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DISPLACEMENT UNITS AND DEVELOPMENT POTENTIAL
Hubertus Murrenhoff*, Katharina Schrank* and Dirk Schulze Schencking*
* Institute for Fluid Power Drives and Controls (IFAS),
RWTH Aachen University
Steinbachstr. 53, 52074 Aachen, Germany
(E-mail: [email protected])
ABSTRACT
In fluid power systems, displacement units are the key component for power transformation from mechanical to
hydraulic power and vice versa. Depending on the requirements of the application different designs have been
developed so far. Each of which has design dependent advantages but also restrictions in operation. The applicability
and efficiency of the components highly depend on its working principle as it determines the location and type of
energy losses as well as the operation range.
In this paper, the main operating principles of constant and variable hydraulic displacement units are shown and the
differences in design and operation are systematically pointed out. Starting from there, the possibilities for optimization
of displacement machines with regard to new simulation tools are presented. To be able to expand the use of hydraulics
in the future, novel displacement unit designs have been developed at different research facilities and are characterized
in this paper.
KEY WORDS
Displacement Unit, Simulation of Displacement Machines, New Pump Designs
NOMENCLATURE
F Force [N]
M Torque [Nm]
n Rotation speed [rpm]
P Power [W]
p Pressure [bar]
Q Flow rate [l/min]
V Displacement volume [cm³]
ε Volumetric entrained air content [-]
ηhm Hydro-mechanical efficiency [-]
ηvol Volumetric efficiency [-]
INTRODUCTION
Hydraulic drives are widely used to transform energy
especially in applications where a high power density is
required or linear movements have to be realized or
used. Fluid power systems have the advantage of a good
controllability due to their control parameters flow rate
and pressure. These control parameters also lead to an
easy and reliable system overload protection based on
pressure control, pressure relief and flow control valves.
Basis of oil hydraulic systems is always the pressure
fluid that provides the power transmission and also
leads to a good lubrication of the engaged components
Copyright © 2014 JFPS. ISBN 4-931070-10-8
Proceedings of the 9th JFPS International Symposiumon Fluid Power, Matsue, 2014
Oct. 28 - 31, 2014
1
S-1
as well as the removal of locally emerging heat. The
achievable dynamic behavior is excellent due to low
inertia. In contrast to the advantages, hydraulic systems
have some downsides that have to be optimized in order
to be able to compete with other forms of energy
transfer. Based on its working principle the energy
consumption is problematic because of losses through
friction and leakage. An additional parameter for
optimization arises from the effects on the environment
caused by noise emission and external leakage.
Furthermore, highly optimized systems are sensitive to
particle contamination and therefore demand a strict
fluid maintenance.
The basis of fluid power systems is the provision of
hydraulic power. This is always based on mechanical
energy that can have different origins, starting from a
rotating shaft from an electric motor or a combustion
engine or from a linear movement of e.g. a wave energy
converter or a free piston engine. A pump has to convert
this mechanical energy into a flow rate to transfer the
energy hydraulically. In order to use this power, a motor
transforms the hydraulic energy back into a mechanical
torque or a force.
REQUIREMENTS FOR DISPLACMENT UNITS
Depending on the drive application, different
requirements for the hydraulic system arise. On the one
hand these requirements can be based on the design of
the system. On the other hand they depend on the user
and the environment. When regarding a conductive
controlled or secondary controlled hydraulic circuit a
flow supplied system incorporating a fixed
displacement pump can be used. In contrast, a primary
controlled system always needs a variable or
speed-controlled displacement pump. [1]
For the use of variable displacement units the
adjustment time is an important factor in designing the
system. Also, the hydraulic circuit layout has an
important influence on the demands towards the unit.
When an open loop system is considered the low
pressure level cannot be individually adjusted. This
leads to a restriction of the pump’s rotational speed as
with high speeds and therewith high flow rates the
pressure in the suction line decreases. When reaching
pressures below atmospheric pressure dissolved air is
released from the oil and below the vapor pressure the
oil starts to vaporize. In regions of high pressure inside
the pump these cavitation bubbles implode and heat up
rapidly. Effects of cavitation are damage to the
components and an increased oil aging. Therefore the
maximal flow rate of pumps is restricted by the design
of the suction channels, cavitation phenomena and also
on the load on the bearings.
Noise emission is another important criterion in the use
of hydraulic systems especially for the user and the
environment where it is operated. Due to the power
transmission via liquid, sound can easily be transmitted
throughout the whole system too. The generated noise
can have different origins, see Figure 1. It can be
distinguished between structure borne, fluid borne or air
borne noise.
Figure 1 Overview of location of noise production [2]
The main noise source is the pump with its frequent
pressure changes by the commutation process in a finite
number of displacement volumes. In addition, the
dynamic forces acting on the housing lead to sound
excitation. The produced level of sound depends on the
displacement principle. In general, machines with a
small number of displacement volumes such as axial
piston machines result in larger noise levels than
machines with a larger number such as gear machines.
In addition, the finite amount of displacement volumes
also leads to pulsation, which affects the system
behavior. The transportation of fluid from the low
pressure level up to a higher pressure level requires
additional fluid as a result of the compressibility of the
fluid. To reduce pulsation a pre-compression or
non-delivery angle can be used in positive displacement
units in order to compensate the oil compressibility by
reducing the chamber’s volume during commutation.
The pre-compression angle depends on the dead volume
of the displacement chamber, the compressibility of the
fluid and the operation point. Therewith pulsation
increases when the fluid is polluted with entrained air
due to an increased compressibility, see Figure 2.
Figure 2 Measurements of pressure build-up depending
on different entrained air amounts [3]
Copyright © 2014 JFPS. ISBN 4-931070-10-8 2
In addition to pulsation effects, the compressibility of
the fluid also results in a reduced volumetric efficiency
ηvol. It is defined as the ratio of the effective flow rate at
high pressure behind the pump and the theoretical flow
rate because of the geometry of the machine, see
equation (1). In a pump the theoretical flow rate is
additionally reduced caused by internal and external
leakage. In analogy the hydro-mechanical efficiency ηhm
of a pump is defined to be the quotient of theoretical
torque and the reduced effective torque.
th
effvol
Q
Q
eff
thhm
M
M (1)
The total efficiency of a unit is the product of
volumetric and hydro-mechanic efficiency. On the one
hand the efficiencies depend on the pressure difference,
see Figure 3. With increasing pressure the volumetric
efficiency decreases due to higher leakage and
compression losses whereas the hydro-mechanical
efficiency increases due to lower friction losses.
Figure 3 Pressure dependent efficiencies
On the other hand the total efficiency depends on the
unit’s rotational speed, the designated temperature of
the fluid and the gap heights inside the machine. Higher
rotational speeds lead to an increase of the overall
efficiency in most operating points. With an increase in
temperature and hence in a reduction of viscosity, the
volumetric efficiency decreases and the
hydro-mechanical efficiency increases. The product
leads to a higher overall efficiency for low pressure
levels and a lower overall efficiency for higher
pressures. A low sealing gap height inside a unit has a
positive effect on leakage losses but also leads to higher
friction and reduced hydro-mechanical efficiency.
Therefore a proper balance of the gap height has to be
provided.
A high efficiency is a major requirement for the users of
hydraulic systems as well as a long life span and low
acquisition costs.
DISPLACEMENT PRINCIPLES
Due to the different requirements for hydraulic
displacement units a variety of displacement principles
exists to transform mechanical power into hydraulic
power and back [4]. An overview of the major machine
designs is given in Figure 4.
53 of 46Displacement Units
Murrenhoff
Englisch
Overview – Displacement principles
Vane machine
External piston support
Internal piston support
In-line piston machine
External gear machine
Internal gear machine
Orbit motor
Swash plate machine
Wobble plate machine
Bent axis machine
Rotary screw pump
Variable
displacement
volume
Constant
displacement
volume
Axial piston machine
Radial piston machine
Gear machine
Screw machine
Piston
Gear
Vane Figure 4 Overview of different displacement units
Displacement machines can be categorized by the
geometry of the displacement body into piston machines,
gear machines and vane machines. Piston units can be
distinguished into axial piston machines or radial piston
machines. Swash plate pumps are the most commonly
used axial piston pumps. Their basic design principle is
displayed in Figure 5. The pistons and the piston drum
rotate and the pistons are supported by the fixed swash
plate. Thanks to the swash plate the displacement
volume and therefore the flow rate is easily adjustable
by pivoting the swash plate. In addition a reversal of the
flow direction is possible with constant direction of
rotation. Disadvantageous in this design are the lateral
forces acting on the piston, as the slipper – swash plate
slide contact can only transmit forces normal to the
contact area. The pressure force Fpr and the piston force
Fpi act in direction of the pistons axis. Due to the angle
of the swash plate, the supporting force of the slipper
and swash plate only compensate part of these forces,
which leaves a resulting force Fr. This is compensated
by the forces FA and FB on the piston.
Fpr
Fsl
Fpi
Fr
FA
FB
Figure 5 Schematic design of a swash plate machine
(Parker)
Copyright © 2014 JFPS. ISBN 4-931070-10-8 3
In contrast to swash plate machines, bent axis machines
have no lateral forces acting on the piston due to the use
of ball joints between piston and flange, see Figure 6.
The pressure force Fpr acting on the piston is directly
induced into the flange where it is split into its axial and
radial component FA and FB. The pistons are not aligned
parallel to the rotating axis and the driving flange
rotates with the same speed as the slanted cylinder block.
To adjust the displacement volume the entire cylinder
block has to be swiveled against the driving axis. This
large moving mass results in longer adjustment times
and larger dynamic actuation forces.
Fpi
FA
FB
Fpr
Figure 6 Schematic design of a bent axis machine
(Parker)
In comparison with swash plate machines, bent axis
machines have larger swivel angels up to 45°
(16° … 22° for swash plate machines) and better
volumetric efficiencies due to fewer locations of
hydrostatic balancing. Bent axis machines demand
bigger bearings due to higher axial forces and therefore
have a higher manufacturing effort.
The pistons in radial piston units are moving
perpendicular to the rotating axis. These machines can
be subdivided into machines with external piston
support, machines with internal piston support and
in-line piston machines. In radial piston machines with
external piston support, the pistons are supported on the
external stroke ring via slippers or rollers. The pressure
is applied from inside. Commonly, a cylindrical control
journal that provides commutation is arranged in the
cylinder star and is not rotating. Another distinction can
be made between single-stroke and multiple-stroke
designs. With a multiple-stroke machine, several strokes
are performed within one rotation by use of a curved
stroke ring. Therewith, units with large displacement
volumes of up to 38,000 cm³ and very high torques can
be designed. Multiple-stroke piston pumps are not
adjustable and operate at low rotation speeds in contrast
to single-stroke units. Figure 7 shows the schematic
design of a fast running, adjustable single-stroke piston
machine with external piston support.
Figure 7 Schematic design of a radial piston machine
with external piston support (Moog)
The pistons of internally supported radial piston
machines are arranged in a star-shaped fashion in the
housing and do not rotate. The pistons are supported on
an eccentrically rotating shaft. The commutation is
realized in analogy to axial piston units with a valve
plate aligned to the driving shaft. The schematic design
of a radial piston machine with internal piston support
can be found in Figure 8. As can be seen, the
adjustability of units with internal piston support is
more complex than in the previously shown units. This
type of piston unit is used for low speed applications
because of the large displacement volumes.
Figure 8 Schematic design of a radial piston machine
with internal piston support (Parker)
Copyright © 2014 JFPS. ISBN 4-931070-10-8 4
In contrast to piston machines that consist of a huge
number of parts, gear and vane machines have a simpler
design. In Figure 9 the schematic design of a gear
machine is given. The low pressure fluid and the high
pressure fluid are separated by meshing gears.
Figure 9 Schematic design of an internal gear machine
Due to the small number of parts, gear machines are
commonly used when a fixed displacement pump at
moderate pressure levels is required. Gear machines can
be divided into external gear machines and internal gear
machines. In external gear machines the fluid is
transported inside the volume between teeth and
housing. In internal gear machines it is transported
between the teeth volume and a sickle or between two
teeth volumes. The bearings of external gear machines
are liable to high loads due to the gradual pressure build
up and have to be designed robustly. The resulting
pressure force presses the gears towards the suction port
in the housing which can lead to material contact there
and hence wear. Therefore non-compensated external
gear machines can only be used at low pressures. The
combination of internal and external gear in internal
gear machines leads to longer meshing sections that
separate low and high pressure. Thereby a better sealing
effect is reached and larger suction and pressure angles
can be obtained. In contrast to external gear machines
internal gear machines have more favorable dimensions
due to the centric arrangement of the driving shaft.
Additionally, they can easily be combined as multiple
pumps but have the disadvantage of higher
manufacturing costs.
The displacement volume of gear machines cannot be
varied easily in contrast to vane pumps. The use of
vanes as displacement principle combines a simple
design and a variable displacement with the
disadvantage of a lower volumetric efficiency due to a
high number of tribological contacts. In vane machines
the vanes move in radial slots located in the rotor or in
special designs in the housing and are pressed against
the housing/rotor. The fluid is transported in the volume
between two vanes, the housing, and the rotor. Like
radial piston machines, vane machines can have a
single-stroke or multiple-stroke design but only
single-stroke units allow adjustability of the
displacement volume. In Figure 10 an adjustable
single-stroke vane machine is shown.
Figure 10 Schematic design of a vane machine (BR)
Vane pumps have the advantage of a lower noise
emission than piston units. As a result of comparatively
high volumetric losses and high vane loads they are
commonly only used for pressures up to 150 bars.
All displacement principles have unique and principle
based advantages and disadvantages. An overview of
these is given in Table 1. Here, the displacement
principles are rated in terms of number of tribological
contacts, number of parts, adjustability, scalability, the
capability for motor operation and the noise emission
grade.
Number of tribo contacts
Number of parts
Adjustability
Scalability
Motor operation
Sw
ash
pla
te m
ach
ine
Bent axi
s m
ach
ine
Radia
l pis
ton m
ach
ine
Gear m
ach
ine
Vane m
ach
ine
J
J
Noise emission
JK L L
K K K L
JJK L L
K J L J
L L J JK
J
L L K J K
Table 1 Evaluation of displacement principles
The number of critical tribological contacts directly
corresponds to internal leakage respectively effort to
reach a good volumetric efficiency. Especially vane
machines have to deal with a high number of
tribological contacts and therefore with a low
volumetric efficiency. The number of parts in general
has a great influence on manufacturing costs. Gear and
vane machines consist of a manageable number of
Copyright © 2014 JFPS. ISBN 4-931070-10-8 5
simple parts and are therefore the cheapest machines in
contrast to piston units.
Swash plate machines, radial piston machines and vane
machines are practical for the use as variable
displacement units due to small actuating forces and
easily adaptable variation of the displacement volume.
The scalability is an important factor when the flow rate
or the torque should be duplicated. Gear and vane
machines are not suitable for larger power based on
their principle. Radial piston pumps as well as swash
plate machines can be designed to fit high power
demands. The possibility to work in motor operation is
important for the design of hydraulic systems especially
when secondary control is demanded. Mostly bent axis
machines or radial piston units are used for motor
operation. The noise emission is an important factor for
the user of a system as well as the environment of the
application. In general, axial piston pumps are louder
than gear and vane machines due to their smaller
number of displacement volumes.
This overview and rating shows that the optimal unit is
predefined by the application and that there is no prime
unit in general. Which unit is to be chosen rather
depends on the application and the requirements of the
user.
POTENTIAL FOR OPTIMIZATION
From Table 1 it can be taken that no displacement unit
is optimal in all evaluated properties. Therefore several
companies and research facilities are working on
optimizing individual displacement units or parts of
them. Commonly this is done by using simulation tools
to understand the physical effects inside the machine
which are not visible during operation.
For these simulations different forms and accuracy
grades can be used, see Figure 11. Most physical
phenomena can be described by mathematical formulae
via equations of conservation, for example conservation
of mass, conservation of momentum etc. These
equations form a set of partial differential equations that
have to be solved in the simulation approach or can be
neglected because of simplification. A lumped
parameter approach as in 0 dimension formulations is
very fast but leads to less accurate results compared to
the complex physical phenomena. The application of
0-D and 1-D simulation approaches is very useful in
optimization algorithms or at the beginning of the
design process. It is commonly used to optimize the
reversing process or to analyze the adjustment time of
the displacement unit. More complex simulations are
2-D simulations where the state variable is dependent
on two positions and in dynamic simulations on time.
With it, the complex behavior of seal deformation can
be investigated as well as friction forces and leakage
across seals. Most complex, but also most comparable
to the real physical behavior, are 3-D simulations that
are used to investigate the fluid flow performance
through a unit, the fluid-structure interaction, thermal
effects as well as sound excitation and transmission.
Figure 11 Different simulation approaches for
optimization
Most accurate results can be obtained by 3-D
simulations of the entire machine. But these types of
simulations demand high effort regarding model design
up and computation as the whole structure first has to be
transformed into a three dimensional mesh. Next, all
physical conservation equations have to be solved for
each node respectively volume. For the optimization of
the geometry of a machine a new mesh has to be created
for each geometry iteration. The solving process of the
conservation equations is an iterative optimization
process. The robustness of the solution depends on the
initial conditions of the mathematical solving algorithm
as well as on the mesh structure and quality. Therefore a
good mesh and initial conditions are essential for
accurate results. An exemplary mesh for the 3-D
simulation of the fluid flow through a pump can be
found in Figure 12.
Figure 12 Set-up of a 3-D simulation of a pump [5]
Theoretically all physical phenomena can be
synchronously simulated with 3-D simulations but in
regard of necessary effort it is only reasonable to focus
on one specific detail of the machine. In computational
Copyright © 2014 JFPS. ISBN 4-931070-10-8 6
fluid dynamics (CFD) simulations the focus lies on the
behavior of the fluid flow. With that, for example the
suction channels can be investigated and locations of
high pressure losses can be found. In the next step new
and optimized geometries can be found to allow larger
flow rates through the channels with reduced pressure
losses. [6]
By including two-phase and phase change models into
the CFD simulation, the location of cavitation
occurrence can be predicted, see Figure13. By these
simulations, the optimization of the geometry of the
valve plate is possible.
Figure 13 Results of a CFD simulation – Possible
locations of cavitation [7]
In contrast to CFD simulations where the fluid flow is
in the focus of the investigation, the aim of finite
element method (FEM) is the solid body structure.
These simulations help to calculate the stability of a
solid structure and to optimize the size of the design as
well as the amount of material used. By including
damping models, the acoustic emission of a structure
can be simulated. In Figure 14 sample results of a modal
analysis of a hydraulic motor are shown [8].
Figure 14 Results of a modal analysis – Location of
structure borne sound [8]
The location and direction of oscillation can be seen at a
previously defined frequency. This oscillation can lead
to structure borne noise. With the help of modal analysis
the sound emission of hydraulic displacement units can
be reduced by optimizing for example the geometry of
the housing.
By including the temperature behavior of fluid and
structure, see Figure 15, physically more accurate
results can be obtained and the individual regions can be
optimized.
Figure 15 Modeling approach used to predict the lubri-
cating interface performance in axial piston pumps [9]
All of the previously presented 3-D simulation
approaches have in common that optimization
calculations require a high effort as the mesh of the
whole machine has to be recalculated in every step. To
minimize the computational effort, simpler 3-D
simulations can be performed which do not focus on the
entire machine but on one part. This can e.g. be the
tribological contact between piston and cylinder block
or between cylinder block and valve plate. Optimization
goals are i.e. minimizsation of mechanical contact and
leakage losses. A set-up of a 3D simulation of the piston
– cylinder block contact is shown in Figure 16. The
mesh for the calculation of the Reynolds equation only
consists of the lubrication area between piston and bore
of the cylinder block.
Figure 16 Set up of a 3-D tribological simulation [10]
Therefore, the effort to generate new meshes is low.
Using this simulation tool it is possible to optimize the
contour of the piston and of the bushing as well as the
contour length. Due to the small mesh element number,
numerous variations are calculated within an acceptable
time frame.
Copyright © 2014 JFPS. ISBN 4-931070-10-8 7
Figure 17 depicts such a simulation result. The total
losses in this tribological contact are seen with varying
radius and length of the piston contour.
Length of contour [mm]
Overa
ll lo
sses [
%]
Figure 17 Results of the tribological simulation piston
and cylinder block [10]
But not only axial piston pumps are in the focus of
optimization efforts. By combination of fluid dynamic
models and fluid structure thermal modelling the
geometry of the gears of gear machines was optimized
by [13]. With these simulations pressure ripples,
pressure peaks, and cavitation could be drastically
reduced.
In addition to the piston-cylinder block contact other
details of tribological interest can be simulated.
Figure 18 shows the simulation results of the contact
between cylinder block and valve plate of a swash plate
axial piston pump. On the left side the resulting fluid
film height is depicted and on the right side the
corresponding pressure field is seen.
Figure 18 Results of the tribological simulation cylinder
block and valve plate – Fluid film height and pressure
field [11]
Besides to optimizing the shape of the piston and the
contour of the bushing, the texture of the components
surface may be a detail that leads to higher efficiencies
as well as the use of new materials and coatings [12].
Depending on the aim of the simulation it can be
sufficient to use a two dimensional simulation. One
example can be found in [14] where a 2-D simulation
tool is used to optimize the geometry of the valve plate
of an oscillating slide machine. The reversing process is
also an important and often optimized part in axial
piston pumps. The fastest simulation approach is the
one dimensional modelling, see Figure 19. Here, every
displacement volume is displayed by a cylinder and the
reversing is conducted via orifices. This simulation
approach is based on serially connected 1-D
components such as cylinders and valves.
Figure 19 1-D Modeling of the reversing process of a
piston machine
The main advantages of this simple 1-D simulation are
that a huge number of variations can be investigated and
the influence of the changed parameter on a large
system can also be analyzed. Often the pump or motor
cannot be investigated and optimized individually but
the complex fluid power system and the specific
application have to be considered.
INNOVATIVE DISPLACEMENT PRINCIPLES
In the last decades, the existing displacement principles
have been optimized with increasing effort. To ensure
the use of hydraulic systems in the future new
components have to be developed.
A new design of an axial piston displacement unit is the
Floating Cup machine by INNAS, see Figure 21. The
basis of the design is an axial piston machine. In
contrary to ordinary designs where the pistons move in
a cylinder block, the pistons in the Floating Cup move
in individual cylinders, called cups, that are supported
by two barrel plates. Two pistons face each other
back-to-back to compensate forces and to allow a low
pressure pulsation due to a high number of pistons.
Copyright © 2014 JFPS. ISBN 4-931070-10-8 8
Fpr
Fr
FpiFr
Figure 21 Schematic design of the Floating Cup [15]
The Floating Cup machine is designed to combine high
efficiencies, a low noise level as well as low pressure
and torque ripples. Measurements have shown overall
efficiencies up to 96% [16]. Therefore it can be used for
a large number of applications. First units are available
to be tested by third parties.
Another innovative design of a piston machine is the
new radial piston unit with axial cone valve plates
(RAC). It combines the advantages of axial and radial
piston machines. The basis is a radial piston machine
with external support, but axial cone valve plates similar
to axial piston machines are used for commutation. The
schematic design of the RAC is depicted in Figure 20.
Fpr
Fpi
Fr
Figure 20 Schematic design of the RAC [17]
The pistons are held by the cam ring as in radial piston
units (e.g. see Figure 7). By adjusting its eccentricity the
displacement volume can be varied. The pistons tilt
inside the cylinder bore which leads to a cylindrical
wedge in the pressure chamber, leading in a sickle
shaped pressure field which results in direct torque
generation on the rotor. Due to a contoured and flexible
piston sealing, the sealing plane is always orthogonal to
the piston axis. The contact between pistons and cam
ring is fully hydrostatically compensated. Thus no
solid-state friction or loading on the pistons occur.
The main advantages of the RAC are the decreased
friction losses thanks to a direct torque generation on
the rotor, the large amount of fully hydrostatically
compensated contacts, and its simple design. In
conclusion, low production costs combined with a good
efficiency are aspired.
A fundamentally new approach is the design of the free
piston engine. Here, the hydraulic power is directly
transformed out of combustion energy. The schematic
design is displayed in Figure 22. In the left part the
combustion chamber can be found where fuel is
combusted like in an internal combustion engine. The
thermic energy then moves the combustion piston to the
right, serving as a hydraulic plunger, which is directly
part of the pump. With this movement fluid is pressed
from the low pressure grid into the high pressure part.
Therewith losses due to multiple transformations of
energy and gear boxes are avoided.
Figure 22 Schematic design of the free piston engine
[18]
The layout of the free piston engine points out a basic
problem. In general, displacement units and also
systems in general are rated based on the overall
efficiency of the fluid power component. However, in
order to find the best energy efficient solution for an
application the power generation has to be included into
the efficiency calculation by a holistic approach as well,
see also [19].
SUMMARY AND OUTLOOK
The need for a conserving use of energy leads to new
challenges in hydraulic applications. The improvement
of fluid power systems efficiency is one of the major
challenges which have to be dealt with by the fluid
power community. Hydraulic displacement units are the
key component in all fluid power systems and
applications. Because of their large influence on the
overall efficiency of fluid power systems, the units are
the focus of improvement. Furthermore, additional
requirements arise from their use in optimized systems
Copyright © 2014 JFPS. ISBN 4-931070-10-8 9
that do not negatively influence the environment.
In this paper the requirements for displacement units
were described and optimization methods to improve
the properties of existing as well as future designs were
illustrated. In addition, the basic principles of generally
used displacement units were explained as well as
innovative principles for prospective units. Especially
the free-piston engine shows the great potential of
combining different specializations into one holistic
drive and circuit approach in order to design the most
energy efficient solution not only on the component
level but for the entire system.
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