cylinder series iso 15552 (ex iso 6431), Ø 32-63 mm two …

1.1/89

1

CYLINDER SERIES ISO 15552(EX ISO 6431), Ø 32-63 mm TWO-FLAT

COMPONENTS

� PISTON ROD: stainless steel.� HEAD: die cast aluminium, fully machined� PISTON ROD GASKET: polyurethane� GUIDE BUSHING: sintered bronze� BARREL: drawn anodised calibrated aluminium� HALF-PISTON: self-lubricating technopolymer withbuilt-in cushioning olives� PISTON GASKET: Ø 32÷63 polyurethane MAGNET: plastoferrite Static O-rings: NBR� CUSHIONING GASKET: polyurethane� CUSHIONING NEEDLE: OT 58 with needle outmovement safety system even when fully open SCREWS: Tap Tite for assembly

4 1023 5 6 8 7 12111 9

This version of cylinder is used to keep the parts fixed to thepiston rod at an angle and to apply torques within thespecified limits.The piston rod of the Two Flat has two opposing longitudinalsurfaces; it is made of stainless steel.The front cylinder head includes a sintered bronze bush thatmatches the profile of the piston rod and prevents it fromrotating on its own axis. A special polyurethane gasketensures pneumatic seal and prevents the accumulation ofdirt. This technical solution is more reliable and gives a betterpneumatic seal than with square or hexagonal piston rods.The cylinders are made to ISO15552 standards. They areavailable in several versions and with a wide range ofaccessories:• with or without magnet• double acting, single piston rod• double acting, through rod; one piston rod is Two Flat,

the other cylindrical• fixing accessories.

POLYURETHANE

max 10 bar (max 1 MPa - 145 psi)–20 ÷+80 (non-magnetic cyl.)

–20 ÷+70 (magnetic cyl.))Unlubricated air. Lubrication, if used, must be continuous

Ø 32 ; Ø 40 ; Ø 50 ; Ø 63Heads with Tap Tite screws

Ø 32= 300 Ø 40= 400 Ø 50= 500 Ø63= 500� Maximum recommended strokes. Higher values can create operating problems

Double-acting cushioned, Through-rod cushioned, no-stick slip*All versions come complete with magnet. Supplied without magnet on request.

Ø 32= 0.4 Ø 40= 0.4 Ø 50= 0.3 Ø63= 0.3Ø 32= 0.2 Ø 40= 0.4 Ø 50= 1 Ø63= 1

Ø 32= 0.70° Ø 40= 0.75° Ø 50= 0.65° Ø63= 0.65°See GENERAL TECHNICAL DATA PAGE 1.1/05See GENERAL TECHNICAL DATA PAGE 1.1/06

*Using for speeds lower than 0.2m/s, to prevent surging.For no-stick-slip versions use no-lubricated air only

TECHNICAL DATAOperating pressureTemperature range

°CFluidBoreDesignMaximun stroke � mm

VersionsSensor magnetInrush pressureMax torque on piston rod NmMaximum rotation on the rod degreesForces generated at 6 bar thrust/retractionWeights

1.1/90

DIMENSIONS OF STANDARD VERSIONS

1

0

121

120

CH1

B

E

CH

2

H

L +

L +

C 1

CF

M

N

E 1

L +

Q

D 2

GP

A 2

BD

A

A 1

G 1

E H

D 1

Ø.32405063

+ = ADD THE STROKE

A10121416

A1

791414

A2

10101010

B30354045

C26303737

C1

16202525

CH10131717

CH1

6688

DM10x1.25M12x1.25M16x1.5M16x1.5

D1

12162020

D2

15191923

E32.53846.556.5

E1

5555

F22243232

GG1/8G1/4G1/4G3/8

G1

M6M6M8M8

H47536575

L120135143158

L0

94105106121

L1

74817889

L2

146165180195

M991212

N4.54.55.55.5

P6666

Q4466

DIMENSIONS OF THROUGH-ROD VERSION

2

122

1CH

2

0

1

CH

E HC

HF

G 1

L +

L +

L ++

C +

D 2

G

QP

C 1M

N

D1

D

C F

A 2

B

A

A 1

E

H

D 1

+ = ADD THE STROKE++= ADD TWICE THE STROKE

CH2

10131717

1.1/91

1

INTERMEDIATE HINGE - MODEL EN

TL

X MIN

XV+1/2

X+ MAX

TK

TD

UW

TLTM

Code

0950322007095040200709505020070950632007

Ø

32405063

COUNTER-HINGE FOR MODEL EN - MODEL EL

A

H

B

A1 ±0.2

øL

E

C

C±

0.1

D1 D H7

D2

Cod.

W0950322009W0950402009W0950402009W0950632009

Ø

32405063

A

46555565

A1

32363642

B

18212123

C

30363640

C1

15181820

D2

79911

D

12161620

D1

11151518

E

6.58.58.510.5

+ = ADD THE STROKE+ 1/2 = ADD HALF THE STROKE

NOTE: Supplied with 4 securing screws

H

10.5121213

ØL

22282835

Weight [g]

2825828801230

Note: Supplied complete with 4 grub screws, 2 pins

Weight [g]

162278278414

ACCESSORIES: FIXINGS

KEY TO CODES

CYL 1 2 1

120 Double-acting,cuschioned,

non-magnetic121 Double-acting,

cushioned122 Through-rod

0

0 DiameterS Non-

magneticG No stick slip

3 2

32 40 50 63

0 0 5 0

� Ø32 stroke 0÷300 mm

� Ø40stroke 0÷400 mm

� Ø50÷Ø63stroke 0÷500 mm

F

F “Two Flat”piston rod

AISI 303stainless steel

nut

TYPE BORE STROKE

P

P polyurethanegaskets

� Maximum recommended strokes. Higher values can create operating problems

X (min)

63728386.5

XV

7382.59097.5

X (max)

839397108.5

TM

50637590

TL

12161620

TD e 9

12161620

TK

22283235

UW

657595105

1.1/92

KIT FOR FIXING VALVES TO BRACKETS

Code0950322090095040209009505020900950632090

ØØ 32Ø 40Ø 50Ø 63

A5459.571.581.5

B40404040

C29.532.23742

D110110110110

E64.567.27277

D124124124124

E70.573.27883

Applicable valvesMACH 16 Series 70 1/8-1/4 ISO 1 - ISO 2MACH 16 Series 70 1/8-1/4 ISO 1 - ISO 2MACH 16 Series 70 1/8-1/4 ISO 1 - ISO 2MACH 16 Series 70 1/8-1/4 ISO 1 - ISO 2

Code09500020030950002004095000200609500020010950002002

Valve kitMACH 16Series 70 1/8-1/4Series 70 1/2ISO 1ISO 2

Composition2 HEX. SCREWS M3x25 with WASHER2 HEX. SCREWS M4x50 with WASHER2 HEX. SCREWS M5x50 with WASHERADAPTOR + ISO1 BASE SIDE + SCREWS + WASHERS (Fig. B)ADAPTOR + ISO 2 BASE SIDE + SCREWS + WASHERS (Fig. B)

CYLINDER BRACKET - VALVE SERIES KCV

B

A

C

D E

VALVE FIXING BRACKET - CYLINDER (Fig. A)

ISO 1 ISO 2

A B

VALVE ASSEMBLY ON CYLINDER

Weight [g)4820230350

Weight [g)808693101

1.1/93

1

ACCESSORIES: MAGNETIC SENSORS

9.1

11.5

25.534

17

SENSOR BRACKETS

SENSORCodeW0950000201W0950000222W0950000232

N.B.: for tecnical data on sensor, see page 1.1/71

DescriptionSENSOR REED DSM2-C525 HSSENSOR HALL PNP DSM3-N225SENSOR HALL NPN DSM3-M225

Ø 32÷40

13.2

2.7

18.5

M5

5.9

19.2

14

29.5 29.8

14.8 1.8

20.9

14

M5

20.4

1.6

25.9

Ø 50÷63

CodeW0950000711

DescriptionBRACKET ACC. D.32 DST 80

CodeW0950000712

DescriptionBRACKET ACC. D.50 DST 81

ADAPTOR FOR RETRACTABLE SENSOR

DescriptionAdaptor DSS005 for DST/ST brackets

CodeW0950001001

ASSEMBLY DIAGRAM

45

3

2 1

� ISO 15552 cylinder with traditional barrel� Sensor bracket mod. DST (Ø32÷125)� Adaptor� Retractable sensor with insertion from above� Retractable sensor

1.1/94

CYLINDERS SERIES “ISO 15552(EX ISO 6431)” Ø 32-63 mm TYPE “A”RETRACTABLE SENSOR TWO FLAT

JACKET CROSS SECTION

This version of cylinder is used to keep the parts fixed tothe piston rod at an angle and to apply torques within thespecified limits.Type A cylinders have a jacket with grooves for housingretractable sensors.The piston rod of the Two Flat has two opposing longitudinalsurfaces; it is made of stainless steel.The front cylinder head includes a sintered bronze bushthat matches the profile of the piston rod and prevents itfrom rotating on its own axis. A special polyurethane gasketensures pneumatic seal and prevents the accumulation ofdirt. This technical solution is more reliable and gives abetter pneumatic seal than with square or hexagonal pistonrods.The cylinders are made to ISO15552 standards. They areavailable in several versions and with a wide range ofaccessories:• with or without magnet• double acting, single piston rod• double acting, through rod; one piston rod is Two Flat,

the other cylindrical• fixing accessories.

TECHNICAL DATA POLYURETHANE

max 10 bar (max 1 MPa - 145 psi)–20 ÷+80 (non-magnetic cyl.)

–20 ÷+70 (magnetic cyl.))Unlubricated air. Lubrication, if used, must be continuous

Ø 32 ; Ø 40 ; Ø 50 ; Ø 63Heads with Tap Tite screws

Ø 32= 300 Ø 40= 400 Ø 50= 500 Ø63= 500� Maximum recommended strokes. Higher values can create operating problems

Double-acting cushioned, Through-rod cushioned, no-stick slip*All versions come complete with magnet. Supplied without magnet on request.

Ø 32= 0.4 Ø 40= 0.4 Ø 50= 0.3 Ø63= 0.3Ø 32= 0.2 Ø 40= 0.4 Ø 50= 1 Ø63= 1

Ø 32= 0.70° Ø 40= 0.75° Ø 50= 0.65° Ø63= 0.65°See GENERAL TECHNICAL DATA PAGE 1.1/05See GENERAL TECHNICAL DATA PAGE 1.1/06

*For no-stick slip versions, use no-lubricated air only

Operating pressureTemperature range

°CFluidBoreDesignMaximun stroke � mm

VersionsSensor magnetInrush pressureMax torque on piston rod NmMaximum rotation on the rod degreesForces generated at 6 bar thrust/retractionWeights

1

Ø63

Ø32 Ø40

11

1

Ø50

31.9

74

31.9

74

44.5

13.3

44.5

6.6

53 18.4

53

18.4

63.3

23.5

23.5

63.3

� SLOTS FOR RETRACTABLE SENSOR

1.1/95

1DIMENSIONS OF STANDARD VERSIONS

1

0

121

CH1

B

E

CH

2

H

L +

L +

C 1

CF

M

N

E 1

L +

Q

D 2

GP

A 2

BD

A

A 1

G 1

E H

D 1

Ø32405063

+ = ADD THE STROKE

A10121416

A1

791414

A2

10101010

B30354045

C26303737

C1

16202525

CH10131717

CH1

6688

DM10x1.25M12x1.25M16x1.5M16x1.5

D1

12162020

D2

15191923

E32.53846.556.5

E1

5555

F22243232

GG1/8G1/4G1/4G3/8

G1

M6M6M8M8

H47536575

L120135143158

L0

94105106121

L1

74817889

L2

146165180195

M991212

N4.54.55.55.5

P6666

Q4466

DIMENSIONS OF THROUGH-ROD VERSION

2

122

1CH

2

0

1

CH

E HC

HF

G 1

L +

L ++

C +

D 2

G

QP

C 1M

N

D1

D

C F

A 2

B

A

A 1

E

H

D 1

L +

+ = ADD THE STROKE++= ADD TWICE THE STROKE

CH2

10131717

1.1/96

F “Two Flat”piston rod

AISI 303stainless steel

nut

P polyurethanegaskets

KEY TO CODES

CYL 1 2 1

121 Double-acting,cushioned

122 Through-rod

A StandardB No stick slipC Non-

magnetic

TYPE DIAMETER STROKE

3 2

32 40 50 63

0 0 5 0



� Ø50÷Ø63 stroke 0÷500 mm

F PA

� Maximum recommended strokes. Higher values can create operating problems

ACCESSORIES: FIXINGS

INTERMEDIATE HINGE - MODEL EN

UW

X+ MAX

TMTL

TL

TK TD

X MIN

XV+1/2

Code

0950322107095040210709505021070950632107

Ø

32405063

X (min)

63728386.5

XV

7382.59097.5

X (max)

839397108.5

TM

50637590

TL

12161620

COUNTER-HINGE FOR MODEL EN - MODEL EL

A

H

B

A1 ±0.2

øL

E

C

C±

0.1

D1 D H7

D2

Code

W0950322009W0950402009W0950402009W0950632009

Ø

32405063

A

46555565

TD e 9

12161620

TK

22282836

UW

657595105

A1

32363642

B

18212123

C

30363640

C1

15181820

D2

79911

D

12161620

D1

11151518

E

6.58.58.510.5

+ = ADD THE STROKE+ 1/2 = ADD HALF THE STROKE

Note: Supplied with 4 securing screws

H

10.5121213

ØL

22282835

Weight [g]

170360580950

Note: Supplied complete with 4 grub screws, 2 pins

Weight [g]

162278278414

1.1/97

1VALVE ASSEMBLY ON CYLINDER

With this type of cylinder, the valves (D) canbe mounted directly using the retractingsensor slot, without requiring the use ofintermediate brackets.This can be done using the special plates(A), which come with both the M3 and M4threads, and screws (B) of the size, typeand quantity shown in the table below.For ISO 1 and ISO 2 valves, the kit onwhich the valve is to be mounted (codesshown in the tables) will be fitted to thecylinder using the special plates (A) andthe screws (B) listed in the table.

Type of valveto mount (D)

MACH 11SERIE 70 1/8SERIE 70 1/4SERIE 70 1/2ISO 1ISO 2

M3 fixingplate (A)

code 0950003002n° 2

–––––

M4 fixingplate (A)

code 0950003001–

n° 2n° 2n° 2n° 2n° 2

Screw (B)for connection to cylinder

(one per plate)M3x16 UNI 5931 (DIN 912)M4x25 UNI 5931 (DIN 912)M4x30 UNI 5931 (DIN 912)M4x45 UNI 5931 (DIN 912)M4x8 UNI 7688 (DIN 965A)M4x8 UNI 7688 (DIN 965A)

Washer (B)(one per screw)

A3.2 UNI 1751 (DIN 127A)–

A4.3 UNI 1751 (DIN 127A)A4.3 UNI 1751 (DIN 127A)

––

Valveassembly

kit––––

09500020010950002002

ABD

NOTE

1.1/98

ACCESSORIES: MAGNETIC SENSORS

RETRACTABLE SENSOR WITH INSERTIONFROM ABOVE Description

HALL N.O. SENSOR, VERTICAL INSERTION 2.5mHALL N.O. SENSOR, VERTICAL INSERTION 300 mm M8REED N.O. SENSOR, VERTICAL INSERTION 2.5mREED N.O. SENSOR, VERTICAL INSERTION 300 mm M8HALL N.O. SENSOR, VERTICAL INSERTION 2m ATEX

Code

W0952025390W0952029394W0952022180W0952028184W0952125556

This type of sensor can be inserted in the slot of the sensor from above. This means thecylinder heads do not require a through opening.

WIRING DIAGRAM TECHNICAL DATA

Type of contactSwitchSupply voltage (Ub) VPower WVoltage variationVoltage drop VInput current mAOutput current mASwitching frequency HzShort-circuit protectionOver-voltage suppressionPolarity inversion protectionEMCLED displayMagnetic sensitivityRepeatabilityDegree of protection (EN 60529)Vibration and shock resistanceTemperature range °CSensor capsule material2.5m/2m connecting cableConnecting cable with M8x1Wire NO.

Reed Effetto Hall Effetto HallN.O. N.O. N.O.

- PNP PNP10 ÷ 30 AC/DC 10 ÷ 30 DC 18 ÷ 30 DC3 (peak valve=6) 3 ≤ 1.7

- ≤ 10% di Ub ≤ 10% di Ub- ≤ 2 ≤ 2.2- ≤ 10 ≤ 10

≤ 100 ≤ 100 ≤ 70≤ 400 ≤ 5000 1000

- Yes Yes- Yes Yes- Yes Yes

EN 60 947-5-2 EN 60 947-5-2 EN 60 947-5-2Yellow Yellow Yellow

2,8 mT ±25% 2,8 mT ±25% 2.6≤ 0,1 mT ≤ 0,1 mT ≤ 0,1 (Ub and ta fixed)

IP 67 IP 67 IP 68, IP 69K30 g, 11 ms, 10÷55 Hz, 1mm 30 g, 11 ms, 10÷55 Hz, 1mm 30 g, 11 ms, 10÷55 Hz, 1mm -25 ÷+75 -25 ÷ +75 -20 ÷ +45

PA66 + PA6I/6T PA66 + PA6I/6T PAPVC; 2 x 0,12 mm2 PVC; 3 x 0,14 mm2 PVC; 3 x 0,12 mm2

Polyurethane; 2 x 0,14 mm2 Polyurethane; 3 x 0,14 mm2 -2 3 3

ATEX

5.8 500

4.9

STRIP

DescriptionSLOT STRIP 500 mm

CodeW0950000160

Note: The code corresponds to 1 piece.

KIT FOR CYLINDER ASSEMBLYWITH SENSOR SLOTS Description

ACC. M4 T-SLOTTED FIXING PLATEACC. M3 T-SLOTTED FIXING PLATE

Code

09500030010950003002

Note: Individually packed

Weight [g]

11

black

HALL EFFECT+

+

brown

blue

PNP

blue

black

-

blue

brown

brown

3

4

1

REED EFFECT+

+-

brown

3blue 4

1

M8

M8

1.1/99

1

ACCESSORIES ISO 15552 STD AND TYPE “A”RETRACTABLE SENSOR TWO-FLAT: FIXINGS

2

1

AH

AU

AO

øAB

AT

UH

TR

H +

H +

Code

W0950322001W0950402001W0950502001W0950632001

Ø

32405063

Ø AB

7999

AH

32364550

AO

35434747

AT

4446

AU

24283232

TR

32364550

UH

45526575

H1

144163175190

H2

142161170185

Weight [g]

76100162266

Note: Individually packed with 2 screws.

LEGS - MODEL A

+= ADD THE STROKE

R

3

H9

E

B

D

S

H +

øG

Code

W0950322003W0950402003W0950502003W0950632003

Ø

32405063

B

45526070

D

26283240

E

22252732

Ø G

10121216

H3

142160170190

R

11131317

S

10101212

øG H

9

Weight [g]

116160252394

Note: Supplied with 4 screws, 4 washers, 2 snap-rings, 1 pin.

FEMALE HINGE - MODEL B

+= ADD THE STROKE

FH

9

3

E

øG

H

D

H +

Code

W0950322004W0950402004W0950502004W0950632004

Ø

32405063

D

26283240

E

22252732

F

11131317

Ø G

10121216

H

10101212

H3

142160170190

Weight [g]

94124220316

Note: Supplied with 4 screws, 4 washers

MALE HINGE - MODEL BA

+= ADD THE STROKE

F

3

N

M

E

H

H +

Code

W0950322006W0950402006W0950502006W0950632006

Ø

32405063

E

22252732

F

16191924

H

10101212

H3

142160170190

M

10121216

N

14161621

Weight [g]

106142236336


ARTICULATED MALE HINGE - MODEL BAS

+= ADD THE STROKE

1.1/100

I

LF

C

A

E

G

N

B

M

H

D

Code

W0950322008W0950402008W0950502008W0950632008

Ø

32405063

A

26283240

B

19262633

C

79911

D

10121216

E

25323240

F

20323250

G

32454563

H

37545475

I

41525263

L

18252532

M

8101012

N

10121215

Weight [g]

96216212440


CETOP COUNTER-HINGE FOR MODEL BMODEL GL

J

B G

CD

M

N

C

D

E

L

Code

W0950322108W0950402108W0950502108W0950632108

Ø

32405063

B

25.527.531.539.5

C

32.53846.556.5

D

45526575

E

7799

G

32364550

J

11131317

L

10101212

M

10121216

N

10121215

Weight [g]

106138252350


ISO COUNTER-HINGE FOR MODEL BMODEL GS

øD

A1

B

B1

A

W S

Code

W0950322002W0950402002W0950502002W0950632002

Ø

32405063

A1

647290100

A

8090110120

B

50556575

S

10101212

B1

32364550

ØD4

7999

W

16202525

Weight [g]

246290522670

Note: Supplied with 4 screws.

FRONT FLANGE - MODEL C

A

B1

B L+

A1

øD

S

Code

W0950322002W0950402002W0950502002W0950632002

Ø

32405063

A1

647290100

A

8090110120

B

50556575

S

10101212

B1

32364550

ØD4

7999

L+corsa

130145155170

Weight [g]

246290522670

Note: Supplied with 4 screws.

+= ADD THE STROKE

REAR FLANGE - MODEL C

1.1/101

1

H

F

CH

Code

095032020009504002000950500200

Ø

324050/63

F

M10x1.25M12x1.25M16x1.5

H

678

CH

171924

Weight [g]

61220

Note: Individually packed.

NUT FOR PISTON RODS - MODEL S

B12

øM

F

L

B

A

C

DN

Code

W0950322020W0950402020W0950502020W0950502020

H7

CH

-0.1

2+

0

B1

F

L

D

C

A

øM

B

øG øG1

5°

5°

SW4SW5

SW3

SW1

SW2B

D

A A øF

C

øE

Code

W0950322030W0950402030W0950502030W0950502030

Ø

32405063

A

M10x1.25M12x1.25M16x1.5M16x1.5

Ø

32405063

Ø M

10121616

C

20243232

B

10121616

A

20243232

L

52628383

F

40486464

B

20243232

C

20203232

D

7175103103

SW1

12122020

SW2

30304141

ØF

22223232

D

M10x1.25M12x1.25M16x1.5M16x1.5

Code

W0950322025W0950402025W0950502025W0950502025

Ø

32405063

Ø M

10121616

C

15172222

B1

10.5121515

B

14162121

A

28324242

D

M10x1.25M12x1.25M16x1.5M16x1.5

F

43506464

Ø G

1517.52222

CH

17192222

SW3

30304141

SW4

19193030

SW5

17192424

L

57668585

N

26324040

Ø G1

19192222

Weight [g]

92148340340

Weight [g]

78116226226

Weight [g]

216220620620

ØE

4444

FORK MODEL GK-M

ARTICULATED JOINT - MODEL GA-M

ARTICULATED JOINT - MODEL GA-K

Note: Individually packed.



1.1/102

CYLINDERS ISO 15552 STD AND TYPE “A”RETRACTABLE SENSOR TWO-FLAT: SPARES

1

9

42

16

3

1817 19

51115 1213 10 7 8614

TypeComplete set of polyurethane gasketsComplete polyurethane front head kitComplete polyurethane rear head kitComplete polyurethane piston kitComplete polyurethane head A+P+piston kitMagnet

Parts2-4-5-6-9-101-2-3-4-5-6-7-14-17-184-5-6-7-8-14-17-189-10-16-191-2-3-4-5-6-7-8-9-10-14-16-17-1812

BoreØ 32÷63Ø 32÷63Ø 32÷63Ø 32÷63Ø 32÷63Ø 32÷63

Code009 . . . 0101F009 . . . 0110F009 . . . 0111009 . . . 0604009 . . . 0704F009 . . . 0800

cylinder series iso 15552 (ex iso 6431), Ø 32-63 mm two …

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