June 2003M.Chadwick

IntroductionBill Of Material

D25900K---B

ExplodedDrawing

E13655E13659E13660

RepairInstructions

R11352

NewParts

3

D25900KDemolition Hammer

TYPE 2

IntroductionType change to cover transfer to Usti.

Launch Details

Manufacturing PlantService Parts WarehouseLaunch MarketsLaunch Date

Technical Information

CE LPA Sound PressureCE LWA Acoustic PowerStatic SensitiveVoltageBattery Amp HoursNumber of CellsCharge TimeAmperePower InputPower OutputNo Load SpeedNo Load Stroke RateStroke LengthB.P.M.CapacityMax. Drilling Capacity – WoodMax. Drilling Capacity – SteelMax. Drilling Capacity – MasonryBevel CapacityMax Depth of Cut at 90ºMax Depth of Cut at 45ºBlade Diameter

TYP.

WWW.2helpU.com 23 - 06 - 03E13655 /584665-00

D25900K

58

57

58

53

54

26

5251

4847

4950

45

46

42

41

40

39

41

37

43

36

35

34

30

32

33

2

58

58

1

16

18

21

22

28

29

24

23

26

26

25

14

12

13

19

58

3

5

4

10

38

26

2

8

800

836 837838

11211

17

15

9

44

79

821

826

831

861

802

TYP.

WWW.2helpU.com 08 - 01 - 04E13659 / 584665-00

D25900K 2

111

801 840 845

87

88

89

90

91

92

93

95

94

96

95

97

98

99

100

101

102

103

104

110

109108

107

71

74

68

6970

67

847

855

TYP.

WWW.2helpU.com 23 - 06 - 03E13660 / 584665-00

D25900K 2

71

72

7374

75

7677

78

80

81

82

83

82

81

86

59

61

62

63

60

64

65 66

56

800

847

Black & Decker Bill of Materials - PARTS LIST

Page 1

Product Number D25900K---B Product Description DEMOLITION HAMMER Type Identifier TYPE 2

ItemNumber

QuantityPer

Part Number Part Description Variant Description TypeDescription

Market Codes Referto R.I.

1 1 579837-00 ARMATURE 230V AR - B1 - B2 - B5 - CH - GB - QS - XE No

1 1 579837-01 ARMATURE 120V LX - QU No

2 1 579827-00 FIELD 230V AR - B1 - B2 - B5 - CH - GB - QS - XE Yes

2 1 579827-01 FIELD 120V 115 VOLT LX - QU Yes

3 1 487266-00 BRUSH PLATE SA AR - B1 - B2 - B5 - CH - GB - QS - XE Yes

3 1 487266-01 BRUSH PLATE SA LX - QU Yes

4 1 576487-00 SLEEVE INSULATING No

5 1 577745-00 BEARING No

8 2 487340-00 BRUSH CUT OFF 230 V AR - B1 - B2 - B5 - CH - GB - QS - XE No

8 2 487340-01 BRUSH CUT OFF 115 V LX - QU No

9 2 487377-00 BRUSH SPRING No

10 1 487252-00 FAN SA Yes

11 1 324119-02 SCREW No

12 1 377374 PIN No

13 1 487276-00 TRIGGER No

14 1 487285-00 ROD No

15 1 487286-00 ACTUATOR No

16 1 578450-00 RING Yes

17 2 326467-00 DETENT No

18 1 487326-00 LEAD SWITCH SA AR - B1 - B2 - B5 - CH - GB - QS - XE No

18 1 487326-01 LEAD SA LX - QU No

19 1 487275-00 HANDLE No

21 1 487388-00 COVER No

22 1 326087-01 SWITCH No

23 1 813244 TIE No

24 1 487378-00 BRACKET No

25 1 487394-00 CORD CLAMP No

26 7 330065-08 SCREW No

28 1 323091-01 CORD PROTECTOR No

Black & Decker Bill of Materials - PARTS LIST

Page 2

29 1 330048-39 CORDSET XE No

29 1 330061-02 CORDSET LX No

29 1 330100-02 CORDSET QU No

29 1 573379-08 CORDSET AR No

29 1 582319-00 CORDSET B1 - QS No

29 1 582319-01 CORDSET B2 No

29 1 582319-02 CORDSET GB No

29 1 582319-12 CORDSET B5 No

29 1 582573-08 CORDSET B2 No

30 1 487271-00 COVER No

32 1 487224-00 SEAL No

33 1 576387-00 SEAL No

34 1 324821-04 CIRCLIP No

35 1 330003-70 BEARING No

36 1 487209-00 SEAL Yes

37 1 324821-03 CIRCLIP No

38 1 487234-00 CON ROD No

39 1 578452-00 SPACER No

40 1 578451-00 SPACER 15.2 X 5.2 No

41 2 330003-67 BEARING No

42 1 579782-00 GEAR No

43 1 579783-00 GEAR No

44 1 579772-00 GEARCASE SA Yes

45 1 579839-00 CRANKSHAFT No

46 1 576451-00 RING No

47 1 487208-00 PIN No

48 2 487228-00 KNOB No

49 1 487213-00 O RING 30 x 5 No

50 1 579774-00 PISTON No

51 1 579779-00 PISTON SA No

52 1 323711-47 O RING 77 X 2.5 No

Black & Decker Bill of Materials - PARTS LIST

Page 3

53 1 487352-01 COVER SA No

54 1 584376-02 ELECTRONIC 230V AR - B1 - B2 - B5 - CH - GB - QS - XE No

54 1 584376-03 ELECTRONIC 115V LX - QU No

56 2 487284-00 WASHER CLAMP No

57 1 487344-00 MOTOR COVER No

58 23 324007-11 SCREW TORX M5 x 18 No

59 1 584240-00 HANDLE SIDE SA No

60 1 487343-00 BOLT No

61 1 487277-00 HANDLE No

62 1 487278-00 WASHER No

63 1 487281-00 CLAMP No

64 1 487291-00 KNOB SA No

65 4 949886-31 SCREW No

66 1 487282-00 COVER HOUSING No

67 1 579832-00 BEAT PIECE No

68 1 487270-00 BUSH No

69 1 487288-00 DAMPER No

70 1 579786-00 BUSH No

71 2 487298-00 O RING 43 X 5.5 No

72 1 487203-00 BUSH No

73 1 487297-00 O RING No

74 2 323711-41 O RING 38 X 2.5 No

75 1 579770-00 CYLINDER SA 40 MM No

76 1 579780-00 RAM 40MM No

77 1 487296-00 O RING 33 X 3.5 No

78 1 579769-00 HOUSING FRONT No

79 1 323711-44 O RING 69.5 X 1.78 No

80 1 487293-00 SPRING GUIDE No

81 2 487247-00 SPRING No

82 2 576488-00 SPRING GUIDE No

83 1 579781-00 COUNTERWEIGHT No

Black & Decker Bill of Materials - PARTS LIST

Page 4

86 1 576489-00 SPRING GUIDE No

87 1 487238-00 SEAL No

88 1 487205-00 RING No

89 1 487241-00 WASHER No

90 1 487244-00 RUBBER No

91 1 487236-00 SLEEVE No

92 1 579784-00 LOCKING RING No

93 2 487218-00 SPRING No

94 1 487249-00 BUSH No

95 2 487239-00 KEY No

96 1 487240-00 BUSHING No

97 1 487216-00 SPRING No

98 1 487268-00 SPRING GUIDE No

99 1 487289-00 SPRING No

100 1 487267-00 SLEEVE SA No

101 1 487237-00 SLEEVE No

102 6 918825-02 SCREW M6 x 40 No

103 1 579778-00 FLANGE No

104 1 323711-40 O RING No

107 1 579773-00 SPINDLE SA No

108 1 582275-00 SEAL 18x28x7 No

109 1 487287-00 O RING No

110 1 579785-00 BEARING BUSH No

111 1 579771-00 HOLDER TOOL No

112 1 487392-00 LABEL No

800 1 578970-01 GREASE 1KG Yes

800 1 578970-02 GREASE 140 G Tube Yes

801 1 328771-03 GREASE 50 gms Yes

802 1 870889-02 GREASE 80 gms No

821 1 569037-00 RATING PLATE DeWalt Blank. No

821 1 584802-04 RATING PLATE QU No

Black & Decker Bill of Materials - PARTS LIST

Page 5

826 1 487395-00 LABEL No

831 1 579775-00 INSTRUCTION MANUAL QU No

836 1 559617-99 SERVICE TOOL Crank Gear removal. Yes

837 1 559618-99 SERVICE TOOL Motor assembly jig Yes

838 1 559621-99 SERVICE TOOL Armature brg tool Yes

840 1 559619-99 SERVICE TOOL Snap ring assy tool. Yes

845 1 559620-99 SERVICE TOOL Seal / tool holder Yes

847 1 581015-00 SERVICE KIT 230V First Service. AR - B1 - B2 - B5 - CH - GB - QS - XE No

847 1 581015-01 SERVICE KIT 115V First Service LX - QU No

847 1 581016-00 SERVICE KIT 230V Full Service. AR - B1 - B2 - B5 - CH - GB - QS - XE No

847 1 581016-01 SERVICE KIT 115V Full Service. LX - QU No

855 1 351087-01 BIT 280mm Chisel Point No

861 1 487353-00 KITBOX QU No

R11352en.rtf

R11352D25900K 10KG HAMMER D25940K 12 KG VDH

Item No. Note

2 The Field is only available as a SA with its plastic housing.

3 The brush holders are not available as spare parts, if required, the complete assembly willneed to be replaced.

10 The magnetic ring is part of the Fan assembly.

16 Snap ring is no longer fitted to production units > DC 200226. This will also be removedfrom the Service Armature. There is no longer a requirement to fit this part after repair.

36 Fill the Recess in the seal with Paragon Grease ( 802 )

44 The Date Code and Serial Number can be found stamped on the Main housing next to theBlack plastic cover (66). After repair, mark the housing with the letter ‘R’ next to the SerialNumber. The serial number must be quoted on all repair documentation.The Housing is supplied with the Crankshaft Bearings and the Pin for the Double Gear.

800 This is the only Grease to be used in the Servicing / Repair of this Product do not use anyother type.

801 THIS GREASE MUST NOT BE USED ON THE INTERNAL COMPONENTS OF THE PRODUCT.IT IS ONLY USED TO LUBRICATE THE CHISEL BITS.

A range of special Service Tooling is available.

559617-99 Crank gear removal and assembly Jig.559618-99 Motor Assembly Jig.559619-99 Snap Ring assembly Jig.559620-99 Spindle seal & Tool Holder assembly tool.559621-99 Armature Bearing & Seal assembly tool.

In addition to the 559617-99, 559618-99 and the 559621-99 above, the following tooling is required to repairthe D25940K 12KG VDH.

559628-99 Spindle seal insertion tool.559630-99 Supplementary Snap Ring assembly kit. To be used in conjuction with the 10 KG kit

559619-99. If this is not available then use the complete kit below.559629-99 Snap Ring assembly Complete kit. Not required if using the supplementary kit above

A comprehensive Repair Manual for both units is available based on a complete strip down and re-build,refer to this for details of torque setting and Grease requirements.

New Parts

10 KG HAMMERD25900 T2

Part Number Part Description

ELECTRONIC (579830-00)584376-00

ELECTRONIC (579830-01)584376-01

RATING PLATE (USA ONL584802-04

Any queries please contact the European Service Support Group Martin Cook : 0044 1753 500640 Steve Hurt : 0044 1753 500830 Martin Chadwick : 0044 1753 500540 Sean Holden : 0044 1753 500583

24 June 2003 Page 1 of 1P1ant: LCE

Please DO NOT order any parts until a Service Change Note is published.