014694 Discharge Valve Mission 3 927VP010-004

Discharge Valve Novatech 3 1014695 Valve Spring Suction 3 918VP0256 Valve Spring Discharge 3 918VP0257 Suction Spring Retainer Cage 3 131PN028 Suction Valve Stop 3 201OPB2059 Suction Valve Cover 3 217TWD147

10 O-ring 3 901SH05-43211 Back-up Ring (for Item 10) 6 25BC66012 Retainer Nut Suction Valve Cover 3 51PN0213 Discharge Valve Cover Plain 2 205TWD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-7015 O-ring 3 10798516 Back-up Ring (for Item 15) 6 25BC65817 Retainer Nut Discharge Valve Cover Gage 1 342-A-2818 Plunger 16 Long (Standard) 3 512893000

Plunger 18 Long 3 157PN012Plunger 16 Long Pump Saver 3 157AD002Plunger 18 Long Pump Saver 3 157AD012

19 Packing Group 3 See Page 24 & 2820 Plunger Clamp 3 342-C-7621 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 72PN0425 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges (See Page XX) 2 See Pages 32-38

303THDB997 Page 8

5.0 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 9

5.0 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 5.0 CWS 1 012PN0242 Valve Seat (Suction and Discharge) Mission 6 928SH01-1

Valve Seat (Suction and Discharge) Novatech 6 1002413 Suction Valve Mission 3 927VP010-004

Suction Valve Novatech 3 1014694 Discharge Valve Mission 3 927VP010-004

Discharge Valve Novatech 3 1014695 Valve Spring Suction 3 918VP0256 Valve Spring Discharge 3 918VP0257 Suction Spring Retainer Cage 3 200OPB2058 Suction Valve Stop 3 201OPB2059 Suction Valve Cover 3 202TWD147

10 O-ring 3 10799011 Back-up Ring (for Item 10) 6 25BC66112 Retainer Nut Suction Valve Cover 3 51PN0313 Discharge Valve Cover Plain 2 205TWD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-7015 O-ring 3 10798516 Back-up Ring (for Item 15) 6 25BC65817 Retainer Nut Discharge Valve Cover Gage 1 342-A-2818 Plunger 16 Long (Standard) 3 478640000

Plunger 18 Long 3 157PN016Plunger 16 Long Pump Saver 3 157AD007Plunger 18 Long Pump Saver 3 157AD016

19 Packing Group 3 See Pages 25 & 2920 Plunger Clamp 3 342-C-7621 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 206TWD14725 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 10

5.5 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 11

5.5 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 5.5 CWS 1 012PN0272 Valve Seat (Suction and Discharge) Mission 6 928SH01-6

Valve Seat (Suction and Discharge) Novatech 6 1001533 Suction Valve Mission 3 927VP010-005

Suction Valve Novatech 3 1014704 Discharge Valve Mission 3 927VP010-005

Discharge Valve Novatech 3 1014705 Valve Spring Suction 3 1001166 Valve Spring Discharge 3 1001167 Suction Spring Retainer Cage 3 131PN098 Suction Valve Stop 3 130PN109 Suction Valve Cover 3 312WPD147

10 O-ring 3 10799111 Back-up Ring (for Item 10) 6 25BC66212 Retainer Nut Suction Valve Cover 3 303OPE20513 Discharge Valve Cover Plain 2 308WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN1315 O-ring 3 901SH05-43216 Back-up Ring (for Item 15) 6 25BC66017 Retainer Nut Discharge Valve Cover Gage 1 54PN0118 Plunger 16 Long (Standard) 3 478658000

Plunger 18 Long 3 157PN014Plunger 16 Long Pump Saver 3 157AD005Plunger 18 Long Pump Saver 3 157AD014

19 Packing Group 3 See Pages 25 & 2920 Plunger Clamp 3 342-C-7621 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01425 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 12

5.75 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 13

5.75 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 5.75 CWS 1 012PN0232 Valve Seat (Suction and Discharge) Mission 6 928SH01-6

Valve Seat (Suction and Discharge) Novatech 6 1001533 Suction Valve Mission 3 927VP010-005

Suction Valve Novatech 3 1014704 Discharge Valve Mission 3 927VP010-005

Discharge Valve Novatech 3 1014705 Valve Spring Suction 3 1001166 Valve Spring Discharge 3 1001167 Suction Spring Retainer Cage 3 131PN088 Suction Valve Stop 3 130PN109 Suction Valve Cover 3 220TWD147

10 O-ring 3 901SH05-44011 Back-up Ring (for Item 10) 6 25BC66412 Retainer Nut Suction Valve Cover 3 50PN1213 Discharge Valve Cover Plain 2 308WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN1315 O-ring 3 901SH05-43216 Back-up Ring (for Item 15) 6 25BC66017 Retainer Nut Discharge Valve Cover Gage 1 54PN0118 Plunger 16 Long (Standard) 3 210OPB038

Plunger 18 Long 3 157PN013Plunger 16 Long Pump Saver 3 157AD004Plunger 18 Long Pump Saver 3 157AD013

19 Packing Group 3 See Pages 25 & 2920 Plunger Clamp 3 342-C-7721 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01425 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 14

6.0 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 15

6.0 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 6.0 CWS 1 206OPB0292 Valve Seat (Suction and Discharge) Mission 6 928SH01-6

Valve Seat (Suction and Discharge) Novatech 6 1001533 Suction Valve Mission 3 927VP010-005

Suction Valve Novatech 3 1014704 Discharge Valve Mission 3 927VP010-005

Discharge Valve Novatech 3 1014705 Valve Spring Suction 3 1001166 Valve Spring Discharge 3 1001167 Suction Spring Retainer Cage 3 131PN088 Suction Valve Stop 3 130PN109 Suction Valve Cover 3 220TWD147

10 O-ring 3 901SH05-44011 Back-up Ring (for Item 10) 6 25BC66412 Retainer Nut Suction Valve Cover 3 50PN1213 Discharge Valve Cover Plain 2 308WPD14714 Retainer Nut Discharge Valve Cover Plain 2 50PN1315 O-ring 3 901SH05-43216 Back-up Ring (for Item 15) 6 25BC66017 Retainer Nut Discharge Valve Cover Gage 1 54PN0118 Plunger 16 Long (Standard) 3 211OPB038

Plunger 18 Long 3 157PN015Plunger 16 Long Pump Saver 3 157PN006Plunger 18 Long Pump Saver 3 157AD015

19 Packing Group 3 See Pages 26 & 3020 Plunger Clamp 3 342-C-7721 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01425 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 16

6.5 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 17

6.5 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 6.5 CWS 1 210OPB0292 Valve Seat (Suction and Discharge) Novatech 6 1002743 Suction Valve Novatech 3 TUL1016154 Discharge Valve Novatech 3 TUL1016155 Valve Spring Suction 3 918VP0336 Valve Spring Discharge 3 918VP0337 Suction Spring Retainer Cage 3 131PN018 Suction Valve Stop 3 130PN029 Suction Valve Cover 3 208TWD147

10 O-ring 3 901SH05-44211 Back-up Ring (for Item 10) 6 25BC65512 Retainer Nut Suction Valve Cover 3 342-A-11613 Discharge Valve Cover Plain 2 303THD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-9215 O-ring 3 901SH05-36216 Back-up Ring (for Item 15) 6 25BC65417 Retainer Nut Discharge Valve Cover Gage 1 342-A-5318 Plunger 16 Long (Standard) 3 157PN001

Plunger 18 Long 3 157PN018Plunger 16 Long Pump Saver 3 203OPB038Plunger 18 Long Pump Saver 3 205OPB038

19 Packing Group 3 See Pages 26 & 3020 Plunger Clamp 3 342-C-7721 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01325 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 18

6.75 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 19

6.75 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 6.75 CWS 1 209OPB0292 Valve Seat (Suction and Discharge) Novatech 6 1002743 Suction Valve Novatech 3 TUL1016154 Discharge Valve Novatech 3 TUL1016155 Valve Spring Suction 3 918VP0336 Valve Spring Discharge 3 918VP0337 Suction Spring Retainer Cage 3 131PN118 Suction Valve Stop 3 130PN029 Suction Valve Cover 3 222TWD147

10 O-ring 3 901SH05-44311 Back-up Ring (for Item 10) 6 25BC66612 Retainer Nut Suction Valve Cover 3 342-A-11613 Discharge Valve Cover Plain 2 303THD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-9215 O-ring 3 901SH05-36216 Back-up Ring (for Item 15) 6 25BC65417 Retainer Nut Discharge Valve Cover Gage 1 342-A-5318 Plunger 16 Long (Standard) 3 157PN008

Plunger 18 Long 3 157PN017Plunger 16 Long Pump Saver 3 157AD008Plunger 18 Long Pump Saver 3 157AD017

19 Packing Group 3 See Pages 26 & 3020 Plunger Clamp 3 342-C-7721 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01325 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 20

7.0 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 21

7.0 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 7.0 CWS 1 207OPB0292 Valve Seat (Suction and Discharge) Novatech 6 1002743 Suction Valve Novatech 3 TUL1016154 Discharge Valve Novatech 3 TUL1016155 Valve Spring Suction 3 918VP0336 Valve Spring Discharge 3 918VP0337 Suction Spring Retainer Cage 3 131PN0148 Suction Valve Stop 3 130PN029 Suction Valve Cover 3 221TWD147

10 O-ring 3 901SH05-36911 Back-up Ring (for Item 10) 6 25BC65512 Retainer Nut Suction Valve Cover 3 050PN02013 Discharge Valve Cover Plain 2 303THD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-9215 O-ring 3 901SH05-36216 Back-up Ring (for Item 15) 6 25BC65417 Retainer Nut Discharge Valve Cover Gage 1 342-A-5318 Plunger 16 Long (Standard) 3 157PN024

Plunger 18 Long 3 157PN025Plunger 16 Long Pump Saver 3 157AD024Plunger 18 Long Pump Saver 3 157AD025

19 Packing Group 3 See Pages 27 & 3120 Plunger Clamp 3 342-C-7721 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01325 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 22

7.5 CWS FLUID CYLINDER ASSEMBLY

303THDB997 Page 23

7.5 CWS FLUID CYLINDER ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 Fluid Cylinder, 7.5 CWS 1 208OPB0292 Valve Seat (Suction and Discharge) Novatech 6 1002743 Suction Valve Novatech 3 TUL1016154 Discharge Valve Novatech 3 TUL1016155 Valve Spring Suction 3 918VP0336 Valve Spring Discharge 3 918VP0337 Suction Spring Retainer Cage 3 131PN128 Suction Valve Stop 3 130PN029 Suction Valve Cover 3 219TWD147

10 O-ring 3 901SH05-37111 Back-up Ring (for Item 10) 6 25BC65612 Retainer Nut Suction Valve Cover 3 50PN1613 Discharge Valve Cover Plain 2 303THD14714 Retainer Nut Discharge Valve Cover Plain 2 342-A-9215 O-ring 3 901SH05-36216 Back-up Ring (for Item 15) 6 25BC65417 Retainer Nut Discharge Valve Cover Gage 1 342-A-5318 Plunger 16 Long (Standard) 3 157PN010

Plunger 18 Long 3 157PN019Plunger 16 Long Pump Saver 3 157AD010Plunger 18 Long Pump Saver 3 157AD019

19 Packing Group 3 See Pages 27 & 3120 Plunger Clamp 3 342-C-7721 Suction Manifold 1 See Pages 39-4122 Screw 12 75A23723 O-ring 3 See Pages 39-4124 Discharge Valve Cover 2 1502 Gauge Connection 1 072PN01325 Seal 2 1502 Weco 1 901SH06-126 Stud 12 450VP005-03427 Hex Nut 12 50B3428 Discharge Flanges 2 See Pages 32-38

303THDB997 Page 24

RUBBER SPRING LOADED PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

3.75 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 3.75 1 901VP014-0042 PRESSURE RING 2 901VP002-0043 JUNK RING 1 207WPD1444 FEMALE ADAPTER 1 203PN001-0025 WIPER SEAL 1 60AM716 O-RING 1 901SH05-2567 PACKING NUT 1 300THD008

4.0 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 4 1 901VP014-0052 PRESSURE RING 2 901VP002-0053 JUNK RING 1 203WPD1444 FEMALE ADAPTER 1 203PN001-0035 WIPER SEAL 1 60AM846 O-RING 1 901SH05-2567 PACKING NUT 1 301THD008

4.5 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 4.5 1 901VP014-0142 PRESSURE RING 2 901VP002-0143 JUNK RING 1 204WPD1444 FEMALE ADAPTER 1 203PN001-0055 WIPER SEAL 1 60AM736 O-RING 1 1085157 PACKING NUT 1 302THD008

303THDB997 Page 25

RUBBER SPRING LOADED PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

5.0 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 5.0 1 901VP014-0092 PRESSURE RING 2 901VP002-0093 JUNK RING 1 205WPD1444 FEMALE ADAPTER 1 203PN001-0065 WIPER SEAL 1 60AM746 O-RING 1 1676617 PACKING NUT 1 303THD008

5.5 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 5.5 1 901VP014-0082 PRESSURE RING 2 901VP002-0083 JUNK RING 1 208WPD1444 FEMALE ADAPTER 1 203PN001-0125 WIPER SEAL 1 60AM756 O-RING 1 901SH05-2637 PACKING NUT 1 304THD008

5.75 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 5.75 1 901VP014-0062 PRESSURE RING 2 901VP002-0063 JUNK RING 1 209WPD1444 FEMALE ADAPTER 1 203PN001-0105 WIPER SEAL 1 60AM856 O-RING 1 1085167 PACKING NUT 1 305THD008

303THDB997 Page 26

RUBBER SPRING LOADED PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

6.0 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 6.0 1 901VP014-0072 PRESSURE RING 2 901VP002-0073 JUNK RING 1 210WPD1444 FEMALE ADAPTER 1 203PN001-0115 WIPER SEAL 1 60AM766 O-RING 1 1085167 PACKING NUT 1 306THD008

6.5 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 6.5 1 901VP014-0152 PRESSURE RING 2 901VP002-0153 JUNK RING 1 211WPD1444 FEMALE ADAPTER 1 203PN001-0045 WIPER SEAL 1 60AM776 O-RING 1 1085177 PACKING NUT 1 307THD008

6.75 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 6.75 1 901VP014-0082 PRESSURE RING 2 901VP002-0083 JUNK RING 1 212WPD1444 FEMALE ADAPTER 1 203PN001-0085 WIPER SEAL 1 60AM866 O-RING 1 1368477 PACKING NUT 1 308THD008

303THDB997 Page 27

RUBBER SPRING LOADED PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

7.0 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 7.0 1 901VP014-0172 PRESSURE RING 2 901VP002-0173 JUNK RING 1 214WPD1444 FEMALE ADAPTER 1 203PN001-0145 WIPER SEAL 1 60AM876 O-RING 1 1716557 PACKING NUT 1 309THD008

7.5 RSL PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 7.5 1 901VP014-0162 PRESSURE RING 2 901VP002-0163 JUNK RING 1 213WPD1444 FEMALE ADAPTER 1 203PN001-0135 WIPER SEAL 1 60AM886 O-RING 1 50008107 PACKING NUT 1 310THD008

303THDB997 Page 28

CDI HNBR PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

3.75 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 3.75 1 5957030002 PRESSURE RING 1 5956950003 FEMALE ADAPTER 1 5956870004 SPACER 1 5957190005 WIPER SEAL 1 60AM716 JUNK RING 1 304OPE3177 PACKING NUT 1 300OPE008

4.0 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 4.0 1 303OPE2222 PRESSURE RING 1 310OPE2223 FEMALE ADAPTER 1 309OPE1704 SPACER 1 303OPE1445 WIPER SEAL 1 60AM846 JUNK RING 1 305OPE3177 PACKING NUT 1 301OPE008

4.5 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 4.5 1 5957040002 PRESSURE RING 1 5956960003 FEMALE ADAPTER 1 5956880004 SPACER 1 5957200005 WIPER SEAL 1 60AM736 JUNK RING 1 306OPE3177 PACKING NUT 1 302OPE008

303THDB997 Page 29

CDI HNBR PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

5.0 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 5.0 1 5957050002 PRESSURE RING 1 5956970003 FEMALE ADAPTER 1 5956890004 SPACER 1 5957210005 WIPER SEAL 1 60AM746 JUNK RING 1 307OPE3177 PACKING NUT 1 303OPE008

5.5 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 5.5 1 5957060002 PRESSURE RING 1 5956980003 FEMALE ADAPTER 1 595690004 SPACER 1 5957230005 WIPER SEAL 1 60AM756 JUNK RING 1 308OPE3177 PACKING NUT 1 304OPE008

5.75 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 5.75 1 304OPE2222 PRESSURE RING 1 311OPE2223 FEMALE ADAPTER 1 310OPE1704 SPACER 1 304OPE1445 WIPER SEAL 1 60AM856 JUNK RING 1 304OPE1447 PACKING NUT 1 305OPE008

303THDB997 Page 30

CDI HNBR PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

6.0 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 6.0 1 5957070002 PRESSURE RING 1 5956990003 FEMALE ADAPTER 1 5956910004 SPACER 1 5957290005 WIPER SEAL 1 60AM766 JUNK RING 1 310OPE3177 PACKING NUT 1 306OPE008

6.5 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 6.5 1 5957080002 PRESSURE RING 1 5957000003 FEMALE ADAPTER 1 5956920004 SPACER 1 5957240005 WIPER SEAL 1 60AM776 JUNK RING 1 311OPE3177 PACKING NUT 1 307OPE008

6.75 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 6.75 1 5957090002 PRESSURE RING 1 5957010003 FEMALE ADAPTER 1 5956930004 SPACER 1 305OPE1445 WIPER SEAL 1 60AM866 JUNK RING 1 312OPE3177 PACKING NUT 1 308OPE008

303THDB997 Page 31

CDI HNBR PACKING ASSEMBLY FOR CWS FLUID CYLINDERS

7.0 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 7.0 1 305OPE2222 PRESSURE RING 1 312OPE2223 FEMALE ADAPTER 1 311OPE1704 SPACER 1 306OPE1445 WIPER SEAL 1 30AM876 JUNK RING 1 313OPE3177 PACKING NUT 1 309OPE008

7.5 CDI HNBR PACKING ASSEMBLY

RefNo. Name of Part Qty. Part No.

1 HEADER RING, 7.5 1 306OPE2222 PRESSURE RING 1 313OPE2223 FEMALE ADAPTER 1 312OPE1704 SPACER 1 307OPE1445 WIPER SEAL 1 60AM886 JUNK RING 1 314OPE3177 PACKING NUT 1 310OPE008

303THDB997 Page 32

2 1502 HAMMER UNION DISCHARGE FLANGE

3-3/4 TO 5 FLUID END

RefNo. Name of Part Qty. Part No.

1 2 1502 Female Flange 1 267PN092 O-ring 1 1079753 Seal 2 1502 Weco 1 901SH06-1

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 2 1502 Female Flange 1 342-C-822 O-ring 1 1079813 Seal 2 1502 Weco 1 901SH06-1

303THDB997 Page 33

3 1002 HAMMER UNION DISCHARGE FLANGE

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 3 1002 Female Flange 1 342-B-142 O-ring 1 1079813 Seal 3 1002 Weco 1 901SH06-1

303THDB997 Page 34

3 1502 FEMALE HAMMER UNION DISCHARGE FLANGE

3-3/4 TO 5 FLUID END

RefNo. Name of Part Qty. Part No.

1 3 1502 Female Flange 1 267PN102 O-ring 1 1079763 Seal 3 1502 Weco 1 901SH06-2

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 3 1502 Female Flange 1 342-C-522 O-ring 1 1079813 Seal 3 1502 Weco 1 901SH06-2

303THDB997 Page 35

3 1502 MALE HAMMER UNION DISCHARGE FLANGE

3-3/4 TO 5 FLUID END

RefNo. Name of Part Qty. Part No.

1 3 1502 Male Flange 1 1021222 O-ring 1 1079763 Retaining Segments 3 4310420904 Union Nut 1 4312000905 Retaining Ring 1 421067000

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 3 1502 Male Flange 1 1021082 O-ring 1 1079813 Retaining Segments 1 4310420904 Union Nut 3 4312000905 Retaining Ring 1 421067000

303THDB997 Page 36

4 602 HAMMER UNION DISCHARGE FLANGE

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 4 602 Female Flange 1 PP10030932 O-ring 1 1079813 Seal 4 602 Weco 1 901SH06-6

303THDB997 Page 37

BLEED OFF DISCHARGE FLANGE

3-3/4 TO 5 FLUID END

RefNo. Name of Part Qty. Part No.

1 Bleed Off Flange 1 268PN022 O-ring 1 107976

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 Bleed Off Flange 1 342-C-792 O-ring 1 107981

303THDB997 Page 38

BLIND DISCHARGE FLANGE

3-3/4 TO 5 FLUID END

RefNo. Name of Part Qty. Part No.

1 Blind Flange 1 265PN032 O-ring 1 107976

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 Blind Flange 1 342-C-712 O-ring 1 107981

303THDB997 Page 39

6 SUCTION MANIFOLD WITH VICTAULIC ENDS

RefNo. Name of Part Qty. Part No.

1 Suction Manifold 1 117PN0082 O-ring 3 25BC333

6 SUCTION MANIFOLD WITH VICTAULIC ENDS AND VALVE LIFTERS

RefNo. Name of Part Qty. Part No.

1 Suction Manifold 1 116PN0012 O-ring 3 25BC3333 Lifter Disc 3 595PN014 Lifter Shaft 3 595PN025 Coupling 3 595PN036 Push Rod 3 595PN047 O-ring 6 1079568 Hex Nut 3 50AQ3

303THDB997 Page 40

6 CO2 SUCTION MANIFOLD ASSEMBLY WITH CLEANOUTS

RefNo. Name of Part Qty. Part No.

1 Suction Manifold 1 5221910002 Plug Cleanout 2 64EB8763 Wing Nut Cleanout 2 64EB8754 O-ring Cleanout 2 1246425 O-ring Fluid End 3 136236

6 CO2 SUCTION MANIFOLD ASSEMBLY WITHOUT CLEANOUTS

RefNo. Name of Part Qty. Part No.

1 Suction Manifold 1 PP10095012 O-ring Fluid End 3 1362363 End Plug 1 VP10096314 O-ring End Plug 1 1246425 Wing Nut 1 VP1009630

303THDB997 Page 41

8 SUCTION MANIFOLD WITH VICTAULIC ENDS

RefNo. Name of Part Qty. Part No.

1 Suction Manifold 1 300THD0692 O-ring 3 25BC333

303THDB997 Page 42

PUMP SAVE PLUNGER ASSEMBLY (16 LONG)

Ref.No. Name of Part Qty.

3-3/4157AD003

4157AD009

4-1/2157AD002

5157AD007

1 PLUNGER BODY ............. 1 411PN002 411PN003 411PN001 411PN004

2 PLUNGER CAP END ....... 1 255PN002 255PN003 255PN001 255PN004

3 PLUNGER NOSE PLUG .. 1 974PN002 974PN002 974PN001 974PN001

4 TENSIONING STUD......... 1 450PN001 450PN001 450PN001 450PN001

5 HEX NUT W/ INSERT ...... 1 50V3 50V3 50V3 50V3

6 O-RING............................. 1 108504 108504 901SH05-240 901SH05-240

Ref.No. Name of Part Qty.

5-1/2157AD005

5-3/4157AD004

6157AD006

6-1/2203OPB038

1 PLUNGER BODY ............. 1 411PN005 411PN006 411PN024 201OPB038

2 PLUNGER CAP END ....... 1 255PN005 255PN005 255PN005 255PN006

3 PLUNGER NOSE PLUG .. 1 974PN003 974PN003 974PN003 202OPB038

4 TENSIONING STUD......... 1 450PN001 450PN001 450PN001 450PN001

5 HEX NUT W/ INSERT ...... 1 50V3 50V3 50V3 50V3

6 O-RING............................. 1 901SH05-249 901SH05-249 901SH05-249 108512

Ref.No. Name of Part Qty.

6-3/4157AD008

7157AD024

7.5157AD010

1 PLUNGER BODY ............. 1 411PN009 411PN010 411PN011

2 PLUNGER CAP END ....... 1 255PN006 255PN006 255PN007

3 PLUNGER NOSE PLUG .. 1 974PN004 974PN004 974PN005

4 TENSIONING STUD......... 1 450PN001 450PN001 450PN001

5 HEX NUT W/ INSERT ...... 1 50V3 50V3 50V3

6 O-RING............................. 1 901SH05-257 901SH05-257 167661

303THDB997 Page 43

PUMP SAVE PLUNGER ASSEMBLY (18 LONG)

Ref.No. Name of Part Qty.

3-3/4157AD020

4157AD011

4-1/2157AD012

5157AD016

1 PLUNGER BODY ............. 1 411PN012 411PN013 411PN014 411PN015

2 PLUNGER CAP END ....... 1 255PN002 255PN003 255PN001 255PN004

3 PLUNGER NOSE PLUG .. 1 974PN002 974PN002 974PN001 974PN001

4 TENSIONING STUD......... 1 450PN002 450PN002 450PN002 450PN002

5 HEX NUT W/ INSERT ...... 1 50V3 50V3 50V3 50V3

6 O-RING............................. 1 108504 108504 901SH05-240 901SH05-240

Ref.No. Name of Part Qty.

5-1/2157AD014

5-3/4157AD013

6157AD015

6-1/2205OPB038

1 PLUNGER BODY ............. 1 411PN016 411PN017 411PN018 204OPB038

2 PLUNGER CAP END ....... 1 255PN005 255PN005 255PN005 255PN006

3 PLUNGER NOSE PLUG .. 1 974PN003 974PN003 974PN003 202OPB038

4 TENSIONING STUD......... 1 450PN002 450PN002 450PN002 450PN002

5 HEX NUT W/ INSERT ...... 1 50V3 50V3 50V3 50V3

6 O-RING............................. 1 901SH05-249 901SH05-249 901SH05-249 108512

Ref.No. Name of Part Qty.

6-3/4157AD017

7157AD025

7.5157AD019

1 PLUNGER BODY ............. 1 411PN020 411PN021 411PN022

2 PLUNGER CAP END ....... 1 255PN006 255PN006 255PN007

3 PLUNGER NOSE PLUG .. 1 974PN004 974PN004 974PN005

4 TENSIONING STUD......... 1 450PN002 450PN002 450PN002

5 HEX NUT W/ INSERT ...... 1 50V3 50V3 50V3

6 O-RING............................. 1 901SH05-257 901SH05-257 167661

303THDB997 Page 44

CWS FLUID END SERVICE TOOLS

3-3/4 TO 5 FLUID END

RefNo. Name of Part Qty. Part No.

1 Packing Nut Wrench 1 200OPB9332 2 Hex Wrench 1 P-A-093 Slide Hammer Puller 1 590PN0064 Valve Spring Compressor 1 211AD01-25 Puller - Suction Valve Spring Retainer 1 590PN01

5-1/2 TO 7-1/2 FLUID END

RefNo. Name of Part Qty. Part No.

1 Packing Nut Wrench 1 200OPB9332 3 Hex Wrench 1 342-A-893 Slide Hammer Puller 1 590PN0064 Valve Spring Compressor 1 211AD01-25 Puller - Suction Valve Spring Retainer 1 590PN01

303THDB997 Page 45

VALVE SEAT PULLER KITS

RefNo. Name of Part Qty. Part No.

1 3.75 4.0 Valve Seat Puller Kit* 1 402THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 102014 * Puller Head Assembly 1 HG-3 * Tool Box 1 H-400

2 4.5 5 Valve Seat Puller Kit* 1 403THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 102014 * Puller Head Assembly 1 HR-4 * Tool Box 1 H-400

3 5.5 6 Valve Seat Puller Kit* 1 404THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 102014 * Puller Head Assembly 1 HB-5 * Tool Box 1 H-400

4 6.5 7.5 Valve Seat Puller Kit* 1 405THD6031(*Includes the following 3 items) * Seat Puller Jack Assembly 1 102014 * Puller Head Assembly 1 HBR-6 * Tool Box 1 H-400

For additional information contact your local representative or

Gardner Denver Inc.4747 South 83rd East Avenue, Tulsa, OK 74145PH: (918) 664-1151, (800) 637-8099FAX: (918) 664-6225www.gardnerdenver.com

Specifications subject to change without notice.Copyright © 2005 Gardner Denver, Inc. Litho in U.S.A.