d25900k 10kg hammer · 2004. 1. 8. · introduction this dossier introduces the 10kg demolition...
TRANSCRIPT
December 2001M.Chadwick
IntroductionBill Of Material
D25900k---a
ExplodedDrawingE13184E13185E13186
RepairInstructions
R11352
NewParts
106
MarketingInformation
ProductPhotograph
MainMenu
D25900K10Kg Hammer
TYPE 1
Introduction
This dossier introduces the 10Kg Demolition Hammer.
This product has 101 new part numbers plus 5 new pieces of ServiceTooling.
Currently 4 Service kits are in development and should be ready inJanuary 2002.All the parts that will make up the kits are available separately.
A very comprehensive Repair manual is available, based on a total stripdown and re-assembly . This includes technical data, information onlubrication and photographs of critical elements at each stage. Alsoincluded is a trouble-shooting chart. This Manual should be referred tobefore starting any repair work.
It is essential that the Service Tooling is used when repairing this product asthis will ease the operation and prevent any damage to components.
Launch Details
Manufacturing PlantService Parts WarehouseLaunch MarketsLaunch Date
Spennymoor.Perth AvenueEurope, B1, GBJanuary 2002
Technical Information
Static SensitiveVoltage #1Voltage #2Ampere #1Ampere #2Power InputPower OutputB.P.M.Impact EnergyWeightTool Holder
NO2301158.5151500 Watts750 Watts1020 - 20405-25 J.9.8 KgS.D.S Max.
TYP.
WWW.2helpU.com 17 - 09 - 01E13184 / 579867-00
D25900K
58
57
58
53
54
26
5251
4847
4950
45
46
42
41
40
39
41
37
43
36
35
34
30
32
33
2
58
58
1
16
18
21
22
28
29
24
23
26
26
25
14
12
13
19
58
3
5
4
10
38
26
1
8
800
836 837
838
11211
17
15
9
44
79
TYP.
WWW.2helpU.com 08 - 01 - 04E13185 / 579867-00
D25900K 1
111
801 840 845
87
88
89
90
91
92
93
95
94
96
95
97
98
99
100
101
102
103
104
110
109108
107
71
74
68
6970
67
847
855
TYP.
WWW.2helpU.com 17 - 09 - 01E13186 / 579867-00
D25900K 1
74
72
7371
75
7677
78
80
81
82
83
82
81
86
59
61
62
63
60
64
65 66
56
800
Black & Decker Bill of Materials - PARTS LIST
Page 1
Product Number D25900K---A Product Description DEMOLITION HAMMER Type Identifier TYPE 1
ItemNumber
QuantityPer
Part Number Part Description Variant Description TypeDescription
Market Codes Referto R.I.
1 1 579837-00 ARMATURE 230V 230 V AR - B1 - B2 - CH - GB - QS - XE No
1 1 579837-01 ARMATURE 120V 120 V LX - QU No
2 1 579827-00 FIELD 230V AR - B1 - B2 - CH - GB - QS - XE Yes
2 1 579827-01 FIELD 120V 115 VOLT 115 V LX - QU Yes
3 1 487266-00 BRUSH PLATE SA 230V AR - B1 - B2 - CH - GB - QS - XE Yes
3 1 487266-01 BRUSH PLATE SA 115 V LX - QU Yes
4 1 576487-00 SLEEVE INSULATING No
5 1 577745-00 BEARING No
8 2 487340-00 BRUSH CUT OFF 230 V 230V AR - B1 - B2 - CH - GB - QS - XE No
8 2 487340-01 BRUSH CUT OFF 115 V 115 V LX - QU No
9 2 487377-00 BRUSH SPRING No
10 1 487252-00 FAN SA Yes
11 1 324119-02 SCREW No
12 1 377374 PIN No
13 1 487276-00 TRIGGER No
14 1 487285-00 ROD No
15 1 487286-00 ACTUATOR No
16 1 578450-00 RING Yes
17 2 326467-00 DETENT No
18 1 487326-00 LEAD SWITCH SA AR - B1 - B2 - CH - GB - QS - XE No
18 1 487326-01 LEAD SA LX - QU No
19 1 487275-00 HANDLE No
21 1 487388-00 COVER No
22 1 326087-01 SWITCH No
23 1 813244 TIE No
24 1 487378-00 BRACKET No
25 1 487394-00 CORD CLAMP No
26 7 330065-08 SCREW No
28 1 323091-01 CORD PROTECTOR No
Black & Decker Bill of Materials - PARTS LIST
Page 2
29 1 330048-39 CORDSET XE No
29 1 330061-02 CORDSET LX No
29 1 330100-02 CORDSET QU No
29 1 573379-08 CORDSET AR No
29 1 582319-00 CORDSET B1 - QS No
29 1 582319-01 CORDSET B2 No
29 1 582319-02 CORDSET GB No
29 1 582573-08 CORDSET B2 No
30 1 487271-00 COVER No
32 1 487224-00 SEAL No
33 1 576387-00 SEAL No
34 1 324821-04 CIRCLIP No
35 1 330003-70 BEARING No
36 1 487209-00 SEAL Yes
37 1 324821-03 CIRCLIP No
38 1 487234-00 CON ROD No
39 1 578452-00 SPACER 21.8 X 5.2 No
40 1 578451-00 SPACER 15.2 X 5.2 15.2 X 5.2 No
41 2 330003-67 BEARING No
42 1 579782-00 GEAR No
43 1 579783-00 GEAR No
44 1 579772-00 GEARCASE SA Yes
45 1 579839-00 CRANKSHAFT No
46 1 576451-00 RING No
47 1 487208-00 PIN No
48 2 487228-00 KNOB No
49 1 487213-00 O RING 30 x 5 30 X 5 No
50 1 579774-00 PISTON No
51 1 579779-00 PISTON SA No
52 1 323711-47 O RING 77 X 2.5 77 X 2.5 No
53 1 487352-01 COVER SA No
Black & Decker Bill of Materials - PARTS LIST
Page 3
54 1 584376-02 ELECTRONIC 230V 230 V AR - B1 - B2 - CH - GB - QS - XE No
54 1 584376-03 ELECTRONIC 115V 115 V LX - QU No
56 2 487284-00 WASHER CLAMP No
57 1 487344-00 MOTOR COVER No
58 23 324007-11 SCREW TORX M5 x 18 No
59 1 584240-00 HANDLE SIDE SA No
60 1 487343-00 BOLT No
61 1 487277-00 HANDLE No
62 1 487278-00 WASHER No
63 1 487281-00 CLAMP No
64 1 487291-00 KNOB SA No
65 4 949886-31 SCREW No
66 1 487282-00 COVER HOUSING No
67 1 579832-00 BEAT PIECE No
68 1 487270-00 BUSH No
69 1 487288-00 DAMPER No
70 1 579786-00 BUSH No
71 2 487298-00 O RING 43 X 5.5 43 X 5.5 No
72 1 487203-00 BUSH No
73 1 487297-00 O RING 38 X 5 No
74 2 323711-41 O RING 38 X 2.5 38 X 2.5 No
75 1 579770-00 CYLINDER SA 40 MM 40 MM No
76 1 579780-00 RAM 40MM 40MM No
77 1 487296-00 O RING 33 X 3.5 33 X 3.5 No
78 1 579769-00 HOUSING FRONT No
79 1 323711-44 O RING 69.5 X 1.78 69.5 X 1.78 No
80 1 487293-00 SPRING GUIDE No
81 2 487247-00 SPRING No
82 2 576488-00 SPRING GUIDE No
83 1 579781-00 COUNTERWEIGHT No
86 1 576489-00 SPRING GUIDE No
Black & Decker Bill of Materials - PARTS LIST
Page 4
87 1 487238-00 SEAL No
88 1 487205-00 RING No
89 1 487241-00 WASHER No
90 1 487244-00 RUBBER No
91 1 487236-00 SLEEVE No
92 1 579784-00 LOCKING RING No
93 2 487218-00 SPRING No
94 1 487249-00 BUSH No
95 2 487239-00 KEY No
96 1 487240-00 BUSHING No
97 1 487216-00 SPRING No
98 1 487268-00 SPRING GUIDE No
99 1 487289-00 SPRING No
100 1 487267-00 SLEEVE SA No
101 1 487237-00 SLEEVE No
102 6 918825-02 SCREW M6 x 40 No
103 1 579778-00 FLANGE No
104 1 323711-40 O RING 58 X 2.0 No
107 1 579773-00 SPINDLE SA No
108 1 582275-00 SEAL 18x28x7 No
109 1 487287-00 O RING No
110 1 579785-00 BEARING BUSH No
111 1 579771-00 HOLDER TOOL No
112 1 487392-00 LABEL No
800 1 578970-01 GREASE 1KG 1kg Tin Yes
800 1 578970-02 GREASE 140 G Tube 140G Tube Yes
801 1 328771-03 GREASE 50 gms Yes
802 1 870889-02 GREASE 80 gms No
821 1 487349-04 RATING PLATE QU No
821 1 569037-00 RATING PLATE DeWalt Blank. No
826 1 487395-00 LABEL No
Black & Decker Bill of Materials - PARTS LIST
Page 5
831 1 579775-00 INSTRUCTION MANUAL QU No
836 1 559617-99 SERVICE TOOL Crank Gear removal. Yes
837 1 559618-99 SERVICE TOOL Motor assembly jig Yes
838 1 559621-99 SERVICE TOOL Armature brg tool Yes
840 1 559619-99 SERVICE TOOL Snap ring assy tool. Yes
845 1 559620-99 SERVICE TOOL Seal / tool holder Yes
847 1 581015-00 SERVICE KIT 230V First Service. AR - B1 - B2 - CH - GB - QS - XE No
847 1 581015-01 SERVICE KIT 115V First Service LX - QU No
847 1 581016-00 SERVICE KIT 230V Full Service. AR - B1 - B2 - CH - GB - QS - XE No
847 1 581016-01 SERVICE KIT 115V Full Service. LX - QU No
855 1 351087-01 BIT 280mm Chisel Point No
861 1 487353-00 KITBOX QU No
New Parts
10KG HORIZONTAL HAMMERD25900K
Part Number Part Description
O RING323711-40
O RING323711-41
O RING323711-42
O RING323711-44
CIRCLIP324821-03
CIRCLIP324821-04
Switch326087-01
BEARING330003-67
ARMATURE BEARING330003-70
CYLINDER BUSH487203-00
SNAP RING487205-00
PIN487208-00
SEAL ARMATURE487209-00
O RING487213-00
SPRING487216-00
SPRING SDS487218-00
HOUSING SEAL487224-00
KNOB487228-00
CONROD487234-00
SLIDING SLEEVE487236-00
TURNING SLEEVE487237-00
SEAL487238-00
LOCKING PEICE487239-00
BUSH SDS487240-00
WASHER487241-00
SEAL BEATPEICE487243-00
19 December 2001 Page 1 of 4P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
Part Number Part Description
RING RUBBER487244-00
SPRING487247-00
BUSH DAMPER487249-00
FAN & MAGNET487252-00
SA BRUSH ASSY487266-00
BRUSH ASSY487266-01
SA SLEEVE487267-00
GUIDE SPRING487268-00
BUSH DAMPER487270-00
COVER487271-00
HANDLE487275-00
TRIGGER487276-00
HANDLE487277-00
WASHER487278-00
CLAMP487281-00
HOUSING COVER487282-00
CLAMP WASHER487284-00
SWITCH ROD487285-00
ACTUATOR487286-00
RUBBER DAMPER487288-00
SPRING LOCK487289-00
SIDE HANDLE SA487290-00
SA KNOB487291-00
SPRING GUIDE487293-00
O RING487296-00
O RING487297-00
O RING487298-00
O RING487299-00
SA SWITCH LEAD487326-00
BRUSH487340-00
BRUSH 115V487340-01
BOLT487343-00
19 December 2001 Page 2 of 4P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
Part Number Part Description
MOTOR COVER487344-00
SA COVER487352-00
BRUSH SPRING487377-00
SWITCH BRACKET487378-00
COVER487388-00
PIN TRIGGER487389-00
LABEL487392-00
CORD CLAMP487394-00
SEAL576387-00
RING CRANKSHAFT576451-00
INSULATOR RING576487-00
SPRING GUIDE576488-00
GUIDE SPRING576489-00
BEARING577745-00
SNAP RING578450-00
SPACER578451-00
SPACER578452-00
GREASE 1KG TIN578970-01
GREASE 140G TUBE578970-02
FRONT HOUSING579769-00
CYLINDER 40MM579770-00
SA TOOL HOLDER579771-00
SA G/BOX579772-00
SPINDLE SA579773-00
PISTON579774-00
FLANGE SDS579778-00
SA PISTON579779-00
RAM 40MM579780-00
COUNTERWEIGHT579781-00
GEAR579782-00
GEAR579783-00
LOCKING RING579784-00
19 December 2001 Page 3 of 4P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
Part Number Part Description
BEARING BUSH579785-00
BUSH579786-00
FIELD 230V579827-00
FIELD 115V579827-01
ELECTRONIC 230V579830-00
ELECTRONIC 115V579830-01
BEAT PIECE579832-00
ARMATURE SA579836-00
ARMATURE 115V579836-01
CRANKSHAFT579839-00
SCREW949886-31
Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583
19 December 2001 Page 4 of 4P1ant: SP
Please DO NOT order any parts until a Service Change Note is published.
New Parts
SERVICE TOOLD25900
Part Number Part Description
SERVICE TOOL559617-99
SERVICE TOOL559618-99
SERVICE TOOLING559619-99
SERVICE TOOL559620-99
SERVICE TOOL559621-99
Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583
18 December 2001 Page 1 of 1P1ant: HAU
Please DO NOT order any parts until a Service Change Note is published.
D25900K.
Toolnet - Product Print Page 1 of 1
http://spetoolfe01/toolnet_anonymous/ProductPrint.asp?HierarchyID=40&ProductID=185 18/12/01
Demolition HammersD25900K10kg Demolition Hammer
Selling PropositionLarge oversize hammer mechanism delivers extreme durability and excellent concrete breaking performance
Ergonomic inline design ensures user comfort during any application
Compact, streamlined design allows access in confined areas
Active vibration control offers safer more comfortable use and more productivity
Controllable impact energy provides the optimum setting to suit any application in any masonry materials
Quick change chisel ajustment allows fast orientation of the chisel through 12 preset positions
New 1500W, 95mm motor delivers outstanding motor efficiency and durability
Magnesium housings ensure maximum durability and minimum weight
Soft start feature ensures accurate clean breaking without chisel dancing
Multi adjustable side handle can be located anywhere on the hammer barrel, maintaining user comfort in any application
ApplicationsBreaking floors
Breaking paths & pavements
Opening walls for windows and doors
Opening ceilings for pipework or electrcal work
Demolition of walls/ceilings
Specifications
Power Input 1500 WattsPower Output 750 WattsHand/Arm Vibration 9.8 m/s2Blows per Minute 1020-2040 bpmImpact Energy 5-25 JTool Holder SDS MaxWeight 9.8 kgLength 650 mmHeight 250 mm
Standard Equipment
Pointed chiselmulti position side handlelubricantclothheavy duty carrying case
D25900K Demolition Hammer Feature & Benefits
Feature. Benefit.
Product durability & robustness Oversize hammer mechanism provides high output power with lowinternal stressing providing long component life. Non pumping beatpiece design provides a vacuum within the system that prevents dustentering and reducing seal & tool life. Active vibration control reducescomponent stress prolonging life.
More hitting power/productivity More hitting power / productivity Optimised hammer mechanismdesign provides the right combination of single blow impact energy andbeat rate to deliver more breaking energy per minute than anycompetitor. Lower vibration and Excellent ergonomics ensurecomfortable use and therefore more productivity
More comfortable use & lower weight Inline design provides comfortable use in any application. Activevibration control offers ensures the lowest vibration levels of any 10kgdemo hammer providing user comfort & safety Thin wall magnesiumhousings keep weight to a minimum.
Better tool control and access Variable impact energy provides the control needed to effectively breakany masonry material. Inline ergonomics ensures better chisel controltogether with access into the tightest of spaces. Easy 12-pos. chiselindexing system ensures chisel control.
Reduce service downtime Extreme brush performance of @250hrs reduces number of changes.Removable rear handle & top & bottom covers provides quick access toall major components.