cz models 150-400 - swimming pool · pdf file40 czxcpa1150 control panel assembly - 150 ... cz...

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Parts Diagram

CZ Models 150-400HEATER REPLACEMENT PARTS

158 HAYWARD

Hea

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Ref. PartNo. Number Description

1 DHO-Vent2 DHI-Vent3 HWS-Vent4 CZXPST1931 Pin Stripe Tape - 150 - 3004 CZXPST1932 Pin Stripe Tape - 4005 CZXJKT1150 Jacket Top Assembly - 1505 CZXJKT1200 Jacket Top Assembly - 2005 CZXJKT1250 Jacket Top Assembly - 2505 CZXJKT1300 Jacket Top Assembly - 3005 CZXJKT1400 Jacket Top Assembly - 4006 CHXFCA1150 Flue Collector Assembly - 1506 CHXFCA1200 Flue Collector Assembly - 2006 CHXFCA1250 Flue Collector Assembly - 2506 CHXFCA1300 Flue Collector Assembly - 3006 CHXFCA1400 Flue Collector Assembly - 4007 CHXINF1930 Flue Sealing Material8 CZXRHD1930 Rear Header Ass’y w/o Gasket9 CHXGKT1930 Header Gasket (Set of 2)10 CHXBFL1150 V-Baffles - 15010 CHXBFL1200 V-Baffles - 20010 CHXBFL1250 V-Baffles - 25010 CHXBFL1300 V-Baffles - 30010 CHXBFL1400 V-Baffles - 40011 CHXHEX1150 Heat Exchanger Only - 15011 CHXHEX1200 Heat Exchanger Only - 20011 CHXHEX1250 Heat Exchanger Only - 25011 CHXHEX1300 Heat Exchanger Only - 30011 CHXHEX1400 Heat Exchanger Only - 40012 CHXBLT1938 Header Bolts (8 Pcs)13 CHXPLG1930 3⁄4" Drain Plug14 CHXDRV1930 Drain Valve15 CZXBYP1930 One Piece By-Pass 150-40016 CZXHLI1930 Immersion Hi-Limit (2 Pcs.)17 CHXPSA1930 Pressure Switch Adapter18 CHXTBW1930 Thermostat Bulb Well19 CZXFHD1930 Front Header Only13-22 CZXFHA1930 Front Header Assembly20 CZXFCG1930 Flange Compression Gasket (2)21 CZXFLG1930 Flange (Set ot 2)22 CHXBLT1934 Flange Bolts (4 Pcs.)8-22 CZXHXA1150 Heat Exchanger Ass’y - 1508-22 CZXHXA1200 Heat Exchanger Ass’y - 2008-22 CZXHXA1250 Heat Exchanger Ass’y - 2508-22 CZXHXA1300 Heat Exchanger Ass’y - 3008-22 CZXHXA1400 Heat Exchanger Ass’y - 40023 CZXLAC1930 Left Access Cover24 CHXTST1930 Thermostat w/o Knob25 CHXTSK1930 Thermostat Knob26 CHXTDL1930 Thermostat Lock Dial27 CHXTSW1930 “On/Off” Switch28 CHXPST1930 Pressure Switch Tube29 CHXPRS1930 Pressure Switch30 CHXFTF1150 FireTileTM Front - 150 (1)30 CHXFTF1200 FireTileTM Front - 200 (1)30 CHXFTF1250 FireTileTM Front - 250 (1)30 CHXFTF1300 FireTileTM Front - 300 (1)30 CHXFTF1400 FireTileTM Front - 400 (1)31 CHXFTS1930 FireTileTM Side - AII (1)32 CHXFTB1150 FireTileTM Back - 150 (1)32 CHXFTB1200 FireTileTM Back - 200 (1)32 CHXFTB1250 FireTileTM Back - 250 (1)32 CHXFTB1300 FireTileTM Back - 300 (1)32 CHXFTB1400 FireTileTM Back - 400 (1)33 CZXJKL1930 Jacket Left Side - AII34 CZXJKB1150 Jacket Back - 15034 CZXJKB1200 Jacket Back - 20034 CZXJKB1250 Jacket Back - 25034 CZXJKB1300 Jacket Back - 30034 CZXJKB1400 Jacket Back - 40035 CZXJKR1930 Jacket Right Side - AII36 CZXJBM1150 Jacket Bottom - 15036 CZXJBM1200 Jacket Bottom - 20036 CZXJBM1250 Jacket Bottom - 25036 CZXJBM1300 Jacket Bottom - 30036 CZXJBM1400 Jacket Bottom - 40037 CZXJKF1150 Jacket Front - 150

Ref. PartNo. Number Description

37 CZXJKF1200 Jacket Front - 20037 CZXJKF1250 Jacket Front - 25037 CZXJKF1300 Jacket Front - 30037 CZXJKF1400 Jacket Front - 40038 CZXRAC1930 Right Access Cover (2 Pcs.)39 CHXGLC1930 Hole Cover40 CZXCPA1150 Control Panel Assembly - 15040 CZXCPA1200 Control Panel Assembly - 20040 CZXCPA1250 Control Panel Assembly - 25040 CZXCPA1300 Control Panel Assembly - 30040 CZXCPA1400 Control Panel Assembly - 40041 CHXFLG1150 Flame Guard - 15041 CHXFLG1200 Flame Guard - 20041 CHXFLG1250 Flame Guard - 25041 CHXFLG1300 Flame Guard - 30041 CHXFLG1400 Flame Guard - 40042 CHXTLS1930 Temperature Limiter Switch43 CHXBNR1930 Main Burner44 CHXVAL1931 Gas Val. Nat. MV CZ150 thru 30044 CHXVAL1935 Gas Valve Nat. MV CZ400 44 CHXVAL1932 Gas Valve Propane All Models45 CHXPBR1931 Pilot w/Orifice-Natural Millivolt45 CHXPBR1932 Pilot w/Orifice-Propane Millivolt46 CHXPTB1930 Pilot Tube w/Fittings47 CHXGEN1930 Pilot Generator48 CHXMAN1150 Gas Manifold - 15048 CHXMAN1200 Gas Manifold - 20048 CHXMAN1250 Gas Manifold - 25048 CHXMAN1300 Gas Manifold - 30048 CHXMAN1400 Gas Manifold - 40049 CHXBON1930 Main Burner Orifice - Natural49 CHXBOP1930 Main Burner Orifice - Propane50 CHXBTF1150 Burner Tray Frame - 15050 CHXBTF1200 Burner Tray Frame - 20050 CHXBTF1250 Burner Tray Frame - 25050 CHXBTF1300 Burner Tray Frame - 30050 CHXBTF1400 Burner Tray Frame - 40051 CHXMSI1930 Manual Spark Ignition Clicklite43-51 CHXBDA1151 MV Bnr. Dwr. Ass’y - 150 Nat.43-51 CHXBDA1201 MV Bnr. Dwr. Ass’y - 200 Nat.43-51 CHXBDA1251 MV Bnr. Dwr. Ass’y - 250 Nat.43-51 CHXBDA1301 MV Bnr. Dwr. Ass’y - 300 Nat.43-51 CHXBDA1401 MV Bnr. Dwr. Ass’y - 400 Nat.43-51 CHXBDA1152 MV Bnr. Dwr. Ass’y - 150 Prop.43-51 CHXBDA1202 MV Bnr. Dwr. Ass’y - 200 Prop.43-51 CHXBDA1252 MV Bnr. Dwr. Ass’y - 250 Prop.43-51 CHXBDA1302 MV Bnr. Dwr. Ass’y - 300 Prop.43-51 CHXBDA1402 MV Bnr. Dwr. Ass’y - 400 Prop.52 CHXDSW1930 Knurled Head Door Screw53 CZXJKD1150 Jacket Door - 15053 CZXJKD1200 Jacket Door - 20053 CZXJKD1250 Jacket Door - 25053 CZXJKD1300 Jacket Door - 30053 CZXJKD1400 Jacket Door - 40054 CHXCVP1930 Clearview Pilot Port55 CHXLIS1930 Lighting Instructions56 CZXWID1930 Wiring Diagram Single T’stat MV56 CZXWID1931 Wiring Diagram Dual T’stat MV56 CZXWID1933 Wiring Diagram Single T’stat IID56 CZXWID1934 Wiring Diagram Dual T’stat IID

CZXDAP1930 Data PlateCZXDTK1150 Dual Thermostat Kit - 150CZXDTK1200 Dual Thermostat Kit - 200CZXDTK1250 Dual Thermostat Kit - 250CZXDTK1300 Dual Thermostat Kit - 300CZXDTK1400 Dual Thermostat Kit - 400CHXTSW1931 3-Way Toggle SwitchCHXRLV1930 Relief Valve

ELECTRONIC IGNITION58 CHXTRF1930 Dual Voltage Transformer59 CHXMMB1930 Module Mounting Bracket60 CHXMOD1931 Ignition Module - Natural60 CHXMOD1932 Ignition Module - Propane61 CHXVAL1933 IID Gas Val.-Nat. CZ150 thru 25061 CHXVAL1936 IID Gas Val.-Nat. CZ300 & 40061 CHXVAL1934 IID Gas Valve-Prop. All Models

Ref. PartNo. Number Description

62 CHXPBR1933 IID Pilot Assembly - Natural62 CHXPBR1934 IID Pilot Assembly - Propane

Ass’y CHXBDA1153 IID Burner Ass’y - 150 NaturalIncl. CHXBDA1203 IID Burner Ass’y - 200 Natural43 CHXBDA1253 IID Burner Ass’y - 250 Natural46 CHXBDA1303 IID Burner Ass’y - 300 Natural48 CHXBDA1403 IID Burner Ass’y - 400 Natural49 CHXBDA1154 IID Burner Ass’y - 150 Propane50 CHXBDA1204 IID Burner Ass’y - 200 Propane61 CHXBDA1254 IID Burner Ass’y - 250 Propane62 CHXBDA1304 IID Burner Ass’y - 300 Propane

CHXBDA1404 IID Burner Ass’y - 400 Propane

† Replaced upon return of damaged plate.

Note: IID Refers to Electronic Ignition System.

Parts Listing

†57

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ters

CZ Models 150-400HEATER REPLACEMENT PARTS

159HAYWARD

Parts Diagram

CPS-CPSE Models 520-1820HEATER REPLACEMENT PARTS

160 HAYWARD

Hea

ters

Ref. PartNo. Number Description

1 HT-Vent2 CZXPST6404 Pin Stripe Tape - 520 - 13202 CZXPST6405 Pin Stripe Tape - 18203 PV-Vent4 VC-Vent5 CZXJKT1029 Jacket Top Assembly - 5205 CZXJKT1030 Jacket Top Assembly - 7205 CZXJKT1031 Jacket Top Assembly - 9205 CZXJKT1032 Jacket Top Assembly-11205 CZXJKT1033 Jacket Top Assembly -13205 CZXJKT1034 Jacket Top Assembly -18206 CZXFCA3372 Flue Collector Assembly - 5206 CZXFCA3373 Flue Collector Assembly - 7206 CZXFCA3374 Flue Collector Assembly - 9206 CZXFCA3375 Flue Collector Assembly - 11206 CZXFCA3376 Flue Collector Assembly - 13206 CZXFCA3377 Flue Collector Assembly - 18207 CZXINS0001 Inswool Insulation - 100”8 CZXPLG1930 3⁄4" Drain Plug9 CZXBLT6603 Header Bolts (6 Pcs)10 CZXDRV6802 3⁄4" Drain Valve8-10-11 CZXBKT7069 Rear Bucket Assy w/o Gasket12 CZXGKT7401 Bucket Gasket (Set ot 2)13 CZXBFL3007 “V” Baffles - 52013 CZXBFL3008 “V” Baffles - 72013 CZXBFL3009 “V” Baffles - 92013 CZXBFL3010 “V” Baffles - 112013 CZXBFL3011 “V” Baffles - 132013 CZXBFL3012 “V” Baffles - 182014 CZXHEX7106 Heat Exchanger Only - 52014 CZXHEX7107 Heat Exchanger Only - 72014 CZXHEX7108 Heat Exchanger Only - 92014 CZXHEX7109 Heat Exchanger Only - 112014 CZXHEX7110 Heat Exchanger Only - 132014 CZXHEX7111 Heat Exchanger Only - 182015 CZXBYP6812 One Piece By-Pass16 CZXHLI9402 Immersion Hi-Limit (Single Unit)17 CHXPSA1930 Pressure Switch Adapter18 CHXTBW1930 Thermostat Bulb Well19 CZXBKT7027 Front Bucket Only15-22 CZXBKT7068 Front Bucket Assembly20 CZXGKT7406 Flange Compression Gasket (2)21 CZXBKT7003 Flange (Set of 2)22 CZXBLT6604 Flange Bolts (4 Pcs)8-22 CZXHEX7150 Heat Exchanger Assy. - 5208-22 CZXHEX7151 Heat Exchanger Assy. - 7208-22 CZXHEX7152 Heat Exchanger Assy. - 9208-22 CZXHEX7153 Heat Exchanger Assy. - 11208-22 CZXHEX7154 Heat Exchanger Assy. - 13208-22 CZXHEX7155 Heat Exchanger Assy. - 182023 CZXJKT5202 Left Access Cover24 CZXTST1907 Thermostat w/o Knob25 CZXTSK2003 Thermostat Knob26 CZXTSW1904 “On-Off” Switch27 CZXPST1200 Pressure Switch Tube28 CHXPRS1930 Pressure Switch29 CZXPSC6402 Pressure Switch Clamp30 CZXINS0019 Insulation Blanket31 CZXINS0005 FireTileTM Front/Rear - 520 (1)31 CZXINS0006 FireTileTM Front/Rear - 720 (1)31 CZXINS0007 FireTileTM Front/Rear - 920 (1)31 CZXINS0008 FireTileTM Front/Rear - 1120 (1)31 CZXINS0009 FireTileTM Front/Rear - 1320 (1)31 CZXINS0010 FireTileTM Front/Rear - 1820 (1)32 CZXINS0011 FireTileTM Side - AII (1)33 CZXJKL0700 Jacket Left Side - AII34 CZXJKB5702 Jacket Back - 52034 CZXJKB5703 Jacket Back - 72034 CZXJKB5704 Jacket Back - 92034 CZXJKB5705 Jacket Back - 112034 CZXJKB5706 Jacket Back - 132034 CZXJKB5707 Jacket Back - 182035 CZXJKR0600 Jacket Right Side - AII36 CZXJBA1706 Jacket Bottom - 52036 CZXJBA1707 Jacket Bottom - 72036 CZXJBA1708 Jacket Bottom - 920

Ref. PartNo. Number Description

36 CZXJBA1709 Jacket Bottom - 112036 CZXJBA1710 Jacket Bottom - 132036 CZXJBA1711 Jacket Bottom - 182037 CZXJKF2518 Jacket Front - 52037 CZXJKF2517 Jacket Front - 72037 CZXJKF2516 Jacket Front - 92037 CZXJKF2515 Jacket Front - 112037 CZXJKF2514 Jacket Front - 132037 CZXJKF2513 Jacket Front - 182038 CZXBFL3804 Wind Baffle - 182039 CZXJKT5201 Right Access Cover40 CHXGLC1930 Hole Cover41 CZXCPA2808 Control Panel Assembly42 CZXTDL0102 Thermostat Lock Dial

CZXDAP9102 Data Plate44 CZXJCB0706 Control Box Cover - 520 - 92044 CZXJCB0707 Control Box Cover - 1120-182045 CZXFLG0906 Flame Guard - 52045 CZXFLG0905 Flame Guard - 72045 CZXFLG0904 Flame Guard - 92045 CZXFLG0903 Flame Guard - 112045 CZXFLG0901 Flame Guard - 182046 CZXBNR2314 Main Burner w/Pilot Bracket47 CZXBNR2315 Main Burner48a CHXVAL1931 Gas Valve Natural48 CHXVAL1932 Gas Valve Propane49 CZXPBR0806 Pilot w/Orifice-Natural49 CZXPBR0807 Pilot w/Orifice-Propane50 CZXPTB0900 Pilot Tube w/Fittings51 CHXGEN1930 Pilot Generators52 CZXMAN0406 Gas Manifold - 52052 CZXMAN0407 Gas Manifold - 72052 CZXMAN0408 Gas Manifold - 92052 CZXMAN0409 Gas Manifold - 112052 CZXMAN0410 Gas Manifold - 132052 CZXMAN0411 Gas Manifold - 182053 CZXORF0605 Main Burner Orifice-Natural53 CZXORF0606 Main Burner Orifice-Propane54 CZXBNR4020 Burner Tray Frame - 52054 CZXBNR4021 Burner Tray Frame - 72054 CZXBNR4023 Burner Tray Frame - 112054 CZXBNR4024 Burner Tray Frame - 132054 CZXBNR4025 Burner Tray Frame - 182055 CZXETD0834 Electrode w/Wire56 CHXMSI1930 Manual Spark Ignition Clicklite46-56 CZXBDA4126 Burner Dwr. Assy. - 520 Nat.46-56 CZXBDA4128 Burner Dwr. Assy. - 920 Nat.46-56 CZXBDA4129 Burner Dwr. Assy. - 1120 Nat.46-56 CZXBDA4130 Burner Dwr. Assy. - 1320 Nat.46-56 CZXBDA4131 Burner Dwr. Assy. - 1820 Nat.46-56 CZXBDA4132 Burner Dwr. Assy. - 520 Prop.46-56 CZXBDA4133 Burner Dwr. Assy. - 720 Prop.46-56 CZXBDA4134 Burner Dwr. Assy. - 920 Prop.46-56 CZXBDA4135 Burner Dwr. Assy. - 1120 Prop.46-56 CZXBDA4136 Burner Dwr. Assy. - 1320 Prop.46-56 CZXBDA4137 Burner Dwr. Assy. - 1820 Prop.57 CHXDSW1930 Knurled Head Door Screw58 CZXJKD5755 Jacket Door CPS - 52058 CZXJKD5756 Jacket Door CPS - 72058 CZXJKD5757 Jacket Door CPS - 92058 CZXJKD5758 Jacket Door CPS - 112058 CZXJKD5759 Jacket Door CPS - 132058 CZXJKD5760 Jacket Door CPS - 182058 CZXJKD5731 Jacket Door CPSE - 52058 CZXJKD5732 Jacket Door CPSE - 72058 CZXJKD5733 Jacket Door CPSE - 92058 CZXJKD5734 Jacket Door CPSE - 112058 CZXJKD5735 Jacket Door CPSE - 132058 CZXJKD5736 Jacket Door CPSE - 182059 CZXLBL9100 Lighting Instructions60 CZXWID7303 Wiring Diagram

CPS WIRES NOT SHOWN:CZXWIR6505 High Limit Jumper Wire (V)CZXWIR6606 High Limit Lead Wire (BL)CZXWIR6004 High Limit Lead Wire (R)CZXWIR6501 “On-Off” Switch Wire (GY)

Ref. PartNo. Number Description

CZXWIR6503 “On-Off” to Pres. Sw. Wire (BR)CZXWIR6500 Thermostat Wire to TH (BK)CZXWIR9100 TH to TST Harness (Y) (BK)CZXWHA6003 Wire Harness Kit

CPSE IGNITION PARTS61 CZXJBX3205 Junction Box Assembly62 CZXTRF4013 Dual Voltage Transformer63 CZXMMB4604 Module Mounting Bracket-Nat.63 CZXMMB4508 Module Mounting Bracket-Prop.64 CHXMOD1931 Ignition Module-Natural64 CHXMOD1932 Ignition Module-Propane65 CZXVAL4008 IID Gas Valve-Natural65 CZXVAL4012 IID Gas Valve-Propane66 CZXPBR0816 IID Pilot Assembly-Natural66 CZXPBR0713 IID Pilot Assembly-Propane67 CZXFLS0823 Flame Sensor68 CZXBNR3994 IID Burner Tray Frame - 52068 CZXBNR3995 IID Burner Tray Frame - 72068 CZXBNR3996 IID Burner Tray Frame - 92068 CZXBNR3997 IID Burner Tray Frame - 112068 CZXBNR3998 IID Burner Tray Frame - 132068 CZXBNR3999 IID Burner Tray Frame - 1820

CZXBDA4138 IID Burner Assy. - 520 NaturalCZXBDA4139 IID Burner Assy. - 720 NaturalCZXBDA4140 IID Burner Assy. - 920 NaturalCZXBDA4141 IlD Burner Assy. - 1120 NaturalCZXBDA4142 IID Burner Assy. - 1320 NaturalCZXBDA4143 IID Burner Assy. - 1820 NaturalCZXBDA4144 IID Burner Assy. - 520 PropaneCZXBDA4145 IID Burner Assy. - 720 PropaneCZXBDA4146 IID Burner Assy. - 920 PropaneCZXBDA4147 IID Burner Assy. - 1120 PropaneCZXBDA4148 IID Burner Assy. - 1320 PropaneCZXBDA4149 IID Burner Assy. - 1820 Propane

CPSE WIRES NOT SHOWN:CZXWIR6000 Trans Wire to TR (BR)CZXWIR6001 Trans Wire to Pressure Sw.(W)CZXWIR6004 High Limit Wire(R)CZXWIR6605 High Limit Jumper (V)CZXWIR6005 High Limit Jumper (B)CZXWIR6501 “On-Off” Switch Wire (GY)CZXWIR6500 Thermostat Wire to TH (BK)CZXWIR4502 Gas Valve to PV (BL)CZXWIR6506 Sensor Wire to Sensor(W)CZXWIR6504 Gas Valve TH to MV (O)CZXWIR7100 Ground Wire Natural Only (G)CZXWHA6002 Wire Harness Kit

★ CZXCNK5922 Conversion Kit Prop. to Nat.★ CZXCNK5923 Conversion Kit Nat. to Prop.

CZXDTK1909 Dual Thermostat KitCZXLBL6001 Dual Thermostat Label OnlyCZXTSW1906 3-Way Toggle SwitchCHXRLV1930 Relief Valve

★ Not for CPSE (Electronic Ignition) Models.

† Replaced upon return of damaged plate.

Note: IID Refers to Electronic Ignition System.

Parts Listing

†43

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CPS-CPSE Models 520-1820HEATER REPLACEMENT PARTS

161HAYWARD

2

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20

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57

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1918

15

16

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ElectronicIgnition Only

(REMOVE TO INSTALL RELIEF VALVE)

34

64

Parts Diagram

PSG II Models 110-355HEATER REPLACEMENT PARTS

162 HAYWARD

Hea

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Parts Listing

†29

Ref. PartNo. Number Description

1 PV Vent2 CZXJKT1006 Jacket Top Assembly - 1102 CZXJKT1007 Jacket Top Assembly - 1502 CZXJKT1008 Jacket Top Assembly - 1802 CZXJKT1009 Jacket Top Assembly - 2152 CZXJKT1010 Jacket Top Assembly - 2552 CZXJKT1011 Jacket Top Assembly - 3553 HTV II Vent (See Heater Prices)4 CZXPST6402 Pin Stripe Tape (2 Pcs. 55") - All 5 CZXFCA3330 Flue Collector Assembly - 1105 CZXFCA3331 Flue Collector Assembly - 1505 CZXFCA3332 Flue Collector Assembly - 1805 CZXFCA3333 Flue Collector Assembly - 2155 CZXFCA3334 Flue Collector Assembly - 2555 CZXFCA3335 Flue Collector Assembly - 3556 CZXINS0001 Kaowool Insulation 84"7 CHXPLG1930 3⁄4" Brass Drain Plug8 CZXBLT6603 Header Bolts (6 Pcs.)9 CZXDRV6802 Drain Valve 3⁄4"7-9-10 CZXBKT7051 Rear Bucket Assembly

(Excluding Gasket)11 CZXGKT7401 Bucket Gasket Set of 212 CZXBFL3007 “V” Baffles 110 (6 Pcs.)12 CZXBFL3008 “V” Baffles 150 (6 Pcs.)12 CZXBFL3009 “V” Baffles 180 (6 Pcs.)12 CZXBFL3010 “V” Baffles 215 (6 Pcs.)12 CZXBFL3011 “V” Baffles 255 (6 Pcs.)12 CZXBFL3012 “V” Baffles 355 (6 Pcs.)13 CZXHEX7106 Heat Exchanger Only - 11013 CZXHEX7107 Heat Exchanger Only - 15013 CZXHEX7108 Heat Exchanger Only - 18013 CZXHEX7109 Heat Exchanger Only - 21513 CZXHEX7110 Heat Exchanger Only - 25513 CZXHEX7111 Heat Exchanger Only - 35514 CZXBYP6812 One Piece By-Pass15 CHXPSA1930 Pressure Switch Adapter16 CHXTBW1930 Thermostat Bulb Well17 CZXGKT7406 Flange Compress Gkt. Set of 219 CZXBKT7003 Flanges Set of 219 CZXBLT6604 Flange Bolts (4 Pcs.)20 CZXBKT7048 Front Bucket Only21 CZXHLI9402 Immersion Hi Limit (Single Unit)14-22 CZXBKT7050 Front Bucket Assembly22 CZXWIR6605 Hi Limit Jumper Wire23 CZXWIR6606 Hi Limit Lead Wire7-22 CZXHEX7112 Heat Exchanger Assembly - 1107-22 CZXHEX7113 Heat Exchanger Assembly - 1507-22 CZXHEX7114 Heat Exchanger Assembly - 1807-22 CZXHEX7115 Heat Exchanger Assembly - 2157-22 CZXHEX7116 Heat Exchanger Assembly - 2557-22 CZXHEX7117 Heat Exchanger Assembly - 35524 CZXJKT5201 Upper Front Access Cover - All25 CZXJKT4901 Lower Front Access Cover - All26 CZXINS0019 Insulation Blanket27 CHXGLC1930 Hole Cover28 CZXHYB1700 Bushing

CZXDAP7228 Data Plate30 CZXNAP2806 Name Plate31 CZXTDL0102 Thermostat Dial Lock32 CZXCPA2808 Control Panel Assembly33 CZXINS0005 FireTileTM Front/Rear- 110 (1Pc.)33 CZXINS0006 FireTileTM Front/Rear -150 (1Pc.)33 CZXINS0007 FireTileTM Front/Rear -180 (1Pc.)33 CZXINS0008 FireTileTM Front/Rear - 215 (1Pc.)33 CZXINS0009 FireTileTM Front/Rear - 255 (1Pc.)33 CZXINS0010 FireTileTM Front/Rear - 355 (1Pc.)34 CZXINS0011 FireTileTM Side Common35 CZXPST1200 Pressure Switch Tube w/Fittings36 CZXPSC6402 Pressure Switch Tube Clamp37 CHXPRS1930 Pressure Switch38 CZXWIR6502 “On/Off” Switch Wires39 CZXTSW1904 “On/Off” Switch40 CZXWIR6500 Control Wire41 CZXTST1907 Thermostat42 CZXTSK2003 Thermostat Knob43 CZXJKT5101 Rear Access Cover

Ref. PartNo. Number Description

44 CHXGEN1930 Pilot Generator45 CZXWIC3622 “Y” Connector46 CHXVAL1931 Gas Valve - 110-355 Natural46 CHXVAL1932 Gas Valve - 110-355 Propane46 See Electronic Ign. For IID Val.47 Order (Val. Assy) Gas Valve Knob48 CZXEZL2303 E-Z Lite Tube49 CZXBNR2314 Main Burner w/Bracket Natural49 CZXBNR2313 Main Burner w/Bracket Propane49A CZXBNR2315 Main Burner Natural49A CZXBNR2312 Main Burner Propane50 CZXPBR0806 Pilot Burner Nat. Honeywell50 CZXPBR0807 Pilot Burner Prop. Honeywell51 CZXORF0508 Pilot Orifice Nat. Honeywell51 CZXORF0509 Pilot Orifice Prop. Honeywell52 CZXPTB0900 Pilot Tube with Fittings53 CZXORF0611 Main Burner Orifice Propane54 CZXMAN0406 Gas Manifold - 11054 CZXMAN0407 Gas Manifold - 15054 CZXMAN0408 Gas Manifold - 18054 CZXMAN0409 Gas Manifold - 21554 CZXMAN0410 Gas Manifold - 25554 CZXMAN0411 Gas Manifold - 35555 CZXBNR3906 Burner Tray Frame - 11055 CZXBNR3907 Burner Tray Frame -15055 CZXBNR3908 Burner Tray Frame - 18055 CZXBNR3909 Burner Tray Frame - 21555 CZXBNR3910 Burner Tray Frame - 25555 CZXBNR3911 Burner Tray Frame - 35544-55 CZXBDA3310 Burner Drawer Assy. - 110 Nat.44-55 CZXBDA3317 Burner Drawer Assy. - 110 Prop.44-55 CZXBDA3311 Burner Drawer Assy. - 150 Nat.44-55 CZXBDA3318 Burner Drawer Assy. - 150 Prop.44-55 CZXBDA3312 Burner Drawer Assy. - 180 Nat.44-55 CZXBDA3319 Burner Drawer Assy. - 180 Prop.44-55 CZXBDA3313 Burner Drawer Assy. - 215 Nat.44-55 CZXBDA3320 Burner Drawer Assy. - 215 Prop.44-55 CZXBDA3314 Burner Drawer Assy. - 255 Nat.44-55 CZXBDA3321 Burner Drawer Assy. - 255 Prop.44-55 CZXBDA3315 Burner Drawer Assy. - 355 Nat.44-55 CZXBDA3322 Burner Drawer Assy. - 355 Prop.56 CHXDSW1930 Knurled Head Door Screw57 CZXLID7206 Lighting Instructions58 CZXJKD5420 Jacket Door - 11058 CZXJKD5421 Jacket Door - 15058 CZXJKD5422 Jacket Door - 18058 CZXJKD5423 Jacket Door - 21558 CZXJKD5424 Jacket Door - 25558 CZXJKD5425 Jacket Door - 35559 CZXJKB5702 Jacket Back - 11059 CZXJKB5703 Jacket Back - 15059 CZXJKB5704 Jacket Back - 18059 CZXJKB5705 Jacket Back - 21559 CZXJKB5706 Jacket Back - 25559 CZXJKB5707 Jacket Back - 35560 CZXJKL0700 Jacket Left Side - All61 CZXJBA1706 Jacket Bottom - 11061 CZXJBA1707 Jacket Bottom - 15061 CZXJBA1708 Jacket Bottom - 18061 CZXJBA1709 Jacket Bottom - 21561 CZXJBA1710 Jacket Bottom - 25561 CZXJBA1711 Jacket Bottom - 35562 CZXJKF2518 Jacket Front - 11062 CZXJKF2517 Jacket Front - 15062 CZXJKF2516 Jacket Front - 18062 CZXJKF2515 Jacket Front - 21562 CZXJKF2514 Jacket Front - 25562 CZXJKF2513 Jacket Front - 35563 CZXFLG0906 Flame Guard - 11063 CZXFLG0905 Flame Guard - 15063 CZXFLG0904 Flame Guard - 18063 CZXFLG0903 Flame Guard - 21563 CZXFLG0902 Flame Guard - 25563 CZXFLG0901 Flame Guard - 35564 CZXJKR0600 Jacket Right Side - All65 CZXJCB0706 Control Box Cover - 110 - 180

Ref. PartNo. Number Description

65 CZXJCB0707 Control Box Cover - 215 - 35566 CZXPBR0816 Pilot Burner Natural IID66 CZXPBR0713 Pilot Burner Propane IID67 CZXVAL4008 Gas Valve Nat. llD 110 - 35567 CZXVAL4012 Gas Valve Prop. llD 110 - 35568 CHXMOD1931 Ignition Module68 CHXMOD1932 Ignition Module RS (Prop. Only)69 CZXTRF4002 Transformer70 CZXWIR6506 Sensor Wire71 CZXFLS0823 Flame Sensor72 CZXJBX3205 Junction Box Assembly73 CZXMMB4604 Module Mounting Bracket

CZXBDA3956 IID Burner Drawer Assy. - 110CZXBDA3957 IID Burner Drawer Assy. - 150CZXBDA3958 IID Burner Drawer Assy. - 180CZXBDA3959 IID Burner Drawer Assy. - 215CZXBDA3960 IID Burner Drawer Assy. - 255CZXBDA3961 IID Burner Drawer Assy. - 355

NOT SHOWNCZXWIR6404 Wire 18" OrangeCZXWIR6507 Wire 20" GreenCZXWIR6000 Wire 29" BlackCZXWIR6001 Wire 10" WhiteCZXWIR6002 Wire 18" RedCZXWIR4502 Wire 18" BlueCZXPSC7512 Carton Assembly - 110CZXPSC7513 Carton Assembly - 150CZXPSC7514 Carton Assembly - 180CZXPSC7515 Carton Assembly - 215CZXPSC7516 Carton Assembly - 255CZXPSC7517 Carton Assembly - 355CZXHTV7519 HTVII Carton - 110CZXHTV7520 HTVII Carton - 150CZXHTV7521 HTVII Carton - 180CZXHTV7522 HTVII Carton - 215CZXHTV7523 HTVII Carton - 255CZXHTV7524 HTVII Carton - 355CZXCNK5922 Conversion Kit Prop. to Nat.CZXCNK5923 Conversion Kit Nat. to Prop.CHXRLV1930 Relief ValveCZXPNT1930 Touch-Up Paint Pewter GreyCZXTPC2912 Touch-Up Paint Charcoal GreyCZXDTK1907 Dual Thermostat Kit

† Replaced upon return of damaged plate.

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PSG II Models 110-355HEATER REPLACEMENT PARTS

163HAYWARD

1

6

2

7

3

1715

1211

25

22

20 21

16

43

14

3936

40

44

41

42

54

5152

59

57

48

47

4630

34

33

50 51 68

27

8

10

7

63 65

56

55

29

31 28

62

13

64

19

18

61

Heater HM2 150-400

5

4

10

60

58

67 49

24

23

26

35

38

37

7

9

42 66

45

69

Parts Diagram

HeatMaster® HM2 Models 150-400HEATER REPLACEMENT PARTS

164 HAYWARD

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Ref. PartNo. Number Description

1 DHO-Vent2 DHI-Vent3 HWS-Vent4 CHXPST1931 Pin Stripe Tape - 150 - 3004 CHXPST1932 Pin Stripe Tape - 350 & 4005 HMXJKT2150 Jacket Top Assembly - 1505 HMXJKT2200 Jacket Top Assembly - 2005 HMXJKT2250 Jacket Top Assembly - 2505 HMXJKT2300 Jacket Top Assembly - 3005 HMXJKT2350 Jacket Top Assembly - 3505 HMXJKT2400 Jacket Top Assembly - 4006 CHXFCA1150 Flue Collector Assembly - 1506 CHXFCA1200 Flue Collector Assembly - 2006 CHXFCA1250 Flue Collector Assembly - 2506 CHXFCA1300 Flue Collector Assembly - 3006 CHXFCA1350 Flue Collector Assembly - 3506 CHXFCA1400 Flue Collector Assembly - 4007 CHXINF1930 Flue Sealing Material8 HMXRHD2930 Rear Header8 HMXRHD2931 Rear Header (Bronze)8, 9 HMXRHA2930 Rear Header Assy w/o Gasket8, 9 HMXRHA2931 Rear Header Assy w/o Gkt. (Bronze)9 HMXHLI2932 Imer. Hi-Limit Rear Header 160°10 CHXGKT1930 Header Gasket (set of 2)11 CHXBFL1150 “V” Baffles - 15011 CHXBFL1200 “V” Baffles - 20011 CHXBFL1250 “V” Baffles - 25011 CHXBFL1300 “V” Baffles - 30011 CHXBFL1350 “V” Baffles - 35011 CHXBFL1400 “V” Baffles - 400 12 CHXHEX1150 Heat Exchanger Only - 15012 CHXHEX1200 Heat Exchanger Only - 20012 CHXHEX1250 Heat Exchanger Only - 25012 CHXHEX1300 Heat Exchanger Only - 30012 CHXHEX1350 Heat Exchanger Only - 35012 CHXHEX1400 Heat Exchanger Only - 40013 CHXBLT1938 Header Bolts (8 pcs.)14 CHXDRV1930 3⁄4" Drain Valve15 CHXPLG1930 3⁄4" Drain Plug16 HMXBYP2930 By-Pass Assembly17 HMXHLI2931 Imer. Hi-Limit Front Header 135°18 CHXPSA1930 Pressure Switch Adapter19 CHXTBW1930 Thermostat Bulb Well20 HMXFHD2930 Front Header Only20 HMXFHD2931 Front Header Only (Bronze)21 HMXFCT2930 Flow Control T’stat Assembly22 HMXCPL2930 Cover Plate22 HMXCPL2931 Cover Plate (Bronze)23 HMXCPB2930 Cover Plate Bolts (2 pcs.)24 HMXGKT2930 Flange Compression Gasket (2)25 HMXFLG2930 Flange (set of 2)26 CHXBLT1934 Flange Bolts (4 pcs.)14-26 HMXFHA2930 Front Header Assembly14-26 HMXFHA2931 Ft. Header Assembly (Bronze)8-26 HMXHXA2150 Heat Exchanger Assy - 1508-26 HMXHXA2200 Heat Exchanger Assy - 2008-26 HMXHXA2250 Heat Exchanger Assy - 2508-26 HMXHXA2300 Heat Exchanger Assy - 3008-26 HMXHXA2350 Heat Exchanger Assy - 3508-26 HMXHXA2400 Heat Exchanger Assy - 4008-26 HMXHXA2151 Heat Ex. Assy - 150 (Bronze)8-26 HMXHXA2201 Heat Ex. Assy - 200 (Bronze)8-26 HMXHXA2251 Heat Ex. Assy - 250 (Bronze)8-26 HMXHXA2302 Heat Ex. Assy - 300 (Bronze)8-26 HMXHXA2352 Heat Ex. Assy - 350 (Bronze)8-26 HMXHXA2402 Heat Ex. Assy - 400 (Bronze)27 HMXLAC2930 Left Access Cover28 CHXTST1930 Thermostat w/o Knob29 CHXTSK1930 Thermostat Knob30 CHXTDL1930 Thermostat Lock Dial31 CHXTSW1930 “On/Off” Switch32 CHXLED1930 LED Indicator Light (not shown)33 CHXPST1930 Pressure Switch Tube34 CHXPRS1930 Pressure Switch35 CHXFTF1150 HeatLockTM Front - 150 (1)35 CHXFTF1200 HeatLockTM Front - 200 (1)

Ref. PartNo. Number Description

35 CHXFTF1250 HeatLockTM Front - 250 (1)35 CHXFTF1300 HeatLockTM Front - 300 (1)35 CHXFTF1350 HeatLockTM Front - 350 (1)35 CHXFTF1400 HeatLockTM Front - 400 (1)36 CHXFTS1930 HeatLockTM Side - AII (1)37 CHXFTB1150 HeatLockTM Back - 150 (1)37 CHXFTB1200 HeatLockTM Back - 200 (1)37 CHXFTB1250 HeatLockTM Back - 250 (1)37 CHXFTB1300 HeatLockTM Back - 300 (1)37 CHXFTB1350 HeatLockTM Back - 350 (1)37 CHXFTB1400 HeatLockTM Back - 400 (1)38 HMXJKL2930 Jacket Left Side - AII (1)39 HMXJKB2150 Jacket Back - 15039 HMXJKB2200 Jacket Back - 20039 HMXJKB2250 Jacket Back - 25039 HMXJKB2300 Jacket Back - 30039 HMXJKB2350 Jacket Back - 35039 HMXJKB2400 Jacket Back - 40040 HMXJKR2930 Jacket Right Side - AII (1)41 HMXJBM2150 Jacket Bottom - 15041 HMXJBM2200 Jacket Bottom - 20041 HMXJBM2250 Jacket Bottom - 25041 HMXJBM2300 Jacket Bottom - 30041 HMXJBM2350 Jacket Bottom - 35041 HMXJBM2400 Jacket Bottom - 40042 HMXJKF2150 Jacket Front - 15042 HMXJKF2200 Jacket Front - 20042 HMXJKF2250 Jacket Front - 25042 HMXJKF2300 Jacket Front - 30042 HMXJKF2350 Jacket Front - 35042 HMXJKF2400 Jacket Front - 40043 HMXRAC2930 Right Access Cover (4pcs.)44 CHXGLC1930 Hole Cover45 HMXCPA2150 Control Panel Assembly - 15045 HMXCPA2200 Control Panel Assembly - 20045 HMXCPA2250 Control Panel Assembly - 25045 HMXCPA2300 Control Panel Assembly - 30045 HMXCPA2350 Control Panel Assembly - 35045 HMXCPA2400 Control Panel Assembly - 40046 CHXFLG1150 Flame Guard - 15046 CHXFLG1200 Flame Guard - 20046 CHXFLG1250 Flame Guard - 25046 CHXFLG1300 Flame Guard - 30046 CHXFLG1350 Flame Guard - 35046 CHXFLG1400 Flame Guard - 40047 CHXTLS1930 Temperature Limiter Switch48 CHXBNR1930 Main Burner49 CHXVAL1931 Gas Valve-Natural 150 thru 35049 CHXVAL1935 Gas Valve-Natural 350 & 40049 CHXVAL1932 Gas Valve-Propane All Models50 CHXPBR1931 Pilot w/Orifice-Natural50 CHXPBR1932 Pilot w/Orifice-Propane51 CHXPTB1930 Pilot Tube w/Fittings52 CHXGEN1930 Pilot Generator53 CHXMAN1150 Gas Manifold - 150 (not shown)53 CHXMAN1200 Gas Manifold - 200 (not shown)53 CHXMAN1250 Gas Manifold - 250 (not shown)53 CHXMAN1300 Gas Manifold - 300 (not shown)53 CHXMAN1350 Gas Manifold - 350 (not shown)53 CHXMAN1400 Gas Manifold - 400 (not shown)54 CHXBON1930 Main Burner Orifice-Natural54 CHXBOP1930 Main Burner Orifice-Propane55 CHXBTF1150 Burner Tray Frame - 15055 CHXBTF1200 Burner Tray Frame - 20055 CHXBTF1250 Burner Tray Frame - 25055 CHXBTF1300 Burner Tray Frame - 30055 CHXBTF1350 Burner Tray Frame - 35055 CHXBTF1400 Burner Tray Frame - 40056 CHXMSI1930 Manual Spark Ignition ClickliteTM

48-56 CHXBDA1151 Burner Dwr. Assy. - 150 Natural48-56 CHXBDA1201 Burner Dwr. Assy. - 200 Natural48-56 CHXBDA1251 Burner Dwr. Assy. - 250 Natural48-56 CHXBDA1301 Burner Dwr. Assy. - 300 Natural48-56 CHXBDA1351 Burner Dwr. Assy. - 350 Natural48-56 CHXBDA1401 Burner Dwr. Assy. - 400 Natural48-56 CHXBDA1152 Burner Dwr. Assy. - 150 Prop.

Ref. PartNo. Number Description

48-56 CHXBDA1202 Burner Dwr. Assy. - 200 Prop.48-56 CHXBDA1252 Burner Dwr. Assy. - 250 Prop.48-56 CHXBDA1302 Burner Dwr. Assy. - 300 Prop.48-56 CHXBDA1352 Burner Dwr. Assy. - 350 Prop.48-56 CHXBDA1402 Burner Dwr. Assy. - 400 Prop.57 CHXDSW1930 Knurled Head Door Screw58 HMXJKD2150 Jacket Door - 15058 HMXJKD2200 Jacket Door - 20058 HMXJKD2250 Jacket Door - 25058 HMXJKD2300 Jacket Door - 30058 HMXJKD2350 Jacket Door - 35058 HMXJKD2400 Jacket Door - 40059 CHXCVP1930 Clearview Pilot Port60 CHXLIS1930 Lighting Instructions61 HMXWID2930 Wire Diagram MV Single T’stat61 HMXWID2931 Wire Diagram MV Dual T’stat61 HMXWID2933 Wire Diagram IID Single T’stat61 HMXWID2934 Wire Diagram IID Dual T’stat

HMXDAP2930 Data PlateHMXWHA2931 Wire Harn. Assy. MV Single T’statHMXWHA2932 Wire Harn. Assy. MV Dual T’statHMXWHA2933 Wire Harn. Assy. IID Single T’statHMXWHA2934 Wire Harn. Assy. IID Dual T’statHMXDTK2150 Dual Thermostat Kit - 150HMXDTK2200 Dual Thermostat Kit - 200HMXDTK2250 Dual Thermostat Kit - 250HMXDTK2300 Dual Thermostat Kit - 300HMXDTK2350 Dual Thermostat Kit - 350HMXDTK2400 Dual Thermostat Kit - 400CHXTSW1931 3-Way Toggle SwitchCHXRLV1930 Relief Valve

ELECTRONIC IGN. PARTS63 CHXTRF1930 Dual Voltage Transformer64 CHXMMB1930 Module Mounting Bracket65 CHXMOD1931 Ignition Module-Natural65 CHXMOD1932 Ignition Module-Propane66 CHXGRL1930 Ground Lug67 CHXVAL1933 IID Gas Valve-Nat. 150 thru 25067 CHXVAL1936 IID Gas Valve-Nat. 300 thru 40067 CHXVAL1934 IID Gas Valve-Prop. All Models68

CHXPBR1933 IID Pilot Assembly-Natural68 CHXPBR1934 IID Pilot Assembly-Propane

CHXBDA1153 IID Burner Assy. - 150 NaturalAssy CHXBDA1203 IID Burner Assy. - 200 NaturalIncl. CHXBDA1253 IID Burner Assy. - 250 Natural

CHXBDA1303 IID Burner Assy. - 300 Natural48 CHXBDA1353 IID Burner Assy. - 350 Natural51 CHXBDA1403 IID Burner Assy. - 400 Natural53 CHXBDA1154 IID Burner Assy. - 150 Propane54 CHXBDA1204 IID Burner Assy. - 200 Propane55 CHXBDA1254 IID Burner Assy. - 250 Propane67 CHXBDA1304 IID Burner Assy. - 300 Propane68 CHXBDA1354 IID Burner Assy. - 350 Propane

CHXBDA1404 IID Burner Assy. - 400 Propane69 HMXGKT2931 Thermostat Gasket

† Replaced upon return of damaged plate.

Note: IID Refers to Electronic Ignition System.

Parts Listing

†62

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HeatMaster® HM2 Models 150-400HEATER REPLACEMENT PARTS

165HAYWARD

Parts Diagram

HeatMaster® HM2 Models 280-406HEATER REPLACEMENT PARTS

166 HAYWARD

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Ref. No. Part No. Description

VENT SYSTEM1 H280DHO Drafthood - Outdoor1 H350DHO Drafthood - Outdoor1 H406DHO Drafthood - Outdoor2 H280DHI Drafthood - Indoor Stack & Adapter (Kit Only)2 H350DHI Drafthood - Indoor Stack & Adapter (Kit Only)2 H406DHI Drafthood - Indoor Stack & Adapter (Kit Only)3 H280HWS High Wind Stack3 H350HWS High Wind Stack3 H406HWS High Wind Stack

CABINET COMPONENTS4 HX280TOP Top, Cabinet4 HX350TOP Top, Cabinet4 HX406TOP Top, Cabinet5 HX350AP Access Panel - Return Header6 HX350APT Access Panel Top - Front Header7 HX350APB Access Panel Bottom - Front Header8 HX350COV Control Cover - Front Header9 HX280CAB Cabinet - Heater9 HX350CAB Cabinet - Heater9 HX406CAB Cabinet - Heater10 HX350BCM Base - Control Mounting11 HX350JB Junction Box12 HX350BKTGV Bracket - Gas Valve12 HX406BKTGV Bracket -Electronic Nat. Gas Valve13 HX280CPNL Control Panel13 HX350CPNL Control Panel13 HX406CPNL Control Panel14 HX350BKTIW Bracket - Ignition Wire15 HX280DR Cabinet Door15 HX350DR Cabinet Door15 HX406DR Cabinet Door

HEAT EXCHANGER16 HX280HE1 Heat Exchanger (Tube Sheets and Tubes)16 HX350HE1 Heat Exchanger (Tube Sheets and Tubes)16 HX406HE1 Heat Exchanger (Tube Sheets and Tubes)17 HX350HDR Header, Return (Cast Iron)17 HX350HDRB Header, Return (Bronze)18 HX350HDF Header, Front (Cast Iron)18 HX350HDFB Header, Front (Bronze)19 HX350FL Header Flange20 HX350F1114 Flange Bolts (Set of 4) 3⁄8 - 16 x 1-3⁄421 CZXFCG1930 1-1⁄2" Flange Gaskets (Set of 2)21 HMXGKT2930 2" Flange Gaskets w/Sleeves (Set of 2)22 HX350F101 Carriage Bolts For Headers (Set of 6) 3⁄8 - 16 x 1-1⁄223 HX350F2216 Flanged Nuts For Headers (Set of 6) 3⁄8 - 1624 HX350DV Drain Valve25 HX350GH9 Gasket, Header (Set of 9)26 CHXTBW1930 Bulb Well27 CHXPLG1930 Plug - Relief Valve 3⁄4 NPT28 HX350GTST Gasket - Thermostat29 HMXFCT2930 Thermostat - Flow Control30 HX350SPT Spring - Thermostat Retainer31 HX350GCP Gasket - Cover Plate32 HX350CP Cover Plate (Cast Iron)32 HX350CPB Cover Plate (Bronze)33 HX350F1222 Bolts, Cover Plate (Set of 2) 1⁄4 - 20 x 3⁄434 HX350HL150 Hi Limit - 150°F (Front Header)35 HX350HL140 Hi Limit - 140°F (Return Header)36 HX350BPV Bypass Valve37 HX350SPBV Spring - Bypass Valve38 HX350ROD Guide Rod - Bypass Valve39 HX350PBV Plug - Bypass Valve40 HX350PST Pressure Switch Tube w/Fittings41 HX350PSW1 Pressure Switch w/Fitting42 HX280BFL Baffles, Flue42 HX350BFL Baffles, Flue42 HX406BFL Baffles, Flue43 HX280HS22 Front and Rear - Heat Ex. Supports (Set of 2)43 HX350HS22 Front and Rear - Heat Ex. Supports (Set of 2)43 HX406HS22 Front and Rear - Heat Ex. Supports (Set of 2)44 HX350HS12 Side - Heat Exchanger Support (Set of 2)

COMBUSTION CHAMBER COMPONENTS45 HX350ANGL Angle - Combustion Chamber (Left Front)46 HX350ANGR Angle - Combust. Chamber (Rt. Front) (Not Shown)47 HX350ANG2 Angle - Combustion Chamber (Rear, Set of 2)

Ref. No. Part No. Description

48 HX350RS2 Refractory - Side (Set of 2)49 HX280RF Refractory - Front50 HX280RR Refractory - Rear51 HX350BKTCC4 Bracket, Support - Combustion Chamber (Set of 4)52 HX350GS10 Gasket- Sealing - Heat Exchanger53 HX280FC Flue Collector53 HX350FC Flue Collector53 HX406FC Flue Collector54 HX350GS10 Gasket - Sealing (Flue Collector Bottom)

BURNER TRAY— HX280BT Burner Tray Assembly (Millivolt-Natural) — HX280BTP Burner Tray Assembly (Millivolt-Propane)— HX350BT Burner Tray Assembly (Millivolt-Natural)— HX406BT Burner Tray Assembly (Millivolt-Natural)— HX406BTNE Burner Tray Assembly (Natural-electronic)55 HX280BF Burner Frame55 HX350BF Burner Frame55 HX406BF Burner Frame56a HX280SSA Shield, Secondary Air56a HX350SSA Shield, Secondary Air56a HX406SSA Shield, Secondary Air56b HX280BRACE Brace56b HX350BRACE Brace56b HX406BRACE Brace57 HX350BKTP Pilot Bracket (Millivolt)58 HX350LT Lighter Tube59 HX350BKTLT Bracket, Lighter Tube60 HX350BKTPE Pilot Bracket (Electronic)61 HX350PL Pilot Burner - Millivolt (Natural, .018 Orf.)61 HX350PLP Pilot Burner - Millivolt (Propane, .010 Orf.)62 HX350PLE Pilot Burner - Electronic (Natural, .018 Orf.)62 HX350PLPE Pilot Burner - Electronic (Propane, .010 Orf.)63 HX350PT Pilot Burner Tubing64 HX280BM Burner Manifold64 HX350BM Burner Manifold64 HX406BM Burner Manifold65 HX350BO28 Orifice Spud - Main Burner (Natural #28)65 HX350BO43 Orifice Spud - Main Burner (Propane #43)66 HX350BBR Burner, Main67 HX350GVR Gas Valve - Millivolt (Natural)67 HX350GVRP Gas Valve - Millivolt (Propane)67 HX350GVRE Gas Valve - Electronic (Natural)67 HX406GVRE Gas Valve - Electronic (Natural)67 HX350GVRPE Gas Valve - Electronic (Propane)67 HX406GVRPE Gas Valve - Electronic (Propane)

MISCELLANEOUS COMPONENTS68 CHXTST1930 Thermostat69 HX350SPB Spring, Retaining - Thermostat Bulb70 HX350SWS Switch, 2 Position (Single Thermostat)70 HX350SWD Switch, 3 Position (Dual Thermostat)71 HX350MS Memory Stop, w/Screw72 HX350NOB Knob73 HX280CPL Control Plate73 HX350CPL Control Plate73 HX406CPL Control Plate74 HX350TR Transformer (120V, 208V, 240V)/24V75 CHXMOD1931 Ignition Control76 HX350F601 Thumbscrew, w/Retainer Ring77 HX350F401 Clip - Thumbscrew Receptacle78 HX350W Wiring Harness - Millivolt (Not Shown)78 HX350WE Wiring Harness - Electronic (Not Shown)79 HX350WH Wire Holder (Not Shown)80 HX350P20022 Plug, Snap On (Plastic) 2" (Set of 2 )81 HX350P0882 Plug, Snap On (Plastic) 718" (Set of 2)82 HX350B0755 Bushing, Snap On (Plastic) 3⁄4" (Set of 5)83 HX350TG Grounding Lug (Not Shown)84 HX350WN3 Wire Nut (Not Shown) (Set of 3)85 HX350F12312 Screw Sm 8-1⁄2 Slotted Hex Head (Set of 12)86 HX350F523P2 Screw Sm 8-1⁄2 Phlp Hd - Painted (Set of 2)87 HX350F1512 Pilot Screw 10-32 x 3/16 SS (Set of 2)88 HX350PB050 Plug, Button88 HX350PB05088 Plug, Button89 HX350BKTHE Bracket - Heat Exchanger (w/Hardware)

HX350PNT Touch-Up PaintHX350CKLP Conversion Kit - to PropaneHX350CK Conversion Kit - to Natural GasHX350DTK Dual Thermostat Kit

Parts Listing

Hea

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HeatMaster® HM2 Models 280-406HEATER REPLACEMENT PARTS

167HAYWARD

30

36 37 35

2829 25 342627

1716

19 20

2422

23

13

8

5

6

7

14

10 912

15

18

11

21

3

33

3132

1

4

TRANSFORMER ANDFUSE BLOCK FOR480 VOLT ONLY

2

Parts Diagram

Order Repair Parts by Part Number and Part Description withthe Model and Serial Numbers. The Model and Serial Numberwill be Found on the Data Plate, Item No. 1.

PSE Models 12-54HEATER REPLACEMENT PARTS

168 HAYWARD

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Parts Listing

Ref. No. Part No. Description

†1 CZXDAP7270 Data Plate2 CZXJKA7504 Jacket Assembly

12-15-18 KW2 CZXJKA7506 Jacket Assembly

24-30-36 KW2 CZXJKA7505 Jacket Assembly

45-54 KW (480V Only)2 CZXJKA7508 Jacket Assembly

45-54 KW (208/240V Only)3 CZXJFP6901 Fuse Panel

12-15-18 KW3 CZXJFP6900 Fuse Panel

24-36 KW (45-54 KW 480V Only)3 CZXJFP6902 Fuse Panel

45-54 KW (208/240V Only)4 CZXJKD7005 Door Assembly w/Hinges

12-15-18 KW4 CZXJKD7004 Door Assembly w/Hinges

24-36KW (45-54 KW 480V Only)4 CZXJKD7509 Door Assembly w/Hinges

45-54 KW (208/240V Only)5 CZXGKT9219 Inlet/Outlet Gasket

12-15-18-24-36 KW5 CZXGKT9220 Inlet/Outlet Gasket

45-54 KW6 CZXGSC9314 Gasket Securing Clamp

45-54 KW6 CZXGSC9312 Gasket Securing Clamp

12-15-18-24-30-36 KW7 CZXGLK9217 Grommet Quick Lock Kit8 CZXJKD7006 Access Door Hi-Limit Reset 9 CZXLBL7257 Thermostat Label10 CZXLIT3613 Indicator Light 240 Volt10 CZXLIT3612 Indicator Light 120 Volt11 CZXTDL0102 Thermostat Dial Lock12 CZXTSK2003 Thermostat Knob13 CZXCDF3200 Conduit Fitting 1-1⁄2"14 CZXSCR2102 Dial Lock Screw15 CZXSCR3003 Thermostat Mounting Screw16 CZXTST3006 Thermostat Mears Electric17 CZXCON3644 Contactor 208/240 Volt Coil17 CZXCON3643 Contactor 120 Volt Coil

480 Volt Heater18 CZXTBK3601 Terminal Block 12-15-18 KW18 CZXTBK2602 Terminal Block 24-30 KW18 CZXTBK2603 Terminal Block 36 KW 18 CZXTBK3635 Terminal Block 45-54 KW19 CZXFUS3605 Fuse JJN-40 Amp 208/240V

12-15-18-36-45-54 KW19 CZXFUS3606 Fuse JJN 60 Amp 208/240V

24-30 KW19 CZXFUS3619 Fuse JJS 40 Amp 480V Only

24-30-36 KW

†Replaced upon return of damaged plate.

Ref. No. Part No. Description

19 CZXFUS3607 Fuse JJS 60 Amp 480V Only24-30-36 KW

20 CZXFUB3625 Fuse BlockAll 208-240 Volt Heaters

20 CZXFUB3626 Fuse Block24-36-45-54 KW 480V Only

21 CZXHYB1702 Heyco Bushing22 CZXGRL2701 Ground Lug

12-15-18-24-30-36 KW22 CZXGRL2702 Ground Lug 45-54 KW23 CZXSCR5402 Ground Lug Bolt24 CZXNUT5403 Ground Lug Nut25 CZXTST3100 Thermodisc Thermostat Hi-Limit26 CZXTSB4603 Thermodisc Bracket Hi-Limit27 CZXNUT6404 Hi-Limit Bracket Mounting Nut28 CZXPVC4413 Coupling PVC 1-1⁄2"28 CZXPVC4414 Coupling PVC 2"29 CZXCCA6300 Current Collector 1-1⁄2"29 CZXCCA6201 Current Collector 2"30 Element with Gasket

Wattage VoltageCZXELE7640 4000 208CZXELE7642 4000 240CZXELE7643 4000 480CZXELE7644 5000 208CZXELE7645 5000 240CZXELE7646 5000 480CZXELE7650 6000 208CZXELE7648 6000 240CZXELE7649 6000 480

31 CZXGKT7627 Gasket Element32 CZXTNK6612 Tank Stainless 12-15-18 KW32 CZXTNK6611 Tank Stainless 24-30-36 KW32 CZXTNK6608 Tank Stainless 45-54 KW33 CZXPRS1105 Pressure Switch All PSE Series34 CZXSCR9300 Access Screw35 CZXTRF3609 Transformer 480V Heaters Only36 CZXFUB3629 Fuse Block 480V Heaters Only37 CZXFUS3617 Fuse JJS 20 Amp 480V Only

NOT SHOWNWire-Order by Model & Description

CZXLBL8300 Power Contact LabelCZXLBL8400 Reset Button LabelCZXLBL5000 Field Wiring LabelCZXLBL5100 Fill Warning LabelCZXLBL5600 Caution Power LabelCZXLBL6000 Ground LabelCZXLBL7272 Phase Change LabelCZXLBL4700 Diagram 12-15-18 KWCZXLBL4701 Diagram 24-30-36 KWCZXLBL4703 Diagram 45-54 KWCZXRLV6100 Relief Valve 3⁄4" Female Optional

Hea

ters

PSE Models 12-54HEATER REPLACEMENT PARTS

169HAYWARD