d510_en

A universal measurement system for alignment of machinery and plant

Shaft AlignmentD 500 D 510

Fast, easy and efficient!

EASY-TURNTM

1515PRINTER / PC

++UPGRADEABLEMEASUREMENT

PROGRAMS

Measurement and Alignment Systems

Easy and reliable

Maintenance is savingsIn the industry of today, preventive and

predictive maintenance is a matter of course.

When aligning your machines you save

money and you increase the available machine

time. Time which guarantees your income.

Often many machines have to be aligned in a

short time. This puts great demands on the

alignment tool used. That is the reason why

we have developed the EasyLaserTM

measurement and alignment systems.

Measurement specialistsWe have over twenty years of experience in

designing and manufacturing measurement

equipment. The foundation of the Easy-LaserTM

expanding product line comes from the many

years of solving the most difficult measurement

and alignment tasks. This is the reason why we

dare to call ourselves alignment specialists.

Our authorized dealers around the world

provide professional support and training for

the application of laser measurement

technology. We all share our knowledge and

experience with you and your colleagues. Our

knowledge continues to grow as we look to our

customers for a needs analysis to develop

improved measurement solutions.

Easy-LaserTM

The guiding-star for all development is simpli-

city for the user. You are lead step-by-step on

the display through the whole measurement

procedure. All of the parts included in the

systems are developed for even the harshest

environments and designed for easy setup on

machinery.

For maximum usability there are a great

number of measurement programs included in

your Easy-LaserTM system. Moreover the

systems are upgradeable and expandable, as

many accessories are available to help you

solve even difficult alignment tasks.

In fact there is only one limitation; your own

imagination!

The benefits of alignmentWith your machines properly aligned you avoid or decrease the

risk for unplanned down-time. Typical problems that arise with

misaligned machines are:

HIGH VIBRATION

ENERGY LOSS

BEARING FAILURE

SHAFT FAILURE

COUPLING WEAR

DECREASED EFFICIENCY

SEALING FAILURE

QUALITY PROBLEMS

Having the machines properly aligned saves money and time.

With Easy-LaserTM the work is made very easy and reliable.

More than 20 years of field experience and product development have gone

into the Easy-LaserTM measurement and alignment systems.

Our systems are used in powerplants, shipyards, engineering workshops,

paper industry, steelworks etc in more than 40 countries all over the world.


All programs are standard

EasyTurnTM - For alignment of horizontal machines. Requires only 20 between the measuring positions. Available on the D 510 system.

Horizontal - For alignment of horizontal machines with the 9-12-3 method.

Softfoot - With this program you check that the machine is standing on all

feet.

Vertical - For measurement of vertical and flange mounted machines.

Offset and Angle - This program displays the offset and the angular

misalignment between e.g. two shafts. Shows values from both 1-axis and 2-

axis measurement units. Suitable for dynamic measurements.

Values - Shows values from both 1-axis and 2-axis measurement units. Up to

10 units can be connected in serie and can be zeroed individually. Suitable

for dynamic measurements, flatness measurement etc.

Center of circle - This program is used when measuring the straightness of

bearing journals. Allows varying diameters. *

Straightness - For measurement of straightness on machine foundations,

shafts, bearing journals etc.

PlumbLine - With this program you measure plumbline such as turbine- and

generator shafts. *

Squareness - For measurement of squareness in machinery and plants. *

Cardan - Shows the angular misalignment and the adjustment value for offset

mounted machines. *

Parallelism - For measuring between rolls, machine sides etc. *

Flange - For measurement of flatness on flanges and circular planes, for

example axial bearings. *

Spindle - For measurement of centerline direction of machine spindles on

tooling machines, drilling machines etc.

Flatness - Program for measurement of flatness/twist, for example on

machine foundations, machine tables etc. *

* These programs/measurements require optional accessories.

Not only shaft alignmentEasy-LaserTM is not only a shaft

alignment system. With 15 standard

measurement programs, you can

measure virtually anything.

Some of the measurements, for

example flatness, parallelity etc

require optional equipment.

The Horizontal-program1. Mount the measuring units on the stationary

and the adjustable machine.

2. Give the distances between

units and feet. The system

asks for every required

distance. You are lead step-by-

step on the display.

3. Turn shafts with measuring

units to position 9 oclock.

Press Enter

4. Turn shafts to position 12

oclock. Press

Shaft alignment, when

No black magicShaft alignment with Easy-LaserTM is no hocus-pocus.

Even if the technique inside the shell is rather advanced,

the principle of measurement is easy. It is based on the

reverse indicator method.

5. Turn shafts to position 3

oclock, press

The measurement is ready!

EasyTurnTM shaft alignmentWith the EasyTurnTM-program

and system D 510 it is

possible to do a

measurement even when

you cant turn shafts to

positions 9-12-3. With this

program its possible to

measure with only 20rotation between measurement

points. Integrated in both units are electronic

inclinometers which detect the angular position of

the units. This makes it possible to start the

measurement anywhere over 360o rotation.

1. Give the distances between

measurement units and feet.

2. Turn the shafts to an arbitrary position,

press Enter

3. Turn shafts beyond the 20-mark onthe display. Press

4. Turn shafts to a third position,

press

5. You get the measurement results

immediately, as described before.

Offset valueAngular value

Adjustment values (H)

F1 F2

The measurement resultsOffset, angular misalignment and shim- and adjustment

values are shown on the display. Both horizontal and

vertical values are shown at the same time. This makes it

easy to move the machine into the right position. Now you

can save, print or send the measurement result to a PC.

One Two

Horizontal

Vertical

S- and M-unit marks

Three, ready!

20-mark

MS

Offset valueAngular value

Adjustment values (V)

Transfer data to a PCVia the serial port (RS 232) you can transfer the

measurement data to a PC. With our PC-program Easy-

LaserTM Link you get many possibilities for data proces-

sing and graphic presentations of the measured result.

Automatically files are generated for MS Excel.

Save the measurement resultUp to 125 shaft alignments can be stored

in the memory of the display unit. You

assign a specific name, then the system

adds date and time automatically.

Therefore it is very easy to identify the

measurement at a later time.

Print the resultYou can print all the measurement

information, or only a screen dump,

depending on what you want to

document. A printout will compare the

machine position before and after the

alignment, or compare the position of a

cold machine with a hot, without saving

the values.

Settings menuJust press once at the Menu button and all

common settings are available. From here you

can choose measuring unit (mil/thou/mm) and

resolution in three steps (0.1, 0.01, 0.001 mm.

5, 0.5, 0.05 mils/thou). You also start desirable

operations such as print, store, data transfer and

measurement value filtering.

made the easiest way!

Measurement value filteringSometimes the working environment is less than

ideal. Long measurement distances, air with

varying temps and surrounding vibrations can

cause unstable readings. Choose filter from the

menu, and you will get reliable and stable

measurement values even in the toughest of

conditions.

2 out of 15On the left page we show just two of the

programs included. The other thirteen are just as

easy to use, with step-by-step instructions on the

display. The Easy-LaserTM systems are always

easy to use!

B

K

N

L M IC

D

EJ

A

O

F G

Smart design

Light and flexibleA. Small, lightweight units.

B. Cables with Push/Pull-connection.

C. Durable membrane keyboard.

Allows greasy fingers.

D. Display unit made of anodized aluminum.

E. Battery operated display unit.

F. Three alternative mounting threads.

For example for mounting in machine spindles.

G. Offset brackets for axial offset mounting of

the measurement units. Permits rotation beyond

machine parts that would have stopped rotation.

H. Magnet brackets for direct mounting on

shafts, couplings and flanges.

I. Backlit LCD-display.

J. Universal shaft brackets.

K. Large detector areas.

Permits measurement over long distances.

L. Built-in thermal sensors in both units (system

D 510). For checking the temperature of the

measuring units during the measurement.

M. Built-in electronic inclinometers in both units

(system D 510).

N. Distinct spirit vials in both units.

O. Extension rods made of stainless steel.

H

F. G. H. Example of alternative mounting using standard fixtures.

M. The electronic inclinometer (resolution 0,1o) shows the horizontal

position of the measuring unit on the display.

A very high accuracy and repeatability is therefore possible when

measuring roll parallelism.

89,1o (angle value)Measurement value

Equipment for the futureThe Easy-LaserTM systems are designed to grow

as the needs increase. If you add the swiveling

laser D22 you can measure straightness,

flatness, parallelism, squareness, horizontal

plane and plumbline.

With a 2-axis detector you get both horizontal

and vertical measurement values at the same

time. This is useful for example when measuring

vertical and horizontal straightness at the same

time.These are examples of how you can use

the upgradeability in our systems.

If you want to know more, contact your local

representative for further information.

Accessories

Upgradeability

Thin shaft bracketsUseable for example when theres a

minimum of space for mounting.

Cardan bracketsFor measuring of offset mounted

machines.

Magnetic bracketsFor axial mounting on flange or shaft.

Extension cable5 meter extension cable for

measuring units and detectors.

Sliding bracketsTo use when turning of shaft is not

possible.

PrinterThermal printer, with cable and char-

ger.

Swiveling laser D22

Part Nr: 12-0037 Part Nr: 12-0038 Part Nr: 12-0039

Part Nr: 12-0125 Part Nr: 12-0108

Measurement of flatness with D22 and system D 500 on a slewing bearing.

Detector D52-axis measuring unitsS,M

Part Nr: 03-0032

With 2-axis detector and electronic

inclinometer.

With both transmitters, 2-axis

detectors, and electronic inclinometers.

Authorized dealer

Technical specifications

05-0

107

Included in a complete system is:

1 Display unit1 Leatherette case2 Cables with Push/Pull-connection2 Measuring units (S, M)2 Shaft brackets with chains2 Sets of extension rods1 Easy-LaserTM Link; Floppydisc + cable

Delivered in robust, lockable aluminum framed carryingcase with contoured foam insert.

D 500

D 510

This system has everything you need to make

professional measurements and alignments. Can be

upgraded to system D 510.

Part Nr: 12-0029

This system has built-in electronic inclinometers in

both measuring units, which make shaft alignment

possible even when you cant turn shafts with units to

positions 9-12-3. The inclinometers resolution of 0,1o

gives a high measuring accuracy when measuring

bearing journals, parallelity between rolls etc.

Part Nr: 12-0124

Complete systems

Damalini ABbcksgatan 6B431 67 Mlndal, SwedenTel +46 31 18 87 70Fax +46 31 18 87 75e-mail: [email protected]

1999 Damalini AB. Changes may take place without further notice. MS (Microsoft) and Excel are registered trademarks for Microsoft Corporation.

2 Extension chains2 Offset brackets2 Magnetic bases1 Measuring tape1 Manual

System (D 500, D 510)Programs 15Data transfer Easy-LaserTM Link, PC-programMeasurement distance 20m [66 feet]Temperature range 32 - 122o F [0-50o C]Relative humidity 10-95%Max. displayed error +1% +1 digitWeight complete system 27 lbs [12 kg]Carrying case WxHxD 480x340x180 mm [19x14x7]

Measuring units (S, M)Housing material Anodized aluminumType of laser Diode laserLaser wavelength 635-670 nm, visible red lightLaser safety class Class 2Laser output power < 1mWResolution 0,001 mm [0,05 mils]Type of detectors 18mm sq PSD [0,71 sq]Spirit vials Resolution 0,5o

Inclinometers Only D 510 - Electronic inclinometers, 0,1o resolutionThermal sensors Only D 510 - + 1o C accuracyProtection No influence from ambient lightDimensions WxHxD: 60x60x50 mm [2,36x2,36x1,97]Weight 7 oz [198 g]

Display unitHousing material Anodized aluminum / ABS-plasticsType of display Backlit dot matrix LCDDisplay size 73x73 mm [2,87x2,87]Displayed resolution Changeable; 0.1, 0.01, 0.001mm. 5, 0.5, 0.05 mils/thouBattery 4 x 1,5 V R14 (C)Operating time 24-48 hours depending on connected equipmentOutput port RS232 for printer and PC communicationKeyboard Membrane alphanumeric multi functionMemory Storage for 125 shaft alignmentsSettings e.g. Value filtering, Measuring unit (mil/thou/mm)Dimensions WxHxD: 175x170x40 mm [6,89x6,69x1,57]Weight 2,8 lbs [1250g]

Leatherette For the display unit. With suspension belt.

Shaft bracketsFixture V-fixture for chainMaterial Anodized aluminumShaft diameter 20-450 mm [3/4 - 18] with standard

chains.Magnetic basesHolding power 800 N

RodsMaterial Stainless steelLength 60 and 240 mm [2,36 and 9,44]

CablesType With Push/Pull connectionLength 2 m [78,74]

AccessoriesThin shaft brackets Width 12 mm [0,47]Magnetic brackets For axial mounting on flange or shaftSliding brackets For non-rotating shaftsCardan brackets Maximum offset 900 mm [35,43]Extension cable Length 5 m [16 feet]Printer Portable thermal printer incl. cable and charger



This product complies with:

SS-EN60825-1-199421 CFR 1040.10 och 1040.11

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