d11 knauf board ceilings€¦ · d11 knauf board ceilings d111 – wood frame d112 – metal grid...

Technical Data Sheet D11 2006-03

D11 Knauf Board Ceilings D111 – wood frameD112 – metal grid CD 60x27D113 – flush metal grid CD 60x27D116 – metal grid UA 50x40 + CD 60x27

NewDesign options for fire protectionF30 to F90 solely from below and from above

Dimensioning of substructure

40

40

11.5

12.510

9.5 15 18 25

30

35

43

50

45

(2x12

.5)

15

25

20

[ kg/m² ]

thickness of cladding

1.

0.50 < p 0.65 *)

0.30 < p 0.50

0.15 < p 0.30

0.15

65

55

60

3345

20

load class [ kN/m² ]

0.50 kN/m² as wellacc. to DIN 18168

*)

Dimensioning the substructure

without fire protection

aspacings of suspenders /

according to DIN 18168

bspacings of furring

according to fire

spacings of carrying c

fire protection from above

suspenders and connectors according to fire protection proofs;

(plenum)fire protection from below and from above

design of ceilings

normally use suspender 0.25 kN,

Determination of the weight of the ceiling lining / suspended ceiling depending on thickness of claddingDepending on the chosen thickness of cladding in mm (x-axis) the weight per unit area of the ceiling lining / suspended ceiling including grid and suspension can be read off from the y-axis at the intersection point with the marked diagonal

y

x

(18+1

5)

(2x20

)(25

+18)

2. Consideration of extra loadsExtra loads from insulation required for fire protection from insulation not required for fire protection (0.05 kN/m² = 5 kg/m² max.) andas well as extra loads from system "Mulit-level Ceiling" (0.15 kN/m² = 15 kg/m² max.) increase the total weight per unit area of the suspended ceiling / ceiling lining and should be taken into account for the load class determination. The determined intersection point fromthe 1st step has to be parallel-shifted by the rate of the extra load in direction of the y-axis (upwards).

3. Determination of the load classThe load class (kN/m²) can be determined with the resulting total weight per unit area of the ceiling lining / suspended ceiling from steps 1 and 2.

4.Depending on fire protection requirements and load class the following spacings of the substructure are specified: a b c

normally dimensionedanchors

channels / timber battens

channels / timber battens

protection proofs

for load class > 0.30 kN/m² use suspender 0.40 kN.

aspacings of suspenders /

spacings of carrying canchors

channels / timber battensspacings of furringchannels / timber battens

b

have to be installed according to fire protectionproofs

weight of ceiling lining / suspended ceiling

[ mm ]

Consider additionally required measures on pages 5 and 10.

30

fire protection from below1)

2)

2)

permissible span widths of1)cladding acc. to DIN 18181

(2x15

)

D11 Knauf Board CeilingsBasics of Dimensioning

2

Knauf BoardsBoard type General

feweasy

suitable more suitable most suitable

controlinstallation

Building physics

statics /soundfirestrengthprotectionprotection

joints

Sophisticatedapplicationsproperties

moldedmiteringsurfaceareastechnologyquality

unsuitableKnauf Wallboard

KNAUF Piano

Knauf Fire-Resistant BoardKNAUF Piano F

GKB / GKBI

GKB

GKF / GKFIGKF / GKFI

Knauf Fireboard A1Knauf Diamant GKFI

Knauf Solid Board GKF / GKFIKnauf Panel Board GKF / GKFI

*)

*)

*)

*)

*)

*)

*) GKBI and GKFI (impregnated) boards are most suited for humid rooms

CladdingKnauf Boards, fastening with Knauf Drywall Screws TN

1518 to 252x 12.52x 15

TN 3.5 x 25 mmTN 3.5 x 35 mmTN 3.5 x 25 mm + TN 3.5 x 35 mmTN 3.5 x 25 mm + TN 3.5 x 45 mm

TN 3.5 x 35 mmTN 3.5 x 45 mmTN 3.5 x 35 mm + TN 3.5 x 45 mmTN 3.5 x 35 mm + TN 3.5 x 55 mm

Metal thickness s 0.7 mmThickness in mmMetal grid Wood frameminimum penetration 10 mm minimum penetration 5 d n

spacing of screws 170 mm

(d = nominal diameter)n

15

25

18

Board thickness

fire protection

bMaximum spacings of furring channel / timber batten

500550625625800

all dimensions in mm

without

Allowable span widths of cladding according to DIN 18181

12.5 / 2x 12.5

furring channels /

fire protectionwith

Solid BoardSolid Board / Panel Board20

spacings of

D112 / D113ball impact safety

double layer

500250

single layer

PZ 46/902 967-2 + annex

2x 12.5

proof:

Universal Bracket / Nonius suspension

acc. to pages 6 to 9

Knauf 4AK Boardfilling of front edges and long edges with Joint Tapecross-mounting

4-side tapered edgesfor optimized surface quality

GKF

(sound shield)(sound shield)

(special board for fire protection)(hard gypsum board)

Multi layer cladding

In case of multi layer cladding, apply layerswith staggered joints according to applicationscheme.Press boards of each layer firmly on to the substructure and screw each layer separately.For fastening of first layer, spacing of screwscan be increased up to max. 500 mm (for cladding thickness 25 + 18 mm/ 2x 20 mm up to max. 300 mm according to installation scheme on page 22) if second layer is applied immediately afterwards (within one working day).In case of multi layer cladding, a filling of jointsof first layer without further finishing is sufficient.

1st layer of boards

boar

d widt

h1250

2nd layer of boards

1250

boar

d widt

h 1250

1250

2x 20 / 25 + 18 TN 3.5 x 35 mm + TN 3.5 x 55 mm -18 + 15 TN 3.5 x 35 mm + TN 3.5 x 45 mm TN 3.5 x 45 mm + TN 3.5 x 55 mm

timber battens

D11 Knauf Board CeilingsKnauf Boards / Span Widths of Cladding / Fastening of Cladding

3

Perimeter spacings of substructure

Calculation example

D112 27

Suspension

b x h

min.

mm

Substructure

heighttotal

mm

D112 with Nonius Hanger Bottom (130 mm), carrying channels and furring channels (54 mm) and cladding (2x 12.5 mm) = 209 mmapprox. 210 mm required height of construction for suspended ceiling

Height of construction

StirrupNonius

min.

mm

min.

mm

D111 -50x30 + 50x30 60

60x27

min.

mm

AnkerfixRapid

-

Hanger

min.

mm

RapidWoodHanger

mmmm

timber batten /

1101

-50x30 + 40x60 90

D113

D116

Bracket

-

130 - 60x27 27

-UA 50x40 +CD 60x27

67

Direct

60x27 + 60x27 54-

System

Bracket

mm

up to 180

up to 180

-

up to 180

-

Universal

min.

mm

-

Hanger

-

with Nonius Hanger Top with wire

110

ComboHangerCombo

130 - -

130 110

CeilingbelowCeiling

height of construction = sum of suspension height, height of substructure and cladding thickness

-

- -

130 130

130 110

110

110

110

- -

ca. 100 *)

ca. 150 ca. 150 a

ca. 100 *)

20

screw spacing 170 mmscrewing of cladding intoUD Runner is necessary

b

ca. 100 *)

c 20

ac ab

b = spacing of furring channels / timber battens (span width of cladding)

alle dimensions in mm

additional screwingof cladding into UD CD 60x27

UD 28

x27

b

170

Option 1 ( connection does not bear loads of the ceiling )

Option 2

cca. 100 *)

ca. 100 *)

ca. 150 a

20

ca. 100 *)

a a

Notes

non-bearing connectionwithout perimeter joint coveringcovering with UD Runner as installation aid / in case of fire protection and sound protection, spacing of anchors of UD Runner up to

bearing connection

approx. 1 m

ca. 100 *)b

option 2

All connections of board ceilings can be installed according either to option 1 or option 2. Connection details on the following pages show:

option 1

170100

(tight perimeter)recommendedRunner

*) max. cantilever of cladding

The spacing of anchors of the UD Runner is reduced to (use a dowel suitable for substrate).Carrying / furring channels should be inserted into bearing UD Runners for 20 mm min.

625 mm

D111, D112, D116D113

a = spacing of suspenders (span width of carrying channels / timber battens)c = spacing of carrying channels / timber battens (span width of furring channels / timber battens)

Maximum allowable spacings (suspenders, carrying / furring channel) are given in tables of respective system.

scheme drawings, examples

Nonius

Bottom Hangerchannel

D11 Knauf Board CeilingsPerimeter Spacings of Substructure / Height of construction

4

Ceiling below Ceiling

Direct BracketKnauf All Purpose Screwanchoring to fire protection ceiling

0.25 kN (25 kg) load bearing capacity class

Ankerfix Rapid Wood HangerCombo Hanger anchoring to wood joist ceiling

for wood framesfor CD 60x27with lock

0.40 kN (40 kg) load bearing capacity class12

0 mm

/ 200

mm

60 mm/ 50 m

m

Universal Bracketaccording torequired

2x Knauf TN 3.5x35anchoring to wood joist ceiling

into tabs

1x Knauf FN 5.1x35 in the middle

Universal Bracket

anchoring to concrete ceiling:Knauf Ceiling Steel Dowel

125 m

m

135 m

m

for CD 60x27Nonius Stirrup

and fit together until it snapsBend Nonius Stirrup around channel

for UA 50x40 / for timber batten

Nonius Hanger Bottom Combo HangerUniversal Connector

Knauf Flathead Screw

Knauf Ceiling Steel Dowelanchoring to concrete ceiling:

anchoring to wood joist ceiling

suspended with

Nonius Hanger Topand

Cut and bend

suspension height

Hanging Wire

suspended with

50x30 mmscrewed with

FN 5.1x35 mm

acc. to ABP P-VHT-1802/05-FNFN 4.3x35 / FN 4.3x65

acc. to ABZ Z-9.1-251

acc. to ABZ Z-21.1-1519Knauf Ceiling Steel Dowel

acc. to ABZ Z-9.1-251for CD 60x27

for CD 60x27

Note Additional measures in case ofuse fastener approved for fire protection Knauf ceiling steel dowel (mounted in accordance with ABZ Z-21.1-1519)(plenum)

for CD 60x27 / for timber batten 50x30 mm

for CD 60x27 for CD 60x27 for CD 60x27

or

acc. to ABZ Z-9.1-251

TN 3.5x25at sides

bend side tabs

Knauf Flathead ScrewFN 5.1x35 mm

Nonius Connectoras required

anchoring to concrete ceiling:

acc. to ABZ Z-21.1-1519

acc. to ABZ Z-21.1-1519

(secure against sliding out)Nonius Pin

fire protection from above fire protection from above and from below

(Metal Screws LN 3.5x9 mm) in case of:screw tabs to CD 60x27

and / orsuspender) to CD 60x27(Metal Screws LB 3.5x9.5 mm)

fire protection from above

total load of ceiling 0.4 kN/m²

fire protection

fire protection from below and from above(plenum) screw Universal Connector (used as

in case of

D11 Knauf Board CeilingsSuspensions, Load Bearing Capacity Classes According to DIN 18168-2

5

Types of basic ceiling I to III

beams according to DIN 1045 withCeilings made of reinforced concrete

intermediate units made of light

bricks according to DIN 4159 andDIN 4160

slabs acc. to DIN 1045 resp. DIN 4227Reinforced or prestressed concrete

made of standard concrete

Reinforced or prestressed core panelsacc. to DIN 1045 resp. DIN 4227

Ceilings with steel girders exposed to plenum with U/A ratio of 300 m and top cover made of light concrete in-situ concrete according to DIN1045 or precast slabs with static effective coat of in-situ concrete according to DIN1045 or precast units as core panels made of reinforced or prestressed concrete

-1

Ceilings with steel girders exposed toplenum with U/A ratio of 300 m and top cover made of light concretecore panels according to DIN 4028 oraerated concrete slabs according toDIN 4223

-1

Reinforced concrete beam ceilings acc. toDIN 1045 without intermediate units or withintermediate units made of standard conrete

ceilings according to DIN 1045 Two-way flat slab and coffered

Type

I

DIN 4158 or made of bricks according toDIN 4159 and DIN 4160

units made of light concrete according to according to DIN 1045 with intermediateReinforced concrete beam ceilings

girdersconnection with embedded steelReinforced concrete ceilings in

Type

IITy

pe III Ceilings made of reinforced or prestressed standard concrete slabs but

without units or intermediate units made of light concrete or bricks

Reinforced concrete ceilings withbeams and intermediate units acc. to DIN 1045 made of standard concrete

201525

40not allowednot allowed 200

80S

1512.520


80S

not allowed804012.5

15

F90

F90

400

S

Knauf Fireboard A1

not allowed -25

not allowed -20

not allowed -15

K215 / K218 Knauf Fireboard Ceilings A1 with metal grid (Z-PA-III 4.290)

F90

7

Spacings of suspenders and of carrying channels as well as installation and application according to Data Sheet K21 Knauf Fireboard Ceilings A1

plenumIcladding

mmmm

sub-structuremax. spacing offurringthickness

basic betweenheight

Knauf System constr.Basic ceiling type acc. to DIN 4102-4 Minimum wool

plenumininsulation

Mineral

andceiling

cladding

mm

- a -

II IIIKnauf System

aaa

b

min.

Board ceilings in connection with basic ceilings type I to III

Proo

f

Fire resistance class

Fire protection from below and from above (basic ceiling)

(see p

age 7

)(see page 7)

Note


concrete according to DIN 4158 or


channels

D11 Knauf Board CeilingsTypes of Basic Ceiling, Fire Protection from Below and from Above

6

Board ceilings in connection with basic ceilings type I to III

Icladding

mmmm

sub-structuremax. spacings offurringthickness

Knauf System constr.Basic ceiling type acc. to DIN 4102-4

mm

- a -

II III

D112 / D116 Knauf Board Ceilings with metal grid

Knauf System

aaa

500

40

not allowed

15 without /

4040

40not allowed

12.515

12.540158012.5

40not allowed

25 not allowed

8080

15

1512.5

S

15


80S


80S

500

400

F30

F30

F60

F60

melting point 1000° C acc. to DIN 4102-17building material class A

Mineral wool insulation according to DIN EN 13162, chapter 3.1.1

S G

GG

G

G

thickness 50 mm, density 40 kg/m³building material

double layer

Knauf Fire-Resistant Boards GKF A2

b

min.

not allowed -20

not allowed -20

not allowed -20

not allowed -2x 15

not allowed -

not allowed -20

15 80not allowed500

F30

F60

F90

(2x 12.5)20 (2x 12.5)

resp.

25 (2x 12.5)

25 (2x 12.5)20 (2x 12.5)

20 (2x 12.5)cladding)

(in case of

DIN 4102-4, chapter 6.5.5, table 99

ABP P-3155/39927

8

Proofs

Proo

f8

7

7

Fire resistance class

Spacings of suspenders (anchors) and spacings of furring channels according to tables of respective system

Max. spacings

CD 60x27 1200

load class kN/m²Spacings of suspenders / anchorsGrid

0.30

1000

0.15

Collared Resilient Channel 98x15 950


a

1250

single grid (only furring channels)

Collared Resilient Channel 98x15x0.6 for flat ceilings

Note

plenum

basic betweenheight

Minimum wool

plenumininsulation

Mineral

andceiling

cladding

(see page 7)

class A

channels

D11 Knauf Board CeilingsFire Protection from Below and from Above (Basic Ceiling)

7

18

40 (60)150 mm wide

40 (60) 40 (30)mineral wool S

on carrying channels

40 (30)mineral wool S+

Board ceilings with sole fire protection

NoteG

D112 Knauf Board Ceiling with metal grid

D111 Knauf Board Ceiling with wood frame

D113 Knauf Board Ceiling with flush metal grid

acc. to DIN 4102-17

building material class AS

Mineral wool insulation acc. to DIN EN 13162, chapter 3.1.1

Spacings of suspenders and of carrying channels acc. to table of respec-

melting point 1000° C

Proof ABP P-3400/4965

Fire resistance classin case of fire stress

from fromno fire protection requirements forbasic ceiling / roof

from below

from above

Requirement to basic ceiling

basic ceiling should be of same fire resistance class as suspended ceiling

in case of fire stress:

(plenum)

required forsub-

thicknesstype/

material classbuilding

mm

Knauf System constructioncladding

max.

kg/m³denisty

mm mmthickness

insulationstructure

carrying channels/spacings

b

fire protectionmin.

min.min.

Fire-ResistantBoardsGKF, A2

18 + 15

20 625

500

-2x 12.5 500

20 625

2x 12.5

18 + 15

2x 20

25 + 18500

500

500

-Fire-ResistantBoardsGKF, A2

18

15

2x 12.5

18 + 15

2x 20

25 + 18


625

500

500

500

500

mineral wool2x 40 (60) 40 (30)

S

500 mineral wool40 -G

2x 12.5

18 + 15

25 + 18

500

400

400

-


F90

F60

F30

F90

F60

F30

F30

F90

F60

F30

F60

F30

F90

F60

F30

timber battens

tive system or in case of fire protection from above acc. to page 10

below above

building materialclass A

D11 Knauf Board CeilingsFire Protection from Below and / or from Above (Plenum)

8

D116 Knauf Board Ceiling with metal grid UA / CD


Universal Connector

Ceiling below Ceiling

mm kg/m³mm mm

b

GKF, A2

Fire-ResistantBoards 2x 12.5 500 -

Fire-Resistant

GKF, A2Boards

15

18

2x 12.5

18 + 15

25 + 18

500

500

400

400

mineral wool40 (60) 40 (30)

S

mineral wool2x 40 (60) 40 (30)

S

2x 12.5

18 + 15

2x 20

25 + 18

20

500

625

500

500

-

18

2x 12.5

15

18 + 15

2x 20

25 + 18

625

500

500

500

500

GKF, A2

Fire-ResistantBoards

GKF, A2

Fire-ResistantBoards

40 (60)150 mm wide

40 (60) 40 (30)mineral wool S

on carrying channel

40 (30)mineral wool S+

F90

F60

F30

F90

F60

F30

F30

F90

F60

F30

F30

F90

F60

F30

F90

F60

F30

F30

F30

F90

F60

F30

fire protection ceiling solely from belowD112, D116+exposed ceiling

0.15 kN/m²(e.g. Cleaneo Acoustic Design Ceiling)

consider notes on page 8Board ceilings with sole fire protectionFire resistance classin case of fire stress

from fromno fire protection requirements forbasic ceiling / roof

from below

from above

Requirement to basic ceiling

basic ceiling should be of same fire resistance class as suspended ceiling

in case of fire stress:

(plenum)

required forsub-

thicknesstype/

material classbuilding

Knauf System constructioncladding

max.

denistythickness

insulationstructure

carrying channelspacings

fire protectionmin.

min.min.below above

D11 Knauf Board CeilingsFire Protection from Below and / or from Above (Plenum)

9

Maximum grid spacings fire protection from above

150 mm

150 mm

5001250

40 (60) 40 (30)

40 (60) 40 (30)

D112 Knauf Board Ceiling with metal gridmm

carrying

c a

750850

600750


6501250

D116 Knauf Board Ceiling with metal grid UA / CD

1200

1000

thicknesskg/m³density

40 (60)

40 (60)150 mm wide on

40 (30)

40 (30)

40 (60) 40 (30)

screw tabs to CD 60x27

scheme drawings

min. min.

Additional constructional measures

use anchor approved for fire protectionanchoring to basic ceiling:

bend tabs and screw to lower channelFlush Connector for CD 60x27:

Nonius Hanger Bottom:

from above

F30 to F60

F90

(from the plenum)

F30 to F60

F90

F30 to F60

F90

Further data on pages 8 to 9

spacings of furring channels bthickness / type of cladding

mineral wool S

800

1200 threaded rod M8

Nonius Stirrup

800

1200 threaded rod M8

Nonius Stirrup

(Metal Screws LN 3.5 x 9 mm)

Knauf Ceiling Steel Dowel (mounted in accordance

(Metal Screws LN 3.5 x 9 mm)

with ABZ Z-21.1-1519)

typefor fire protection

Universal Bracket,Nonius Stirrup,

Nonius HangerBottom

Universal Bracket,Nonius Stirrup,

Nonius HangerBottom

Bottom,Universal Bracket

Nonius Hanger

Bottom,Universal Bracket

Nonius Hanger

mm mm

40 (60) 40 (30)

40 (60) 40 (30)

screw to CD Channel 60x27Universal Connector as suspender:(Metal Screws LB 3.5 x 9.5 mm)

40 (60) 40 (30)

Mineral wool SFire resistance classSpacings of Spacings of suspenders

6501250 Universal F30 - -

required for fire protection

carrying channel

Connector

40 (60)150 mm wide on

40 (30)

carrying channel

channel

D11 Knauf Board CeilingsFire Protection Solely from Above / Solely from Below and from Above (Plenum)

10

no fasteningto UW Runner

Note

connection to board ceilingas deflection head to UW Runner

no fastening

board strip

Fire-Resistant Board Fire-Resistant Board

Fire-Resistant Boardmineral wool

Fire-Resistant Board

board strips

fillerFire-Resistant Boardfiller

Fire-Resistant Boardfiller

filler

BSU BSO

BSA 1 BSA 2 BSA 3

BSA 5 BSA 6

Suspended ceilings in connection with basic ceilings of type I to III as well as suspended ceilings for fire protection solely from belowand / or from above that are fire rated F30 to F90 can be connected to partitions if they are of the same fire resistance class.

Surface of partition should be even in the area of the connection. Specific levelling preparations might be necessary.The connection of the board ceiling has to be tight and covered.

Fire protection from below and from above / from aboveFire protection from below

with at least 15 mm allowable movement.

For suspended ceilings with fire protectioninstall a deflection head as standard implementation

from below and from above /cladding to UW runner, but apply cladding tightly up to ceiling.For suspended ceilings with fire protection do not fastenfrom below

Connections of partitions to classified ceilings (board ceilings) are only allowed if it is ensured that in case of fireand a premature collapse of the partition, the debris pieces of the partition may fall down without additional loading of the ceiling.

The following solutions are optional for the connection:

In case of fire protection requirements for the partition the suspended ceiling should have at leastthe same fire resistance.

Fire protective connections to walls

melting point 1000 °C

Connections of light-weight partitions to classified susepnded ceilings scheme drawings

aF30 / F60:F90:

a 10 mma 20 mm

from above

D11 Knauf Board CeilingsConnections

11

Exposed ceiling below fire protection ceiling

see fire protection survey on pages 8 to 9

proof: see page 8

F30 to F90 solely from below

fire protection ceilingaspacing of suspenders Knauf Board Ceiling D112, D116of exposed ceiling

1

b

c

spacing of furring channelsb

spacin

g of ca

rrying

chann

elsexposed ceiling 0.15 kN/m²e.g. Cleaneo Acoustic Design Ceiling

1000800

1200

Maximum spacings for exposed ceiling

carrying channelsSpacings of Spacings of suspenders *) Spacings of

500

furring channels

0.15load class kN/m²

800 **)400 / 500

a b


400 / 500

Grid spacings fire protection ceiling

*) Fasten only to furring channels of fire protection ceiling.

(for Cleaneo AcousticCeilings see D12)

**) Fasten alternating to every second furring channel of the fire protection level if spacing of furring channels (fire protection level) is 400 mm.Fasten to every furring channel of fire protection level if spacing of furring channels (fire protection level) is 500 / 625 mm.

c

install suspended channels of exposed ceiling always laterally to furring channels of fire protection ceiling

Nonius Hanger Top

Universal Bracket for CD 60x27Knauf All Purpose Screw FN 4.3x35 / FN 4.3x65

carrying channel CD 60x27furring channel CD 60x27

GKFKnauf Boards Nonius Stirrup 0.40 kN

for CD 60x27

Nonius Pin

Detail scale 1:5

max. load per suspension of exposed ceiling: 100 NNotes

alternative suspension:Direct Bracketsee page 5 and Data Sheet D12Knauf Cleaneo Acoustic Ceilings

in case of exposed ceilings made of metal

Knauf Board(acc. to ABP P-VHT-1802/05-FN)

2

1 2

1

2

12

The additional load of the suspended ceiling (exposed

substructure of the fire protection ceiling (see also page 2

The spacings of the substructure of the fire protection

ceiling 0.15 kN/m²) has to be considered for the

"Dimensioning of substructure").

ceiling are given by the specifications of the respectivesystem ceiling (e.g. D112) under consideration of the

Knauf Multi-level CeilingD112-D112

suspension height should be 150 mm min.

additional load of the exposed ceiling.

(installation acc. to D12)

D11 Knauf Board CeilingsMulti-level Ceiling

12

Longitudinal sound reduction index R L,w,RRated longitudinal sound reduction

L,w,Rindices R

48

in dB

mineral woolfull area layer ofwithout mineral wool

40 mm 80 mm

52 54

Cladding

mm

Board ceilings with non-perforated surface

Examples of application

single layer 12.5 mm

double layer 2x 12.5 mm 55 5757

Connection of partition

cladding separated

Connection of partition to

paration of suspended ceilingat cladding and construction


to suspended ceiling,

solid basic ceiling, with se-

Connection of partitionto solid basic ceiling(the cladding up to the solid ceiling is effectiveas separating bulkheadof the plenum)

single layer 12.5 mm 65

46 47 48single layer

12.5 mm



continuous claddingto suspended ceiling,

Suspension height 400 mm

In case of suspension height of more than 400 mm the values should be reduced by 1 dB.

single layer 12.5 mm 65


cladding separatedwith absorbent bulkhead *)

to suspended ceiling,

60 400 mm

Separation of plenum

boardsby bulkhead made of

400 mm

*) absorbent bulkhead made of mineral wool acc. to DIN EN 13162, length related flow resistance value

single layer 12.5 mm

Note

r 8 kPa s/m³

D11 Knauf Board CeilingsSound Protection following DIN 4109 Supplement 1 and 2

13

Carrying battens and furring battens / Universal Bracket

ca.

spacing of suspendersaca. 250

150

(anchors)

spacin

g of ca

rrying

batten

sc

900 1000 -800

Knauf Drywall Screws TN 4.3x55acc. to ABZ Nr. Z-9.1-251

fastening of furring battens 50x30 mm

use suspenders of load capacity class 0.40 kN

Note

1)

A customized dimensioning of the ceiling substructure is possible on request (e.g. for different batten dimensions).

to carrying battens 50x30 mm with

not valid for spacing of furring battens of 800 mm2)

1000 950 --

1100 900 --

1200 900 --

(50x30

mm)

8009501200500

700

800

600

1050

1050

1150

-

750

700850

800

900

load class kN/m²

Spacings of suspenders / anchorsSpacings ofcarrying battens

c

0.15

aall dimensions in mm

ca.

Carrying / furring batten

1)

spacing of furring battensb b

Max. spacings of substructure

0.30 0.50

without fire protection

2)

2)

(50x30 mm)

fire protection from below

(see page 2)

Fastening

100see also page 4option 1perimeter

Further construction informationwithout fire protection:

page 3spacing of furring battenswith fire protection:spacings of furring battens and type /thickness of cladding page 8

D111 Knauf Board CeilingWood Frame

14

Knauf Board

Panel Board 20 mm, width 625 mm

Knauf Uniflott

Connection to wall with dry liningD111-A1Details scale 1:5

carrying batten 40x60 mm (bxh) alternate side of fastening

cut edge joint

longitudinal joint

cut edge joint longitudinal joint

Direct anchoring / Universal Bracket 0.40 kN Rapid Wood Hanger 0.25 kN

connection area in case of fire protectionfiller +Trenn-Fix 65

plaster or dry lining, fully filled with mortar at

fasten Universal Bracket for wood

Knauf Ceiling Steel DowelKnauf Board

batten with 2x Knauf Drywall ScrewsTN 3.5x25 to batten

furring batten50x30 (bxh) installation aid, required in case of fire protection

as covering according to page 11

Knauf Drywall Screws TN 4.3x55

Drywall Screw TN

furring batten 50x30 (bxh)

Knauf Uniflott + Joint Tapecarrying batten

anchoring with fastenerapproved for buildingmaterial

Drywall Screw TN 3.5x45carrying batten

furring batten

fastener suitable for substrate,spacing up to approx. 1 m

carrying batten

Connection to wall with dry liningD111-D2

Longitudinal jointD111-B1 Cut edge jointD111-C1

2x KnaufDrywall Screws

TN 3.5x35

50x30 (bxh)

D111 Knauf Board CeilingWood Frame

15

Carrying channels and furring channels / suspended

spacin

g of ca

rrying

chann

els

c

spacing of furring channelsb b

spacing of suspendersaca. 250

(anchors)

ca.100

ca.150

see also page 4option 1perimeter

1) use suspenders of load capacity class 0.40 kN

1100

950

1000

1050

900

900

1200

1100

1000

900

800

700

-

800

750

750

800

850

-

-

700

700 650

2)

not valid for spacing of furring channels of 800 mm2)

2)

2)

-

-

-

-

-

-

-

Carrying channel to furring channel

bend to 90°before installation

bend during installation

1150

1200

600

500

750900

950 800

load class kN/m² 0.15

Spacings of suspendersSpacings ofcarrying channel

c

0.50 0.30

a

0.65

700

750

Ceiling F90below

1)

only Ceiling

1)

Maximum grid spacingsalle dimensions in mmwithout fire protection fire protection from below

(see page 2)

Notes It is recommended to dimension the substructure considering a possibly additional ceiling ( 0.15 kN/m²).A customized dimensioning of the ceiling substructure is possible on request.

Channel connections

Intersection Connectorfor CD 60x27

alternative 2x Clipfor CD 60x27


page 3spacing of furring channelswith fire protection:spacings of furring channels and type /thickness of claddingmax. grid spacings (fire prot. from above)

pages 7 to 8page 10

D112 Knauf Board CeilingMetal Grid

16

Universal Bracket 0.40 kN suspended, e.g. with Nonius Suspension 0.40 kN

Details scale 1:5Connection to wallD112-A2 Connection to wallD112-D2

suspension options:Ankerfix Rapid Hanger 0.25 kN

- with Nonius Hanger Top 0.40 kN- with wire 0.25 kNNonius Suspension 0.40 kN

cut edge joint longitudinal joint

Combo Hanger

Nonius Stirrup 0.40 kN

filler +furring channel CD 60x27

fasten Universal Bracket with Metal ScrewsLN 3.5x9 mm to carrying channel

carrying channel CD 60x27Knauf Uniflott

Drywall Screw TNKnauf Board

UD Runner 28x27 optional as installation aid, required Trenn-Fix 65 for fire protection as covering according to page 11

Knauf Boardcarrying channel CD 60x27

Clip for CD 60x27

Drywall Screw TNKnauf Uniflott +

Joint Tape

Universal Bracketfurring channel CD 60x27Intersection Connector

Knauf Ceiling Steel Dowel



Knauf 4AK Board scheme drawings

board joints with 4-side tapered edges

Knauf 4AK Boardcross mounting (staggering of joints not necessary)filling with Joint Tape

filler +Joint Tape

filler +Joint Tape

longitudinal joint

cut edge joint


17




filler + Trenn-Fix 65

ca. 250 mm a

UD Runner 28x27 optional as installation aid, required for fire protection as covering according to page 11

Nonius PinNonius Hanger Bottomfor CD 60x27Intersection Connectorfor CD 60x27carrying channel CD 60x27

ca. 150 mm

furring channel CD 60x27fastener suitable for substrate,spacing up to approx. 1 m

c

plaster or dry lining, fully filled with mortar at connection area in case of fire protection

for CD 60x27Nonius Hanger Bottom

Nonius Hanger Top

Nonius Pin

Knauf Boardcarrying channel CD 60x27

Intersection Connectorfurring channel CD 60x27

Ankerfix

Clip for CD 60x27

Knauf

Knauf Boards


Ceiling Steel Dowel

Rapid Hanger

Drywall Screw TNKnauf Uniflott


carrying channel CD 60x27furring channel CD 60x27Knauf Uniflott +

Joint Tape

Knauf Board

for CD 60x27

Nonius Stirrup

Nonius Hanger

Nonius PinIntersection Connector

carrying channel CD 60x27Knauf Uniflottfurring channel CD 60x27

for CD 60x27

carrying channel CD 60x27furring channel CD 60x27Drywall Screw TN

Knauf Boards

Top

Drywall Screw TN 3.5x35Panel Board 20 mm,width 625 mm

Hanging Wire

AnkerfixRapid Hanger

Hanging Wire

KnaufCeiling Steel DowelNonius Hanger Top

Nonius PinNonius Stirrupfor CD 60x27Clip for CD 60x27


18

Details scale 1:5Vertically sliding connection to wallD112-A5 Vertically sliding connection to wallD112-D5

Connection of partition to board ceilingD112-B6 Connection of partition to board ceilingD113-B4

Connection to wall with exposed jointD112-A3 Connection to wall with exposed jointD112-A4

for CD 60x27Nonius Hanger Bottom

Nonius Hanger Top

NoniussplintNonius PinNonius Hanger Bottomfor CD 60x27Intersection Connectorfor CD 60x27

Knauf Board stripmitered boardfiller + Trenn-Fix 65

Knauf Board

Clip furring channel CD 60x27for CD 60x27

Drywall Screw TNJoint Tape

furring channel CD 60x27Knauf Board

Sliding connections are suitable for fire resistance F30 as well.

option 1 option 2

cavity dowel or Knauf All Purpose

UW Runner

Knauf Uniflott +Trenn-Fix 65

for connections of "lightweight" partitions to fire protectiverated longitudinal sound reduction indexcladding separated at connection:

R 52 dBL,w,R

Acoustical

full area mineral wool layer

classified suspended ceilings see page 11.

filler +Trenn-Fix 65

UW RunnerKnauf All Purpose Screw FN

with slot strapdiagonal bracing

thickness 40 mm

Screw FN screwed withscrewed into CD Channel CD Channel

Nonius PinNonius Hanger Bottomfor CD 60x27


ca. 150 mm

carrying channel CD 60x27

e.g. U Perimeter Profile 28x27x48fastener suitable for substrate,spacing up to approx. 1 m

c

Nonius PinCombo Hanger for CD 60x27

Edge Trim(if necessary)

furring channel CD 60x27

UD Runner 28x27 optional as installation aid

with Nonius Hanger TopIntersection Connector

ca. 150 mm c


Edge Trim (if necessary)


Sealant


19

Flush metal grid with carrying channel as long channel and furring channels as cross channels / suspended

Note A customized dimensioning of the ceiling substructure is possible on request.

spacin

g of lo

ng cha

nnels

c

spacing of cross channelsb b

spacing of suspendersa

< 1220

(anchors)spacing of suspenders

a

(anchors)

bat entire perimeter, see also page 4In case of D113 bearing UD Runneroption 2perimeter

Universal Connector as suspender

all dimensions in mmMaximum grid spacings

Spacings of

400--

Spacings of suspenders a

650

load class kN/m²Spacing of

1250

c b

cross channelslong channels

500650 -1100

1)

1) use suspenders of load capacity class 0.40 kN

0.15 0.50 0.30

without fire protection fire protection from below

(see page 2)

Long channel to cross channel, flushChannel connections

Universal Connector

predetermined

optional folding point

adjust roughly, depending on useadjust correctly during assembly

delivered unbent

0.40 kN screw to CD Channel in case ofas suspender with Nonius Hanger Top

for additional measures for fire protectionfrom above see page 10.

Further construction informationwith fire protection:spacings of cross channels andtype/ thickness of claddingmax. grid spacings (fire prot. from above)

page 8 to 9page 10

for CD 60x27

Flush Connectorfor CD 60x27

fire protection

folding point

D113 Knauf Board CeilingFlush Metal Grid

20

Universal Bracket 0.40 kN Suspended, e.g. with Nonius Suspension 0.40 kN


longitudinal joint

cut edge joint

cut edge joint

longitudinal jointCombo Hanger- with wire 0.25 kN- with Nonius Hanger Top 0.40 kN

Nonius Hanger Top with

Universal Connectoras suspender with

Nonius Hanger Bottom

Nonius Connector

Nonius Hanger

Nonius HangerTop

Top

Nonius Pin

suspension options

Nonius HangerTop

Ankerfix Rapid Hanger 0.25 kN

M6 / 16 mm

Nonius Suspension 0.40 kN

Nonius Hanger Top 0.40 kNUniversal Connector as suspender with


to center of long channel< 1220 mm

connection area in case of fire protectionplaster or dry lining fully filled with mortar at

fastener suitable for substrate,spacing 625 mm

screw spacing 170 mm

cross channel CD 60x27, length 1190 mm

UD Runner 28x27

aspacing of suspenders

spacing of cross channel

screwing of cladding with UD Runner requiredscrewing of cladding with UD Runner required long channel CD 60x27

cross channel CD 60x27Flush Connector for CD 60x27

fastener suitable for substrate,

screw spacing 170 mm

(load-bearing) (load-bearing)

Knauf BoardsFlush Connector

for CD 60x27long channel CD 60x27length 1190 mm

cross channel CD 60x27,

length 1190 mmcross channel CD 60x27,

Knauf Board

Knauf Uniflott +Joint Tape


Drywall Screw TN

long channel CD 60x27with Metal Screws LN 3.5x9screw Universal Bracket

to long channel

ccspacing of long channel spacing of cross channels

cross channel, length 1190 mm

long channel, continuous

spacing 625 mm

D113 Knauf Board CeilingFlush Metal Grid

21

D112 F90 solely from below see also page 8 installation scheme dimensions in mm

Cladding GKF25 + 18 mm

spacing of carrying channelsc c c c

spac

ing

of fu

rring

chan

nels

ca. 1

00 500

ca.150

2nd layerFire-Resistant Board

width 1250 mmGKF 18 mm,

1st layerSolid BoardGKF 25 mm,width 625 mm

2nd

layer

1st l

aer

see page 16

for spacings ofsuspenders see page 16

2x 20 mm

1st layer:2nd layer:TN 3.5x55

TN 3.5x35

Fastening screws

KnaufDrywall Screws

300 mm170 mm

Spacingof screws

or 500

500

500

500

500

*)

*) min. 3 screws per board width

D113 F90 solely from below see also page 8

Fire-Resistant BoardGKF 18 mm,width 1250 mm

2nd

layer

1st l

ayer

400

400

400

spac

ing

of cr

oss c

hann

els40

040

040

040

040

0

spacing of long channels< 12201250 1250 1250

width 625 mmGKF 25 mm,Solid Board

channel at center line)(installed with long

for spacings ofsuspenderssee page 20

25 + 18 mmCladding GKF

TN 3.5x351st layer: 300 mmTN 3.5x552nd layer: 170 mm

Fastening screws

KnaufDrywall Screws

Spacingof screws

*)

*) min. 3 screws per board width

1st layer

2nd layer

Connection to wallD112F90vu-D2 Longitudinal jointD112F90vu-B1Details scale 1:5

Fire-Resistant Board GKF 18 mm

UD Runner 28x27 as covering for fire protection, see page 11

Nonius Hanger Bottom screwed withCD 60x27

Solid Board GKF 25 mmfurring channel CD 60x27

Metal Screw LN 3.5 x 9 mmto carrying channel

Drywall Screw TN 3.5x55fastener suitable for substrate,spacing up to approx. 1 m

carrying channel

Knauf Uniflott

Connection to wallD113F90vu-D3 Longitudinal jointD113F90vu-B3

Solid Board GKF 25 mmFire Resistant Board GKF 18 mm

cross channel CD 60x27length 1190 mm

aspacing of suspenders

400 mmspacing of cross channels long channel CD 60x27

fastener suitable for substrate,spacing 625 mm

screwing of cladding with UD Runner requiredscrew spacing 170 mm

Drywall Screw TN 3.5x35

cross channel CD 60x27

(load-bearing)

installation scheme dimensions in mm

D112/D113 Knauf Board CeilingsFire Resistance F90 ● solely from below

22

Details scale 1:5Connection to wall with shadow gapD111-D8 Connection to wall with shadow gapD112-D4


25

20 mm 20 mm

Knauf Board strip GKF


Rapid Wood Hangeralternate fasteningside

Hanging Wire

carrying batten

25 20 mm 20 mm

wood batten 30x50 (bxh)

2x Knauf Drywallscrew TN 3.5x35

Edge Trim (if necessary)UD Runner 28x27x0.6


Clip for


Knauf Board strip GKF

furring channel

Edge Trim (if necessary)

fire protection design fire protection design

Settlement jointD111-C3 Settlement jointD112-C3

glue Knauf Board strip GKF

(if necessary)Edge Trim 23x13

>aa>25 >25 >25

a

with Fugenfüller Leicht ca. 100 mm

a 20 mm

glue Knauf Board strip GKFwith Fugenfüller Leicht

> 25 > 25> a a

(if necessary) at one sideEdge Trim 23x13

at one side

Knauf Board GKF

a 20 mm

>aa>25 >25 >25

a

with Fugenfüller Leicht

(if necessary)Edge Trim 23x13

CD 60x27 continuousUniversal Connector for CD 60x27glue Knauf Board strip GKF

at one side

ca. 100 mm

a 20 mm

Settlement jointD113-C4

fire protection design fire protection design

fire protection design

plaster or dry lining fully filled with mortar at connection area in case of fire protection

CD 60x2740x60 (bxh)

D11 Knauf Board CeilingsConnections to Walls / Settlement Joints

23

Carrying channel UA + furring channel CD / suspended

Notes A customized dimensioning of the ceiling substructure is possible on request.It is recommended to dimension the substructure considering a possibly additional ceiling ( 0.15 kN/m²).

spacin

g of ca

rrying

chann

el

c

spacing of furring channelb b

spacing of suspenderaca. 250

(anchors)

ca.100

ca.150

see also page 4option 1perimeter

2300

2050

2150

2200

1900

1950

1750

1850

2000

1200

1400

1500

1300

1100

1000

900

800

700

--

-

-

-

-

-

-

1450

1200

1300

1650

1850

-

-

-

1000

1100 850

-

-

-

-

-

-

-

-

2)

2)

2)

alle dimensions in mmfire protection from below

load class kN/m² 0.15

Spacings of suspenders

2450

2600

600

carrying channelsSpacing of

c

500

0.50

13001950

0.30

2050 1600

a

0.65

1000

1200

Ceiling F90belowonly CeilingNonius Stirrup (0.40 kN)

Maximum grid spacingswithout fire protection

(see page 2)Intersection Connector for UA Profile

Carrying channel UA to furring channel CDChannel connection

bend to 90°before installation


page 3spacing of furring channelswith fire protection:spacings of furring channels and type /thickness of claddingmax. grid spacings (fire prot. from above)

pages 7 + 9page 10

1)

spacing of suspenders max. 1700 mm1)not valid for spacing of furring channels of 800 mm2)

D116 Knauf Board CeilingMetal Grid UA / CD

24


furring channel CD 60x27

Top

UA 50x40carrying channel

Intersection Connector

Nonius Stirrup

Nonius Hanger

Nonius Pin

ca. 100 mm

ca. 250 mm

filler + Trenn-Fix 65

Drywall Screw TN

Nonius Hanger TopNonius Stirrup for UA 50x40

carrying channel UA 50x40

ca. 150 mm

for UA 50x40

for UA 50x40

Knauf Board UD Runner 28x27 optional as installation aid, required for fire protection as covering according to page 11fastener suitable for substrate

spacing up to approx. 1 m

filler + Trenn-Fix 65UD Runner 28x27

c a

Nonius Pin

Longitudinal jojntD116-B1 Cut edge jointD116-C1

Knauf Boardsfurring channelDrywall Screw TN

carrying channel UA 50x40

for UA 50x40

Knauf Board

carrying channel UA 50x40Intersection Connector

Nonius Pin

Nonius Hanger Top

Knauf Uniflott + Joint TapeDrywall Screw TN


Nonius PinNonius Stirrupfor UA 50x40

Knauf

furring channelCD 60x27

for UA 50x40Nonius Stirrup

Ceiling Steel Dowel

Knauf Uniflott

ca. 200 mm

UA Profile 50x40x2.0

UW Profile 50x40x0.6Metal Screw LB 3.5x16 furring channel CD 60x27

extension of UA Profileswith UW Profile 50x40

Nonius Hanger Top

Intersection Connectorfor UA 50x40

CD 60x27

D116 Knauf Board CeilingMetal Grid UA / CD

25

Details scale 1:5application according to Technical Data Sheet D16 Knauf Ceiling Built-insCeiling bulkhead

250 mm

Höhe

-H-

250 mm

If spacing of Ceiling Steel Dowel is reduced

Acoustical Sealant

Height -H- Knauf Board

1.40

1.00

m mm12.5

2x 12.5

by 50 %, allowable heights may be doubled

UW Runner

Dowel a 1.0 m

Drywall Screw TNUniflott

insulationUW Runner

Knauf CW Stud

Knauf Board

DrywallScrew TN

Knauf Board

Cladding of bulkhead

rivet UW Runner with Knauf CW Stud

Knauf Ceiling Steel

application according to Technical Data Sheet D19 Knauf Designed CeilingsSplit level ceiling 45°

Drywall Screw

Knauf Board

CD 60x27

45° miterKnauf Board with

DrywallScrew TN

Multi Connector withadapters 135°

TN 3.5x25

Multi Connector with adapters 135°(shorten connector if necessary)

Multi Connector for CD 60x27

for more adapters see Data Sheet D19

Multi Connector Adapteradapter e.g. 135°

application according to Technical Data Sheet K736 Knauf LaVita Shielding BoardsLaVita Shielding Boards

LaVita Shielding Board 12.5 mmconductive side

grounding via potential equalizationLaVita Arrester Plate

LaVita Shielding Board 12.5 mm

LaVita Arrester Platescrewing into metal studKnauf All Purpose Screw FN 4.3x35, LaVita By-pass Plate

cut edge joint with

conductive connectionin longitudinal direction

of LaVita Shielding Boards

Conductionand by-pass

LaVita Shieldingconductive side

and plenumof partition

Reference for more information D12 Knauf Cleaneo Acoustic Ceilings / D15 Knauf Wood Joist Ceilings / D16 Knauf Ceiling Built-ins( e.g. access panels, illuminations, ceiling bulkhead)

covering of

Shielding: high frequency electromagnetic waves / electrical alternating fields of low frequency

Board

D11 Knauf Board CeilingsSpecial Details

26

Consumption of material per m² ceiling without allowance for loss and waste. Amounts refer to ceiling area of: 10 m x 10 m = 100 m²

- - 0.7Nonius Hanger Bottom for CD 60x27

mineral wool (consider fire protection specs, see pages 6 to 10)

Metal Screws 4x LN 3.5x9 mm (screwing to CD Channel)Flush Connector for CD 60x27

m²

pcs

CD Channel 60x27x0.6; length 1.19 m

CD Channel 60x27x0.6; length 4 m

Metal Screws 2x LN 3.5x9 mm (screwing to CD Channel)Combo Hanger for CD 60x27

Multi-Connector (as longitudinal connection for CD Channels)

alt.

pcsm

m

pcs

-1.5

as req. as req. as req.

--

--

as req. 1

1.5-

- 0.20.21.9

-

-

-

--

- -

1.9

0.8

-

-

-

- -- 0.7

0.8

1.2 -

e.g. Knauf Ceiling Steel Dowel for reinforced concrete

Metal Screws 2x LN 3.5x9 mm (fastening to CD Channel)Universal Bracket for CD 60x27

Ankerfix Rapid Hanger for CD 60x27

approved fastenerKnauf Ceiling Steel Dowel (for reinforced concrete)

substructure

Nonius Hanger Top

Combo Hanger for CD 60x27

or

or

Nonius Pin

Hanging Wire

alt.

alt.

pcs

pcs

pcs

fastener approved for substrate

italic = not provided by Knauf

UD Runner 28x27x0.6; length 3 mconnection to wall

Description

m

pcs

Unit

0.70.7

- - 0.7

-- -

-

-1.3

-2

0.70.7

-1.2

1.21.2 -

-

2

-- 0.7

1.4 2.41.2

-

0.4

0.7

1

0.4

0.4 0.4

0.4

1 2

0.4

0.7

2 3D113

Amount as average valueD111

Knauf Drywall Screws 2x TN 3.5x25 mm (screwing to batten)

alt.

alt. Rapid Wood HangerKnauf Drywall Screws 2x TN 3.5x35 mm (screwing to batten)

carrying batten 50x30 mmfurring batten 50x30 mmKnauf Drywall Screw TN 4.3x55 mm (screwing furring batten to carrying batten)

Jointing

pcs

hanger: 650 mm; carr. chan.: 1250 mm; furr. chan.: 500 mm


hanger: 850 mm; carr. batten: 700 mm; furr. batten: 500 mm

2 Standard

F30 solely from aboveKnauf Boards GKF / GKFI

3

2

15 mm

hanger: 1100 mm; carr. chan.: 1250 mm; lfurr. chan.: 500 mmKnauf Boards GKB / GKBIhanger: 1000 mm; carr. batten: 900 mm; furr. batten: 500 mm

Standard1

D111 D113

12.5 mm Knauf Boards GKB / GKBIStandard1

12.5 mm

Knauf Boards GKB / GKBI resp. GKF / GKFI 2x 12.5 mmStandard

2x 12.5 mm

0.4

1.3

2.6

2.6

1.56

2.52.11.2

2.13.2

1.5

--

-

-

- - -

--- - -

-

- --4

--

1.3 24

1.2-

1.21.2

0.7

0.7 1.2

1.90.20.8

1.21.21.22.4

Universal Bracket for timber batten 50x30 1.3 2 - - -

alt.

Metal Screws 2x LB 3.5x9.5 mm

Universal Connector (as suspender)

Joint Tape (for cut edges)Knauf Jointfiller Super for machine filling; 20 kg bagKnauf Uniflott for hand filling; 25 kg bag resp. 5 kg bagTrenn-Fix 65 m

kgkgm

- -

- -

0.7 1.2

- 2.4 -

-

Universal Connectoralt. 3 3 -

0.3

0.450.4

0.4

0.45

0.40.50.6

0.45

0.40.30.4

0.45

0.4

0.60.5

0.45

0.40.350.45

--17 9- 17

27

-

927

27

--- -

mmpcs

**) only necessary for fire protectionas req. = as required

F30 solely from belowF30 allein von untenKnauf Boards GKB / GKBI resp. GKF / GKFI

Knauf

TN 3.5 x 45 mm

TN 3.5 x 25 mmTN 3.5 x 35 mm

Screw attachment (fastening of Knauf Boards)

DrywallScrews

Knauf Boards m² 1(see below) 2 1 2 1

0.30 *)

0.15 *)

0.30 *)

0.30 *)

0.15 *)

*) load class kN/m²

2x Nonius Hanger TopNonius Connector2x Nonius Pin

- - 1.4 2.4 -- - 0.7 1.2 -- - 1.4 2.4 -

M 6 / 16 - - -0.7 1.2

1.2

2.41.2

D11 Knauf Board CeilingsConsumption of Material of selected Examples

27

Description

UD Runner 28x27x0.6; length 3 m

Unit Amount as average valueD112

connection to wall

italic = not provided by Knauf

fastener approved for substrate

alt.

0.4

substructureKnauf Ceiling Steel Dowel (for reinforced concrete)approved fastener

e.g. Knauf Ceiling Steel Dowel for reinforced concrete

Hanging WireAnkerfix Rapid Hanger for CD 60x27Combo Hanger for CD 60x27alt.

Nonius Hanger Top

Nonius Hanger Bottom for CD 60x27

Combo Hanger for CD 60x27alt.alt. Nonius Stirrup for CD 60x27

Nonius Pin

Metal Screws 2x LN 3.5x9 mm (screwing with CD Channel)

Universal Bracket for CD 60x27Metal Screws 2x LN 3.5x9 mm (fastening to CD Channel)

or

or

Nonius Stirrup for UA 50x40

D1161 2

0.4 0.4 0.4 0.4 0.4

0.4 0.4 0.4 0.4 0.4 0.4

0.7 1 1.4

1.22.4

1.2

1.21.21.2-1.21.2-

2.14.2

2.12.1

4.22.12.12.1

-

1.51.51.5-1.51.5-

--

---

--

0.7

--

0.7

0.7

--

---

11----1

--

---

--

1.4

--

1.4

1.4

Intersection Connector for UA 50x40mineral wool (consider fire protection specs, see pages 6 to 10) as req. as req.

- - -as req.as req.

2.3 2.31.2

2.3

Multi-Connector (as longitudinal connection for CD Channels)CD Channel 60x27x0.6; length 4 m

2x Clip for CD 60x27Intersection Connector for CD 60x27

UW Profile 50x40x0.6 (for extension of UA Profiles)

alt.

UA Profile 50x40x2.0

3.23.2

--

0.6-

0.6-

3.5

-

0.7-

2.12.12.1

0.040.04

- -

0.41.1

0.41.1

0.04

-

0.41.1

m

pcs

1.2 2.1

pcs

mpcsmm

m²

pcs

pcs

pcs

pcs

pcs

pcs

3 4

0.4

0.4

Joint Tape (for cut edges)

mTrenn-Fix 65Knauf Uniflott for hand filling; 25 kg bag resp. 5 kg bagKnauf Jointfiller Super for machine filling; 20 kg bag

kg

Knauf

TN 3.5 x 55 mmJointing

TN 3.5 x 25 mmTN 3.5 x 35 mm pcs

Screw attachment

kgm

21 3

(fastening of Knauf Boards)

2x 12.5 mm



12.5 mm




Knauf Boards GKF / GKFI

Standard

Standard

F90 solely from below

F30 solely from below / F60 below basic ceiling I to III

Knauf Boards GKF / GKFI (Solid Boards)3

D112

2x 20 mm3

2x 12.5 mm

12.5 mmStandardF30 below basic ceiling type II to III

Knauf Boards GKB / GKBI resp. GKF / GKFI

Knauf Boards GKB / GKBI 2x 12.5 mm

Knauf Boards GKB / GKBIF30 below basic ceiling type II to III

Knauf Boards GKF / GKFI 12.5 mm

StandardKnauf Boards GKB / GKBI

2

F30 solely from below / F60 below basic ceiling I to III2x 12.5 mmKnauf Boards GKF / GKFI

4

4.64.62.3 2.3

1.5

1.53.0

1.5

5.82.9

as req.

4.8

2.4-

2.4

2.42.4

2.44.8

2.4

1.2

-

5.8

-

2.9-

-

0.73.5

0.30.40.45

0.40.5

0.45

0.40.8-0.45

0.41-0.45

0.40.30.40.45

0.40.50.60.45

0.40.8-0.45

0.4

91717-

- - 171313

-

21 ---17 9

172113-

0.6

as req. = as required

D116

1

DrywallScrews

Knauf Boards m² 1 2 21 22 2(see below)

1

2

0.30 *)

0.15 *)

0.50 *)

*) load class kN/m²

0.15 *)

0.30 *)

---

2x 20 mmhanger: 800 mm; carr. chan.: 1000 mm; furr. chan.: 500 mm

F90 solely from below and from aboveKnauf Boards GKF / GKFI (Solid Boards)

hanger: 600 mm; carr. chan.: 750 mm; furr. chan.: 500 mmKnauf Boards GKF / GKFI (Solid Boards)F90 solely from below and from above

25 + 18 mm 0.50 *)

0.50 *)

-

---

Consumption of material per m² ceiling without allowance for loss and waste. Amounts refer to ceiling area of: 10 m x 10 m = 100 m²

D11 Knauf Board CeilingsConsumption of Material of selected Examples

28

D11 Knauf Board CeilingsSpecifications

Item Description No. of units Unit price Total price

...... Ceiling lining/ suspended ceiling * DIN 18168-1, installation height in m .........., suspension height in cm .............,*fi re resistance class according to DIN 4102-2 F30/ F60/ F90/ F120 *,*in connection with basic ceiling type I/ II/ III * DIN 4102-4, */ for ceiling lining solely resistant to fi re from below for protecting the basic ceiling, */for suspended ceiling solely resistant to fi re from below for protecting the basic ceiling and the plenum, */for suspended ceiling solely resistant to fi re from the plenum for protecting the room lying below, */for suspended ceiling solely resistant to fi re from the plenum and from below for protecting the room ly-ing below, the basic ceiling and the plenum *,*anchored on reinforced concrete/ wooden beams, spacing in cm ............./steel girder, type .............., spacing in cm ............., *single/ double * layer cladding made of Knauf Boards GKB/ GKBI/ GKF/ GKFI * 12.5/ 15/ 18/ 20/ 25 * mm / LaVita Shielding Boards GKF 12.5 mm *, jointing in accordance with Code of Practice no. 2 (IGG, April 2003)quality standard Q1 basic fi lling to be coated with plaster/ ........... */ quality standard Q2 standard jointing *.Product/ System: Knauf Board Ceiling D111/ D112/ D113/ D116 * ......... m² .......... € .......... €

...... Ceiling lining/ suspended ceiling * DIN 18168-1, installation height in m .........., suspension height in cm .............,* fi re resistance class according to DIN 4102-2 F30/ F60/ F90 *,*for ceiling lining solely resistant to fi re from below for protecting the basic ceiling, */for suspended ceiling solely resistant to fi re from below for protecting the basic ceiling and the plenum *,*anchored on reinforced concrete/ wooden beams, spacing in cm ............./steel girder, type .............., spacing in cm ............., *installation of fi re protection ceiling with carrying channels and furring channels, suspended with Universal Bracket/ Nonius Suspension *,single/ double * layer cladding, made of Knauf Fire-Resistant Boards GKF, thickness 20/ 2x12.5/ 18+15/ 20+20/ 25+18 * mminstallation of exposed ceiling with furring channels / carrying channels and furring channels *, suspended with Direct Brackets/ Universal Brackets * on furring channels of fi re protection ceiling,cladding made of Knauf Boards GKB 12.5 mm,jointing in accordance with Code of Practice no. 2 (IGG, April 2003)quality standard Q1 basic fi lling to be coated with plaster/ ........... */ quality standard Q2 standard jointing *.Product/ System: Knauf Ceiling D112 below fi re protection ceiling D112/ D116 * ......... m² .......... € .......... €

...... Jointing as upgrade for gypsum board ceiling, for higher surface requirements, quality standard Q3 according to Code of Practice no. 2 (IGG, April 2003),tolerance fl atness with higher requirements according to DIN 18202, table 3, line 7,*on ceiling, application height in m .........., substrate gypsum boards,application of fi lling compound on the entire surface, scratched. Product: Knauf Readygips ......... m² .......... € .......... €

...... Jointing as upgrade for gypsum board ceiling, for highest surface requirements, quality standard Q4 according to Code of Practice no. 2 (IGG, April 2003),tolerance fl atness with higher requirements according to DIN 18202, table 3, line 7,on ceiling, application height in m .........., substrate gypsum boards, to be coated with: smooth/ textured * ceiling linings with shine/ glaze/ paint coats/ coats with medium shine/ Stuccolustro/ other sophisticated smoothing technique *,application of special primer , pigmented white, organic based,Product: Knauf Putzgrund plaster primer and fi nishing plaster (skim coat) on the entire surface, thickness of coat: 2 mm, smooth surface.Product: Knauf Multi-Finish ......... m² .......... € .......... €

* Cancel not applicable items Sub-total ............... € 29

D11 Knauf Board CeilingsSpecifications, Construction, Application

Item Description No. of units Unit price Total price

...... Ceiling lining/ suspended ceiling * DIN 18168-1, installation height in m .........., suspension height in cm .............,*fi re resistance class according to DIN 4102-2 F30,*for ceiling lining solely resistant to fi re from below for protecting the basic ceiling, */for suspended ceiling solely resistant to fi re from below for protecting the basic ceiling and the plenum, *anchored on reinforced concrete/ wooden beams, spacing in cm ............./steel girder, type .............., spacing in cm ............., *cladding:single layer made of Knauf Boards GKF (4AK) 12.5 mm/double layer made of one layer Knauf GKF 12.5 mm and one layer Knauf Boards GKF (4AK) 12.5 mm *,Jointing for higher surface requirements, quality standard Q3 according to Code of Practice no. 2 (IGG, April 2003),tolerance fl atness with higher requirements according to DIN 18202, table 3, line 7,application with Knauf Readygips/ TRIAS/ Jointfi ller Super/ Fugenfüller Leicht * and Joint Tape.Product/ System: Knauf Plattendecke D111/ D112/ D113/ D116 * 4AK .......... m² .......... € .......... €

...... Connection as angle profi le/ joint/ UD Runner *, sliding/ fastened/fi re resistance ............*, for ceiling lining/ suspended ceiling *,at entire perimeter, installation according to drawing no. ............... . .......... m .......... € .......... €

* Cancel not applicable items Sub-total ............... €

ConstructionKnauf Board Ceilings are anchored directly to the basic ceiling as a ceiling lining, or with a suspen-sion as suspended ceiling.Knauf Boards are screwed on a wood frame made of carrying battens and furring battens (D111), on a metal grid made of carrying channels and fur-ring channels (D112/ D116) or on a fl ush metal grid made of long and cross channels (D113.Select board type considering technical and build-ing physical requirements.

Settlement joints have to be taken over into the construction of the ceiling system.Use control joints in the case of ceiling areas over approx. 15 m length, or for narrow ceiling spaces caused by a break of a wall. Separate gypsum boards from building elements made with materials other than gypsum, especial-ly columns, by creating control joints that allow for movement, e.g. shadow gap.

By applying Knauf LaVita Shielding Boards a strong shielding of high frequency electromagnetic waves and of electrical alternating fi elds of low fre-quency can be achieved.Knauf profi les are delivered galvanized. This cor-rosion protective coating is suffi cient for indoor rooms, including bathrooms and kitchens in pri-vate housing. For other areas, e.g. exposed to out-door air, additional corrosion protection is neces-sary (see DIN 18168-1 table 2).

ApplicationSubstructureAnchoring to basic ceilings made of● wood: Drywall Screws (used in accordance with

Construction Supervisory Permit no. Nr. Z- 9.1- 251),

● reinforced concrete: Knauf Ceiling Steel Dowel (used in accordance with Construction Supervi-sory Permit no. Z-21.1-1519),

● other building materials: anchors have to be per-mitted and standardized for the building material being used.

Fire protection from above: Use anchor that is ap-proved for fi re protection purposes (Knauf Ceiling Steel Dowel). Suspension of channels only with suspenders according to page 10 (consider addi-tional measures).Suspend with Hanging Wire and Ankerfi x Rapid Hanger (lock lever), Universal Connector, Combo Hanger or Rapid Wood Hanger, Universal Brack-et, Nonius Hanger (screw with channel in case of fi re protection from above or total ceiling weight of

≥ 0.4 kN/m²) or Nonius Stirrup. Secure Nonius Pin against sliding out. For spacings of anchors and channels or battens see tabels of systems. Connect carrying battens / channels with suspenders and align planely in re-quired height.Connections of channels / battens● D111: carrying battens to furring battens 50/30

with Knauf Drywall Screw TN 4.3 x 55 mm● D112: carrying CD channel to furring CD Chan-

nel with CD Intersection Connector or Clips for CD 60x27

● D113: long CD channel to cross CD Channel with Flush Connector or Universal Connectors

● D116: carrying UA Profiles to furring CD Chan-nels with UA Intersection Connector

Connection to wall with UD Runner 28/27 as load-bearing connection, installation aid or in case of fi re protection; fastening with anchor that is suitable for the respective building material, spacing of fas-teners 1 m max. (non load-bearing) resp. 625 mm

max. (load-bearing). For sound protection require-ments seal up carefully with acoustical sealant ac-cording to DIN 4109, supplement 1, chapter 5.2; porous sealant strips like Sealing Tape are usually not suitable in this case.

Cladding● Apply boards laterally to furring battens (D111)/

furring channels (D112/ D113/ D116).● Apply cut edge joints on battens / channel and

stagger them for at least 400 mm. If using 4AK Boards (4-side tapered egdes) cross joints are allowed in connection with filling with Joint Tape.

● Start fastening of Knauf boards either in the mid-dle or at a corner in order to prevent upsetting deformation. Press boards firmly on to the grid and screw with Drywall Screws TN according to page 3.

● Carry out connections to other construction-al components with Knauf Trenn-Fix 65 and fill-er, cover connection with runner/ board strips in case of fire protection.

30

D11 Knauf Board CeilingsFastening of Loads, Jointing, Surface Treatment

Fastening of loads to Knauf Board Ceilings● Ceiling lights, curtain rods etc. can be fastened

to board ceilings using universal dowels, cavity dowels or toggles.

● Single loads fastened directly to the cladding should not exceed 0.06 kN per span width of board.

● Additional loads (extra loads like ceiling lights, curtain rods etc.) have to be considered for the calculation of the total ceiling load according to diagram on page 2 or should be fastened direct-ly to the basic ceiling.

● In case of fire protection the fastening of loads to cladding or channels is not permissible, fasten-ing of loads only to basic ceiling. „Ceiling below Ceiling“ allows the installation of exposed ceil-ings ≤ 0.15 kN/m² in case of fire protection.

JointingFor higher optical quality requirements like occur-ing streak of light, Knauf boards with 4AK edges are the ideal basis for perfect jointing with Joint Tape, Knauf Fugenfüller Leicht or Readygips.With 4AK Boards the usual displacement of cut edges of at least 400 mm can be replaced by the much more effective cross joint application and jointing.

Filling compounds● without Joint Tape: hand filling with Knauf Uni-

flott/ Uniflott impregnated/ TRIAS● with Joint Tape: hand filling with Knauf Fugenfül-

ler Leicht or machine filling with Ames machine and Knauf Jointfiller Super

● Knauf TRIAS matches the color of the paper of gypsum boards and has reduced suction proper-ties after hardening

● surfaces filled with Knauf TRIAS are of low con-trast and particular advantageous for paint coats and fleece wallpapers

● Knauf Uniflott impregnated is the system filling compound for impregnated Knauf Boards. It is water-repellent and matches the color of impreg-nated Knauf Boards

● use Knauf Finish-Pastös for the final filling coat as fine skimming before sanding the joints

Application● for multi layer cladding, fill in joints of first layers,

smooth joints of top layer● fill all visible screw heads as well● Recommendation: Fill cut edge joints of visible

layers using tape no matter which filling material is used

● use Knauf Spezialgrund to prime the entire sur-face of filled Knauf Boards to control suction and for optical harmonization of the surface. Knauf Spezialgrund is a system component for the creation of surfaces with higher quality require-ments

● quality standards Q1 to Q4 according to Code of Practice no. 2 „Verspachtelung von Gipsplatten - Oberflächengüten“ of the IGG

Application time / climate● Filling of joints should only take place after the

boards have been allowed to rest in the given hu-midity and temperature zones, and no more lon-gitudinal changes can be expected, i.e. expan-sion or contraction.

● Joints should be filled at a minimum temperature of +10°C (50°F).

● in case of mastic asphalt screed, fill in joints after screed has been applied

Surface treatmentBefore applying paints or coats the fi lled surface should be dust-free. Use a primer on Knauf Boards before coating or painting them. Ensure that the primer and the coat or paint are compatible.To settle the different suction properties of the fi lled areas and the paper surface, primers like e.g. Knauf Tiefengrund/ Spezialgrund/ Putzgrund are suitable.In case of wallpaper lining a primer that allows an easier removal of wallpaper for redecoration is rec-ommended. After wallpapering or plastering ensure adequate ventilation for fast drying.

The following coats can be used on Knauf Boards:● wallpapers: paper-, textile and synthetic wallpa-

pers. Use only adhesives made of cellulose ac-cording to „Code of Practice no. 16 “Technische Richtlinien für Tapezier- und Klebearbeiten“, Frankfurt/Main 2002, released by Bundesauss-chuss Farbe und Sach wertschutz.

● Plasters: Knauf structured plasters, Knauf indoor plasters, Knauf Acoustic Plaster, entire surface smoothing like e.g. Knauf Readygips or Knauf Multi-Finish, mineral plasters in connection with paper taped jointing.

● Coats: Resin dispersion paints, multicolored (rainbow) emulsion, oil paint, matte-finish lac-quer, alkyd resin paint, polymer resin paint, PUR lacquer, or epoxybased lacquer, according to in-tended use or as required.

● Alkaline coats such as lime, water glass paints and silicate-based paints are unsuitable for gyp-sum board surfaces.

● Silicate-based emulsion paints may be used af-ter referring to the manufacturer’s recommen-dations and following the stipulated guidelines closely.

Gypsum plasterboard surfaces that have constant-ly been exposed to light without any protection can cause yellowing after coating. Therefore a trial coat is recommended that will extend across several boards including all joints. Yellowing can, howev-er, be successfully avoided only by using a spe-cial primer.

31

D11 Knauf Board CeilingsDeclarations of Compliance

Declaration of compliance by the system manufacturer

Knauf Gips KGAm Bahnhof 797346 Iphofen, Germany

It is certifi ed herewith that the construction variants, application details and specifi ed products included iniKnauf Technical Data Sheet D11 Knauf Board Ceilings, edition 2006-03 are fully in accordance with the specified valid building supervisory proofs respectively.

As far as specified for the respective system / detail, this applies particularly to ● the calculation of statics according to DIN 18168 and / or DIN EN 13964● the fire protection according to ABP P-3400/4965-MPA BS and ABP P-3155/3992-MPA BS

To fullfill the building supervisory requirements specified above in the installation of Knauf ceiling systems, building and application have to be done accord-ing to the valid edition of Knauf Technical Data Sheet D11 with system components specified there. This has to be certified by the installer of the component with the declaration of compliance (see above) towards the contractor.

Iphofen, March 2006

Prof. Dr. Hummel Dr. Ruf

Declaration of compliance by the installer of the building component

Installer: .................................................................................................................................................................................................(name, address) .................................................................................................................................................................................................

Site / building: .................................................................................................................................................................................................

Date of installation: .................................................................................................................................................................................................

Building Component / .................................................................................................................................................................................................requirements: .................................................................................................................................................................................................

.................................................................................................................................................................................................

It is certifi ed herewith that the Knauf ceiling system as stated above has been built and installed in accordance with

Knauf Technical Data Sheet D11 Knauf Board Ceilings, edition 2006-03

with the system components specified there, and has therefore been built regarding the declaration of compliance by the system manufacturer below in accordance with the valid building supervisory proofs concerning statics, sound insulation and fire protection.

.............................................................................................................. ..........................................................................................................Place, date Stamp and signature

D11/engl./D/03.06/FB/D © All technical changes reserved. Only the current printed instructions are valid. Our warranty is expressly limited to our products in flawless condition. All application quantities and delivery amounts are based on empirical data that are not easily transferable to other deviating areas. All rights reserved. All amendments, reprints and photocopies, including those of excerpts, require the express permission of Knauf Gips KG, Am Bahnhof 7, 97346 Iphofen, Germany.

The structural, statical properties, and characteristic building physics of Knauf systems can solely be en-sured with the exclusive use of Knauf system components, or other products expressly recommended by Knauf.

Phone: 09001 31-1000*Fax: 01805 31-4000**

Knauf Gips KG, Am Bahnhof 7, 97346 Iphofen, Phone: +49 9323 31-0, Facsimile: +49 9323 31-277

* A rate of 0.39 € per minute will be charged if calling from the German landline network. Callers whose phone numbers are not registered within the address database of Knauf Gips KG (e.g. private builders or non-customers) will be charged a rate of 1.69 € per minute. Calls from mobiles will be charged 1.48 € per minute. ** 0.14 € per minute

www.knauf.de

Knauf DirektTechnical Advisory Service:

D11 Knauf Board CeilingsBasics of DimensioningKnauf Boards / Span Widths of Cladding / Fastening of CladdingPerimeter Spacings of Substructure / Height of constructionSuspensions, Load Bearing Capacity Classes According to DIN 18168-2Types of Basic Ceiling, Fire Protection from Below and from AboveFire Protection from Below and from Above (Basic Ceiling)Fire Protection from Below and / or from Above (Plenum) (2)Fire Protection Solely from Above / Solely from Below and from Above (Plenum)ConnectionsMulti-level CeilingSound Protection following DIN 4109 Supplement 1 and 2D111 Wood Frame (2)D112 Metal Grid (4)D113 Flush Metal Grid (2)D112/D113 Fire Resistance F90 - solely from belowConnections to Walls / Settlement JointsD116 Metal Grid UA / CD (2)Special DetailsConsumption of Material of selected Examples (2)SpecificationsSpecifications, Construction, ApplicationFastening of Loads, Jointing, Surface TreatmentDeclarations of Compliance

d11 knauf board ceilings€¦ · d11 knauf board ceilings d111 – wood frame d112 – metal grid...

Documents