data rates gate works 11

8/13/2019 Data Rates Gate Works 11

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GATE / HOIST AND ALLIED WORKS

Length of welding : 3228.20 Rm

Number of electrodes ( for structural steel ) : 33626 Nos

SECTION: GATE / HOIST & ALLIED WORKS. Item No.7

Item: Lifting beam for spillway stoplog gate elements :

Details of materials / Gas cutting / Welding for rate analysis :

Note : 1. Data based on fabrication drawings of lifting beam for operating the stoplog gate elements

provided for Kodasalli dam spillway under Kali Stage-II Project in Karnataka.

2. Plate cutting considered for 2 sides assuming other 2 sides free face.

3. Unless otherwise specified 6 mm thick fillet weld considered for computing requirement of

welding electrodes and 450 mm long electrodes are considered for computing the quantity.

4. Number of welding electrodes computed is based on length, type and thickness of weld and

the requirement of electrodes per metre length of weld is based on standard weiding tables.

Sl No. DESCRIPTION OF MATERIALS Weight Number of

in kg electrodes

1 Web plate 540x15476x8 mm 2 Nos 1050.00 33.0 ---

2 Flange plate 150x15476x16 mm 4 Nos 1166.00 62.8 123.8 1238

3 Stiffener 100x400x10 mm 28 Nos 88.00 2.8 8.7 87

4 End plate 560x1120x12 mm 2 Nos 118.00 3.4 2.3 235 Stiffener 250x525x10 mm 4 Nos 41.00 3.1 6.2 62

6 Hook plate 350x625x20 mm 4 Nos 137.00 3.9 4.6 46


8 Plate 120x125x10 mm 8 Nos 9.00 2.0 3.9 39

9 Plate 200x200x16 mm 4 Nos 20.00 1.6 3.2 32

10 Plate 160x1130x10 mm 4 Nos 57.00 9.5 --- ---

11 Plate 122x165x20 mm 2 Nos 6.00 0.6 0.5 5

12 Plate 60x162x10 mm 4 Nos 3.00 0.9 1.0 10

13 Plate 140x140x20 mm 10 Nos 31.00 2.8 --- ---

14 Plate 200x2071x20 mm 48 Nos 260.00 17.0 --- ---

15 Plate 427x604x25 mm 2 Nos 101.00 3.0 --- ---

16 Hook 315x815x60 mm 2 Nos 100.00 --- --- ---

17 Plate 100x160x20 mm 2 Nos 5.00 0.2 0.5 5

18 Bush dia 105 / 85 x 120 mm 2 Nos 5.00 --- --- ---

19 Pin dia 85 x 268 mm 2 Nos 24.00 --- --- ---

20 Keeper pl 40x140x10 mm 4 Nos 2.00 --- --- ---

Contd


in kg electrodes

Contd

21 Pin dia 90 x 285 mm 2 Nos 29.00 --- --- ---

22 Pin dia 120 x 252 mm 1 Nos 22.00 --- --- ---23 Pin dia 85 x 300 mm 2 Nos 26.00 --- --- ---

24 Guide shoe pl 150x150x12 mm 4 Nos 8.00 1.2 --- ---

25 Guide shoe pl 103x150x12 mm 8 Nos 12.00 2.0 1.2 12

26 Plate 26x150x12 mm 4 Nos 2.00 0.7 SV 1.2 24




30 Rod dia 60 x 300 mm 2 Nos 13.00 0.2 0.7 7

length in m

in m

Gas cutting

in m

length in m

Weld length

Weld length

Gas cutting

200


2/21


31 Stopper pl 60x210x20 mm 2 Nos 4.00 0.2 0.5 5

32 Plate 40x150x12 mm 1 No. 1.00 --- --- ---

33 Bolt/Nut/Washer dia 24 x150 mm 2 Nos 1.00 --- --- ---

34 Bolt/Nut/Washer dia 16 x35 mm 16 Nos 2.00 --- --- ---

35 Plate 210x540x10 mm 8 Nos 71.00 6.0 17.3 173

Total : 3528.00 172.4 210.9 2121

kg Rm Rm Nos

ABSTRACT :

1. Structural steel : IS : 2062

Angle / Channel / Beam / Bar : 13.00 kg

Plates / Flats : 3306.00 kg

2. Alloy steel components : IS : 1570

Pin : 101.00 kg

3. Forged steel components : IS : 2004

Hook : 103.00 kg

4. Alluminium / Bronze alloy components : IS : 305

Bush : 5.00 kg

5. Bolts / Nuts / Washers IS : 1363

MS Bolts / Nuts / Washers : 3.00 kg

6. Other details :Length of cutting : 172.40 Rm




Item: Spillway gantry crane :


Note : 1. Data based on fabrication drawings of 25 t moving gantry crane for operating the stoplog

gate elements provided for Alamatti dam spillway under Upper Krishna Project in Karnataka.







in kg electrodes

Gantry portal :

1 Plate 850/450x2650x10 mm 4 Nos 544.00 16.0 --- ---

2 Plate 1500/850x2800x10 mm 4 Nos 858.00 20.0 DV 6.8 61

3 Plate 850/650x2700x10 mm 4 Nos 638.00 17.0 DV 2.6 254 Plate 1500/650x2650x10 mm 4 Nos 651.00 18.0 --- ---

5 Plate 320x10700x20 mm 2 Nos 1076.00 22.0 F10 86.0 2408

6 Plate 320x2589x20 mm 2 Nos 260.00 5.8 F10 22.0 616

7 Plate 320x1300x20 mm 2 Nos 131.00 3.3 F10 10.4 291

8 Plate 320x1050x20 mm 2 Nos 106.00 2.8 F10 9.7 272

9 Plate 320x2757x20 mm 2 Nos 277.00 6.2 F10 23.4 655

10 Plate 320x1050x20 mm 2 Nos 106.00 2.8 F10 9.7 272

11 Plate 320x282x20 mm 8 Nos 114.00 4.8 DV 19.3 560

in mlength in m

Gas cutting Weld length

201


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12 Plate 320x728x20 mm 2 Nos 73.00 2.1 6.8 68

13 Plate 320x450x16 mm 4 Nos 73.00 3.1 9.8 98

14 Plate 320x650x16 mm 4 Nos 105.00 3.9 13.0 130

15 Plate 320x500x10 mm 4 Nos 50.00 3.3 6.5 65

16 Plate 280x489x8 mm 2 Nos 17.00 1.5 5.0 50

17 Plate 280x584x8 mm 2 Nos 21.00 1.8 5.8 58

18 Plate 280x725x8 mm 2 Nos 25.00 2.0 6.9 69

19 Plate 280x850x8 mm 6 Nos 90.00 6.8 23.8 238

20 Plate 280x839x8 mm 2 Nos 29.00 2.3 7.8 78






26 Plate 320x4231x16 mm 8 Nos 1361.00 36.4 --- ---

27 Plate 500/380x4230x10 mm 8 Nos 1328.00 40.0 135.4 1354

28 Plate 240x240x10 mm 8 Nos 36.00 3.9 7.7 77

29 Washer dia 160x10 mm 4 Nos 8.00 2.0 2.0 20


31 Plate 280x468x8 mm 4 Nos 33.00 3.0 9.7 97

32 Plate 280x431x8 mm 4 Nos 30.00 2.9 9.1 9133 Plate 280x393x8 mm 4 Nos 28.00 2.7 8.5 85

34 Plate 280x380x8 mm 4 Nos 27.00 2.6 8.3 83

35 Flange pl 380x7176x8 mm 2 Nos 342.00 15.1 --- ---

36 Web plate 250x7176x8 mm 2 Nos 225.00 14.9 SV 28.7 344




40 Web plate 450x7176x8 mm 2 Nos 406.00 15.3 SV 28.7 259


42 Web plate 320x7176x10 mm 2 Nos 361.00 15.0 57.4 574


44 End plate 430x630x12 mm 2 Nos 51.00 2.2 3.4 34


46 Plate 400x7140x14 mm 2 Nos 628.00 15.0 --- ---

Contd


in kg electrodes

Contd

47 Plate 1000x7140x10 mm 2 Nos 1121.00 16.3 SV 28.6 429

48 Plate 360x1000x8 mm 10 Nos 226.00 13.6 47.2 472

49 Plate 350x460x10 mm 4 Nos 51.00 3.3 6.5 65

50 Pin dia 80 x 520 mm 2 Nos 41.00 --- --- ---51 Keeper pl 40x130x10 mm 4 Nos 2.00 0.2 --- ---

52 Screw dia 12 x 50 mm 8 Nos 2.00 --- --- ---

53 Plate 255x320x12 mm 16 Nos 123.00 9.2 --- ---

54 Plate 180x450x8 mm 16 Nos 81.00 10.0 --- ---

55 Bolt/Nut/Washer dia 10x40 mm 160 Nos 6.00 --- --- ---


57 Plate 350x450x12 mm 4 Nos 60.00 3.2 6.4 64

58 Plate 400x540x16 mm 4 Nos 108.00 3.8 F10 7.5 210


length in m in m

202


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59 Plate 270x500x12 mm 4 Nos 52.00 3.1 6.2 62

Long travel wheel bogie :

60 Plate 520x1400x16 mm 4 Nos 366.00 7.7 --- ---

61 Plate 520x1556x16 mm 4 Nos 407.00 8.3 --- ---

62 Plate 500x562x16 mm 4 Nos 141.00 4.3 F8 4.5 81

63 Plate 350x430x16 mm 6 Nos 113.00 4.1 F8 7.3 131

64 Plate 325x606x16 mm 2 Nos 50.00 1.9 F8 3.0 54

65 Plate 176x386x10 mm 6 Nos 32.00 3.4 13.5 135

66 Plate 395x386x10 mm 6 Nos 72.00 4.7 9.5 95

67 Plate 386x520x10 mm 2 Nos 31.00 1.8 2.8 28

68 Plate 100x386x10 mm 4 Nos 12.00 0.4 0.1 1

69 Plate 75x370x10 mm 4 Nos 9.00 0.3 0.8 8

70 Plate 100x370x10 mm 12 Nos 35.00 1.2 13.7 137

71 Plate 85x125x10 mm 24 Nos 20.00 5.0 10.1 101

72 Plate 240x240x10 mm 16 Nos 72.00 7.7 15.4 154

73 Plate 400x515x20 mm 4 Nos 129.00 3.7 F8 7.3 131

74 Plate 314x350x20 mm 8 Nos 138.00 5.3 F8 5.6 101

75 Plate 120x120x10 mm 8 Nos 9.00 2.0 3.9 39

76 Plate 125x475x10 mm 8 Nos 37.00 4.8 11.6 116

77 ISMC100 x 845 mm 2 Nos 16.00 0.4 1.5 15

78 ISMC100 x 845 mm 3 Nos 23.00 0.6 1.0 1079 ISA 75x75x6 x 560 mm 4 Nos 15.00 0.6 0.6 6

80 Plate 230x440x10 mm 1 No 8.00 0.7 2.0 20

81 Plate 130x360x10 mm 1 No 4.00 0.5 1.0 10

82 Plate 230x270x10 mm 1 No 5.00 0.5 0.8 8

83 Keeper pl 60x200x12 mm 8 Nos 9.00 0.5 --- ---

84 Pin dia 100x515 mm 4 Nos 127.00 --- --- ---

Long travel wheel / gear / pinion / shafts :

85 LT wheel 500 mm dia 8 Nos 1600.00 --- --- ---

86 Wheel pin dia 120 x 442 mm 8 Nos 314.00 --- --- ---

87 Sleeve for pin 150/115 dia x 340 mm 8 No 156.00 --- --- ---

88 Wheel retainer 16 Nos 32.00 --- --- ---

89 Gear 320 PCD x 75 mm 2 Nos 90.00 --- --- ---

90 Sleeve for gear 2 Nos 3.00 --- --- ---

Contd


in kg electrodes

Contd

91 Gear shaft 75/60 dia x 440 mm 2 Nos 30.00 --- --- ---

92 Gear retainer 4 Nos 6.00 --- --- ---

93 Rim gear 400 PCD x 80 mm 4 Nos 280.00 --- --- ---

94 Pinion 136 PCD x 80 mm 2 Nos 16.00 --- --- ---

95 Pinion retainer 2 Nos 2.00 --- --- ---96 Keeper pl 60x190x12 mm 16 Nos 17.00 --- --- ---

97 Plate 50x180x12 mm 16 Nos 14.00 0.8 --- ---

98 Plate 40x130x10 mm 2 Nos 1.00 0.1 --- ---

99 Plate 40x120x10 mm 2 Nos 1.00 0.1 --- ---


101 Wheel bearing 16 Nos 80.00 --- --- ---

102 Gear bearing 4 Nos 16.00 --- --- ---

Long travel drive assembly :

Weld length

length in m

Gas cutting

in m

203


5/21


103 Motor 5 hp 2 Nos 75.00 --- --- ---

104 Solenoid operated brake 2 Nos 25.00 --- --- ---

105 Worm reducer 2 Nos 500.00 --- --- ---

Trolley structure :

106 ISMB 400 x 1990 mm 2 Nos 246.00 3.0 6.0 60

107 ISMC 300 x 1990 mm 2 Nos 143.00 1.0 4.5 45

108 ISMC 150 x 1980 mm 2 Nos 65.00 0.6 2.4 24

109 ISMC 150 x 1685 mm 4 Nos 111.00 1.2 2.4 24

110 ISMC 150 x 1230 mm 2 Nos 41.00 0.6 2.4 24

111 ISMC 150 x 990 mm 2 Nos 32.00 0.6 2.4 24

112 ISMC 250 x 1265 mm 2 Nos 77.00 0.8 2.8 28

113 ISA 100x100x6 x 1265 mm 8 Nos 94.00 1.6 3.2 32

114 Plate 430x590x10 mm 1 No. 20.00 1.0 1.2 12

115 Plate 360x360x10 mm 1 No. 10.00 0.7 1.1 11

116 Plate 300x500x12 mm 2 Nos 28.00 1.6 2.0 20

117 Web plate 800x7800x10 mm 2 Nos 980.00 17.2 --- ---

118 Flange pl 240x7800x20 mm 2 Nos 588.00 16.1 31.2 312


120 Plate 240x457x20 mm 4 Nos 69.00 2.8 4.6 46

121 Plate 240x325x20 mm 4 Nos 49.00 2.3 3.6 36

122 Plate 110x400x10 mm 24 Nos 83.00 12.3 29.8 298123 Plate 110x800x10 mm 12 Nos 83.00 10.9 24.5 245

124 Plate 110x394x10 mm 10 Nos 14.00 2.0 4.9 49

125 ISA 75x75x6 x 200 mm 4 Nos 6.00 0.6 1.4 14

126 Web plate 400x3550x10 mm 4 Nos 446.00 15.8 --- ---





131 Plate 100x160x16 mm 16 Nos 32.00 4.2 6.4 64

132 Plate 300x160x16 mm 4 Nos 24.00 1.9 3.7 37



Contd


in kg electrodes

Contd


136 Plate 280x280x20 mm 4 Nos 49.00 2.3 3.4 34

137 Plate 230x380x8 mm 2 Nos 11.00 1.2 2.4 24

138 ISA 100x100x6 x 770 mm 4 Nos 28.00 0.8 1.6 16

139 ISA 100x100x6 x 425 mm 4 Nos 16.00 0.8 1.6 16

140 ISA 100x100x6 x 440 mm 4 Nos 16.00 0.8 1.6 16141 ISA 100x100x8 x 800 mm 2 Nos 19.00 0.4 3.5 35

142 Plate 85x90x8 mm 4 Nos 2.00 0.7 2.1 21

143 ISA 75x75x6 x 475 mm 2 Nos 7.00 0.3 0.6 6

144 ISMC 150 x 440 mm 2 Nos 15.00 0.6 1.2 12

145 Plate 200x250x10 mm 1 No. 4.00 0.5 0.6 6

End gear box base frame :

146 ISMC 300 x 1750 mm 2 Nos 126.00 1.0 4.8 48

147 ISMC 300 x 1425 mm 2 Nos 103.00 1.0 --- ---

length in m


in m

204


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148 ISMC 300 x 1020 mm 2 Nos 74.00 1.0 4.8 48

149 ISMC 300 x 1072 mm 2 Nos 77.00 1.0 4.8 48

150 ISMC 300 x 830 mm 2 Nos 60.00 1.0 4.8 48

151 ISMC 300 x 345 mm 2 Nos 25.00 1.0 4.8 48

152 Plate 110x1750x12 mm 2 Nos 36.00 3.7 1.8 18

153 Plate 110x730x12 mm 2 Nos 15.00 1.7 0.8 8

154 Plate 60x1020x12 mm 2 Nos 12.00 0.2 1.4 14

155 Plate 305x500x20 mm 3 Nos 72.00 2.4 2.7 27

156 Plate 110x325x10 mm 4 Nos 11.00 1.8 2.5 25

157 Plate 180x285x10 mm 12 Nos 48.00 5.6 13.3 133

158 Plate 130x285x10 mm 6 Nos 18.00 2.5 6.1 61

159 Plate 70x160x10 mm 8 Nos 7.00 1.9 3.7 37

160 Plate 70x120x10 mm 4 Nos 3.00 0.8 1.5 15

161 Plate 100x350x10 mm 2 Nos 6.00 0.9 0.8 8

162 Plate 110x1750x20 mm 2 Nos 61.00 3.7 F10 7.0 196

163 Plate 110x1020x20 mm 2 Nos 35.00 2.3 F10 4.1 115

164 Plate 110x830x20 mm 2 Nos 29.00 1.9 F10 3.3 92

Cross travel assembly :

165 Cross travel wheels 450 mm dia 4 Nos 320.00 --- --- ---

166 CT wheel gear 498 PCD x 80 mm 2 Nos 150.00 --- --- ---

167 Pinion and shaft dia 60 x 535 mm 2 Nos 30.00 --- --- ---168 Driving wheel shaft 435 mm long 2 Nos 48.00 --- --- ---

169 Floating shaft 60 dia x 2536 mm 2 Nos 116.00 --- --- ---

170 Bearing journals 8 Nos 344.00 --- --- ---

171 Idle wheel shaft 270 long mm 2 Nos 32.00 --- --- ---

172 Wheel gear shaft 485 mm long 2 Nos 30.00 --- --- ---

173 Outer retainer dia 220/92x6 mm 8 Nos 16.00 --- --- ---

174 Inner retainer dia 220/117x6 mm 8 Nos 12.00 --- --- ---

175 Pillow block with bronze bush 4 Nos 60.00 --- --- ---

176 Collars dia 115x32 mm 2 Nos 5.00 --- --- ---

177 Flexible coupling 2 Nos 25.00 --- --- ---

178 Flanged coupling 2 Nos 30.00 --- --- ---

Contd


in kg electrodes

Contd

179 Flanged coupling 2 Nos 70.00 --- --- ---

Drum and gear assembly :

180 Rope drum 600 PCD x 1095 mm 2 Nos 1320.00 --- --- ---

181 Drum hub bush 2 Nos 10.00 --- --- ---

182 Drum gear 876 PCD x 1351 mm 2 Nos 330.00 --- --- ---

183 Second gear 570 PCD x 60 mm 2 Nos 160.00 --- --- ---

184 Bearing bush 2 Nos 4.00 --- --- ---185 Pinion 1st reduction 216 PCD 2 Nos 64.00 --- --- ---

186 Pinion 2nd reduction 190 PCD 2 Nos 26.00 --- --- ---

187 Drum shaft 2 Nos 146.00 --- --- ---

188 Pinion shaft 2 Nos 76.00 --- --- ---

189 Third shaft 2 Nos 48.00 --- --- ---

190 Plummer blocks 8 Nos 120.00 --- ---


192 Drum spacers 4 Nos 28.00 --- --- ---

Weld length

length in m in m

Gas cutting

205


7/21


193 Clamp 100x150x25 mm 4 Nos 12.00 0.4 --- ---

194 Bolt / Nut dia 20 x 100 mm 12 Nos 3.00 --- --- ---

195 Bolt / Nut dia 20 x 80 mm 8 Nos 2.00 --- --- ---

198 Keys ( various size ) 8 Nos 3.00 --- --- ---

199 Keeper pl 50x295x12 mm 4 Nos 6.00 0.2 --- ---

Sheave assembly :

200 Plate 760x1680x12 mm 2 Nos 200.00 6.0 --- ---

201 Plate dia 300 x 8 mm 4 Nos 18.00 3.8 3.8 38

202 Plate 50x210x10 mm 1 No. 1.00 --- --- ---

203 ISA 75x75x6 x 75 mm 2 Nos 1.00 0.3 0.6 6

204 Plate 232/126x 950x3 mm 2 Nos 10.00 2.0 2.0 8

205 Main sheave 500 mm dia 2 Nos 200.00 --- --- ---

206 Balancing sheave 320 mm dia 1 No. 75.00 --- --- ---

207 Sheave bearing bush 6 Nos 50.00 --- --- ---

208 Main sheave pin 2 Nos 57.00 --- --- ---

209 Balancing sheave pin 1 No. 26.00 --- --- ---

210 Hook cross piece 1 No. 10.00 --- --- ---

211 Shanh hook 1 No. 100.00 --- --- ---

212 Hook nut 1 No. 17.00 --- --- ---

213 Hook lock pl 1 No. 20.00 --- --- ---

214 Keeper plates 8 Nos 5.00 0.4 --- ---215 Plate 230x230x8 mm 2 Nos 7.00 1.8 1.8 18

216 Thruster bearing for hook 1 No. 5.00 --- --- ---

217 Wire rope 28 mm dia 6/37 con 150 m 406.00 --- --- ---

Trolley drive :

218 Motor 3 hp for cross travel drive 1 No. 25.00 --- --- ---

219 Motor 17.5 hp for load 1 No. 75.00 --- --- ---

220 Worm reducer 2 Nos 800.00 --- --- ---

221 Thruster brake 1 No. 25.00 --- --- ---

222 Solenoid operated brake 1 No. 25.00 --- --- ---

223 Brake for CT 1 No. 25.00 --- --- ---

Contd


in kg electrodes

Contd

Platform / Ladder :

224 Chequered pl 6 mm th 16 sqm 800.00 18.0 2.0 14

225 ISA 60x60x6 mm Hand railing 12 Rm 64.00 1.5 2.5 25

226 Pipe 32 mm dia for railing/ ladder 50 Rm 150.00 --- --- ---

227 Angles for cabin / ladder / covers etc 200.00 1.0 2.0 20

228 Plates for cabin / covers 270.00 17.5 12.6 57

30856.00 760.6 1260.0 16561

kg Rm Rm Nos

ABSTRACT :


Angle / Channel / Beam / Bars : 1700.00 kg


Chequered plate for platform covering : 800.00 kg

2. Cast steel components : IS : 1030

Rope drums : 1320.00 kg

length in m in m


206


8/21


Gears : 1016.00 kg

Wheels with retainers : 1980.00 kg

Pinions : 149.00 kg

Pulley / sheave : 275.00 kg

Plummer blocks / Bearing journals : 508.00 kg

Couplings / Sleeves : 309.00 kg


Pins : 524.00 kg

Shafts : 556.00 kg

4. Forged steel components : IS : 2004

Hook : 127.00 kg


Bearings / Bushes : 181.00 kg

6. Wire rope : IS : 2266

28 mm dia 6/37 construction : 150 Rm

7. Bolts / Nuts / Washers : IS : 1363


8. Other components :

Electric motor 3 hp : 1 No.

Electric motor 5 hp : 2 Nos.

Electric motor 17.5 hp : 1 No.Worm reducer : 4 Nos

Brakes 4 Nos : 4 Nos

Pipe 32 mm dia for railing / ladder : 50 Rm

9. Other details :

Length of cutting : 760.60 Rm




Item: Rail track for Spillway gantry crane :


Note : 1. Data based on fabrication drawings of 200 metre length rail track for moving gantry crane

provided for Kodasalli dam spillway under Kali Stage-II Project in Karnataka.







in kg electrodes

1 Track rail 45 kg / m 2 x 200 m 18000.00 --- --- ---

2 Anchor rod dia 16 x 430 mm 1068 Nos. 726.00 17.0 F5 53.6 375

3 Cleat ISA 65x65x6 x 260 mm 534 Nos. 805.00 69.5 --- ---

4 Packing plate 50x50x10 mm 1068 Nos 210.00 53.4 F5 53.4 374

5 Clamp 50x90x8 mm 1068 Nos 302.00 53.4 F5 53.4 374

6 Bolt 60 mm / Nut / Washer 16 dia 1068 240.00 --- --- ---

in m


length in m

207


9/21


7 Plate 180x1200x12 mm 20 Nos 407.00 27.6 48.0 480

8 Buffers 150x190x36 mm 4 Nos 32.00 1.4 F16 1.5 107

Total : 20722.00 222.3 209.9 1710.00

kg Rm Rm Nos

ABSTRACT :


Angles / Beams / Channels / Bars : 1531.00 kg





Rails 45 kg / m : 18000.00 kg

4. Other details :





Item: Embedded parts without groove lining for river / canal sluice service gate :Details of materials / Gas cutting / Welding for rate analysis :

Note : 1. Data based on emedded parts ( with out groove liner ) fabrication drawings for river sluice

service gate provided for Tunga dam under Upper Tunga Project in Karnataka.







in kg electrodes

First stage anchors :

1 Anchor plate 100x210x10 mm 28 Nos 46.00 8.7 5.6 56

2 Anchor bar 12 dia x 350 mm 56 Nos 18.00 0.7 1.0 10





7 Anchor plate 80x150x10 mm 20 Nos 19.00 1.6 --- ---



10 Anchor bar 12 dia x 350 mm 48 Nos 15.00 0.6 1.8 1811 Anchor plate 100x210x10 mm 20 Nos 33.00 2.0 --- ---


Embedded parts :

13 Anchor bolt 16 dia x 285 mm 48 Nos 22.00 0.8 F8 2.4 43




17 Alignment plate 100x210x10 mm 28 Nos 46.00 2.8 --- ---

length in m in m


208


10/21




20 Split anchor plate 60x400x6 mm 20 Nos 23.00 10.4 3.6 36

21 Nut / Washer for anchor bolts 200 Nos 10.00 --- --- ---

22 SS track 115x6750x10 mm 2 Nos 122.00 13.7 27.5 275

23 Track base 130x7100x12 mm 2 Nos 174.00 14.5 28.4 284

24 Track base ISMB 200x7100 mm 2 Nos 360.00 0.6 --- ---

25 Sill beam ISMB 200x2300 mm 1 No. 58.00 0.3 --- ---

26 SS seal seat 115x2300x6 mm 1 No. 12.00 2.4 F4 4.6 21

27 SS seal seat 80x3035x5 mm 2 Nos. 19.00 6.3 F4 12.2 55

28 Seal base ISA100x100x8 x3020 mm 2 No 73.00 0.4 --- ---


30 SS seal seat 1680x1975xx5 mm 1 No. 130.00 3.7 F4 7.3 33

31 Seal base 1700x2000x20 mm 2 Nos 1068.00 7.4 --- ---

32 Guide 120x2200x20 mm 2 Nos 82.00 4.7 --- ---

33 Guide 120x2400x20 mm 4 Nos 180.00 10.1 --- ---

34 Stiffener 130x1700x20 mm 1 No. 35.00 2.0 3.4 34




38 Cleat ISA75x75x8 x 80 mm 24 Nos 17.00 3.6 4.8 4839 Spacer pipe/ washer 20 dia x 20 mm 1.00 --- --- ---

40 Bolt / Nut / Washer 16 dia x 60 mm 8 No 2.00 --- --- ---

Total : 3172.00 151.9 190.9 1776.0

kg Rm Rm Nos

ABSTRACT :





Stainless steel plates : 414.00 kg

3. Bolt / Nut / Washer : IS : 1363

MS Bolt / Nut / Washer : 61.00 kg

4. Other details :


Length of welding : 191 Rm


Number of electrodes ( for stainless steel ) : 417 Nos


Item: Embedded parts with groove lining for river / canal sluice service gate :Details of materials / Gas cutting / Welding for rate analysis :

Note : 1. Data based on emedded parts ( with groove liner ) fabrication drawings for river sluice service

gate provided for Kodasalli dam under Kali Stage- II Project in Karnataka.





the requirement of electrodes per metre length of weld is based on standard welding tables.

209


11/21



in kg electrodes


1 Plate 80x210x10 mm 162 Nos 214.00 13.0 --- ---


3 Plate 80x80x10 mm 82 Nos 41.00 6.6 --- ---


Embedded parts :


6 Liner plate 666x3550x20 mm 1 No. 371.00 4.2 --- ---




10 Cleat ISA 75x75x8 x 80 mm 44 Nos 31.00 6.6 8.3 83

11 SS B/W seat 1300x2720x6 mm 1 No. 167.00 4.0 F4 8.0 36

12 SS B/W seat 1976x2720x6 mm 1 No. 253.00 4.7 F4 9.4 42

13 Base plate 2000x2750x20 mm 1 No. 864.00 4.8 DV 2.8 87

14 base plate 2000x3640x20 mm 1 No. 1143.00 5.7 --- ---

15 Bottom liner Gr 484x2600x20 mm 1 No. 198.00 3.1 5.2 52

16 Stiffener 180x1898x10 mm 7 Nos 188.00 14.5 26.6 26617 Stiffener 180x1960x10 mm 7 Nos 194.00 15.0 27.4 274



20 SS track plate 150x3000x20 mm 2 Nos 141.00 6.3 12.3 123

21 Track base pl 200x3000x40 mm 2 Nos 377.00 6.4 DV 0.4 56


Contd


in kg electrodes

Contd

23 Track ISMB 150 x 4200 mm 8 Nos 504.00 2.4 DV 2.4 36


25 Anchor plate 80x200x12 mm 80 Nos 121.00 6.4 F8 12.8 230

26 Guide 110x2050x16 mm 20 Nos 566.00 43.2 DV 2.2 36

27 Anchor bolt 16 dia x 300 mm 12 Nos 6.00 0.2 0.6 6




31 Nut / Washer for 16 dia bolt 672 Nos 29.00 --- --- ---

32 Cover plate 270x290x10 mm 4 Nos 25.00 2.3 --- ---

33 Back strip 40x2610x6 mm 2 Nos 10.00 0.1 5.2 52

34 Split anchor 80x400x8 mm 25 Nos 50.00 4.0 5.5 5535 Bolt/Nut/Washer 25 diax65 mm 24 Nos 7.00 --- --- ---

36 Track base pl 220x4767x40 mm 2 Nos 659.00 10.0 --- ---

37 Track web pl 320x4767x20 mm 2 Nos 479.00 10.2 DV 19.0 589

38 SS track plate 170x4150x20 mm 2 Nos 222.00 8.7 17.3 173

39 Side plate 210x3917x20 mm 2 Nos 258.00 8.3 15.7 157




length in m in m

in m



length in m

210


12/21


43 Stiffener 210x260x10 mm 2 Nos 9.00 1.5 F8 2.6 47


45 Groove lining 560x3915x20 mm 2 Nos 688.00 9.0 17.9 179

46 Guide 40x3878x16 mm 2 Nos 39.00 0.1 15.5 155






52 SS seal seat 100x3052x6 mm 2 Nos 29.00 0.2 F4 12.6 57

53 Liner plate 570x3029x20 mm 2 Nos 542.00 7.2 SV 1.2 60






59 B/W liner 800x2780x20 mm 1 No. 349.00 3.6 7.2 72

60 B/W liner 484x2780x20 mm 1 No. 211.00 3.3 6.5 65



63 Anchor bolt 16 dia x 185 mm 32 Nos 9.00 0.5 1.6 1664 Anchor bolt 16 dia x 355 mm 28 Nos 16.00 0.5 1.4 14




Contd


in kg electrodes

Contd



Total : 10657.00 301.0 551.6 6026

kg Rm Rm Nos

ABSTRACT :







MS Bolt / Nut / Washer : 180.00 kg 4. Other details :







length in m in m

211


13/21


Item: Vent lining for river / canal sluice vents.


( For 38.50 sqm finished lining area )

Note : 1. Data based on groove / vent lining fabrication drawings for 2 m x 3 m size river sluice vents

for Kodasalli dam under Kali Stage- II Project in Karnataka.







in kg electrodes

1 Liner plate 454x2610x20 mm 1 No. 186.00 3.1 5.2 52






7 Liner plate 250x3064x20 mm 2 Nos 240.00 6.7 25.0 250

8 Stiffener 70x80x8 mm 48 Nos 17.00 3.9 14.4 1449 Side liner 230x1020x20 mm 8 Nos 295.00 10.0 20.0 200

10 Plate 230x1018x20 mm 4 Nos 147.00 5.0 10.0 100

11 Side lining D/S 2525x3358x20 mm 2 Nos 2662.00 11.8 33.6 336

12 Top/bottom liner 2547x2580x20 mm 2 No. 2063.00 10.3 10.3 103

Contd


in kg electrodes

Contd




16 Split anchor 80x400x8 mm 119 Nos 239.00 19.0 22.6 226

Total : 7281.00 202.9 419.4 4194.0

kg Rm Rm Nos

ABSTRACT :



2. Other details :

Length of cutting : 203 Rm




Item: River / canal sluice service gate :


Note : 1. Data based on fabrication drawings of river sluice service gate for 2 m x 3 m sluice opening

of Kodasalli dam under Kali Stage- II Project in Karnataka.


length in m in m

length in m in m



212


14/21







in kg electrodes

Gate leaf :

1 Skin plate 3220x3372x18 mm 1 No. 1534.00 6.6 --- ---

2 Ver stiffener 140x688x10 mm 28 Nos 212.00 23.2 54.2 542



5 Girder web 350x2788x12 mm 4 Nos 368.00 12.5 50.2 502

6 Girder web 390x2788x12 mm 1 No 102.00 3.2 7.1 71

7 Flange plate 320x2788x20 mm 4 Nos 560.00 12.5 SV 2.6 130

8 Flange plate 250x2788x20 mm 1 No. 109.00 3.0 SV 3.3 165




12 Flange plate 80x380x18 mm 6 Nos 26.00 0.5 SV 3.2 100

13 Flange plate 80x152x18 mm 2 Nos 4.00 0.2 SV 1.0 3114 End ver plate 80x3170x18 mm 2 Nos 72.00 0.2 SV 6.4 199

15 Diaphragm plate 188x360x12 mm 10 Nos 64.00 5.5 18.2 182

16 End stiffener 50x352x12 mm 24 Nos 40.00 1.2 21.7 217

Contd


in kg electrodes

Contd

17 Pad plate 250x300x16 mm 8 Nos 75.00 4.4 8.8 88


19 Support plate 20x2540x16 mm 1 No. 6.00 2.6 5.1 51

20 Seal support 65x2905x12 mm 2 Nos 36.00 5.9 --- ---

21 Support plate 20x3105x12 mm 2 Nos. 12.00 6.3 12.5 125

22 Sealing frame 65x2795x12 mm 1 No. 17.00 2.8 --- ---

23 Sealing frame 20x2755x12 mm 1 No. 5.00 2.8 5.5 55

24 Seal support 65x1965x12 mm 1 No. 12.00 2.0 --- ---

25 Seal support 65x375x12 mm 2 Nos 5.00 0.9 --- ---

26 Stopper 20x2540x12 mm 1 No. 5.00 2.5 5.1 51

27 Plate 50x70x12 mm 2 Nos 1.00 0.1 0.2 2

28 Bracket plate 400x570x16 mm 4 Nos 115.00 3.9 3.2 32



31 Stiffener 56x250x12 mm 4 Nos 5.00 1.2 4.4 4432 Counter weight ( CI blocks ) 4000.00 --- --- ---

33 GI Bolt/Nut/Washer 24 diax280 mm 60 No 72.00 --- --- ---

34 Plates for guide roller 4 sets 72.00 1.4 1.8 18

35 Guide roller 4 Nos 8.00 --- --- ---

Wheel assembly :

36 Wheels 484.00 --- --- ---

37 Bearings 76.00 --- --- ---

38 Bearing retainer plate 80.00 --- --- ---

length in m in m



length in m in m

213


15/21


39 Cover plate 8.00 --- --- ---

40 Spacer plates 16.00 --- --- ---

41 Stainless steel pin 132.00 --- --- ---

42 Keeper plate 8.00 0.1 --- ---

43 GI Bolt / Nut / Screw / Washer 2.00 --- --- ---

44 MS Bolt / Nut / Screw / Washer 4.00 --- --- ---

Seal assembly :

45 Flat bottom seal 2755 mm 1 No. --- --- --- ---

46 Music note side seal 2855 mm 2 Nos --- --- --- ---

47 Double flange top seal 2199 mm 1 No. --- --- --- ---

48 Corner seal 2 Nos --- --- --- ---

49 Seal clamp 90x2545x20 mm 1 No. 36.00 0.1 --- ---

50 Seal clamp 45x1495x20 mm 2 Nos 21.00 0.1 --- ---

51 Seal clamp 45x1628x20 mm 2 Nos 23.00 0.1 --- ---

52 Seal clamp 45x2545x20 mm 1 No. 18.00 --- --- ---

53 Seal clamp 45x2660x20 mm 1 No. 19.00 0.1 --- ---

54 SS Bolt / Nut / Washer 20 dia x 80 mm 10.00 --- --- ---

55 SS Bolt / Nut / Washer 20 dia x 100 mm 44.00 --- --- ---

Total : 9202.00 137.1 280.5 3265

kg Rm Rm Nos

ABSTRACT :




Wheels / Guide roller : 492.00 kg




Wheel axle / lifting pin : 132.00 kg

5. Rubber seals : IS : 11855

Bottom rubber seal ( uncladed ) : 2.76 Rm

Side rubber seal ( teflon claded ) : 5.71 Rm

Top rubber seal ( teflon claded ) : 2.20 Rm

Corner seal : 2 Nos

6. Bolt / Nut / Washer IS : 1363

SS Bolt / Nut / Washer / Screws : 54.00 kg

GI Bolt / Nut / Washer / Screws : 74.00 kg



CI counter weight : 4000.00 kg

8. Other details :

Length of cutting : 137.10 RmLength of welding : 280.50 Rm



Item: Rope drum hoist for river / canal sluice service gate :


Note : 1. Data based on fabrication drawings of 25 t rope drum hoist provided for operating river sluice

214


16/21


service gate of Kodasalli dam under Kali Stage- II Project in Karnataka.







in kg electrodes

Hoist frame :

1 ISMC 400 x 3900 mm 4 Nos 782.00 2.4 --- ---

2 ISMC 250 x 935 mm 3 Nos 80.00 1.2 --- ---

3 ISMC 250 x 1236 mm 2 Nos 76.00 0.8 --- ---

4 ISMC 200 x 1330 mm 8 Nos 237.00 2.8 --- ---

5 ISMC 200 x 440 mm 2 Nos 20.00 0.7 --- ---

6 ISMC 150 x 1330 mm 6 Nos 134.00 1.8 --- ---

7 Bracket plate 300x560x16 mm 4 Nos 84.00 2.4 F8 4.8 86



10 Base plate 145x370x30 mm 2 Nos 25.00 1.0 1.1 11

11 Stiffener 120x399x10 mm 2 Nos 8.00 1.1 2.1 2112 Base plate 110x430x10 mm 2 Nos 8.00 1.0 1.2 12

Contd


in kg electrodes

Contd

13 ISMC 400 x 110 mm 2 Nos 14.00 1.2 0.5 5

14 Base plate 336x340x10 mm 1 No. 9.00 0.7 0.5 5








22 Base plate 200x250x20 mm 8 Nos 63.00 3.6 --- ---


24 Stiffener 260 dia x 12 mm 2 Nos 13.00 1.6 1.6 16


26 Nut / Washer 20 dia 16 Nos 1.00 --- --- ---


28 Bolt/Nut/Washer dia 22 x 85 mm 4 Nos 2.00 --- --- ---

29 Bolt/Nut/Washer dia 10 x 65 mm 4 Nos 1.00 --- --- ---30 Bolt/Nut/Washer dia 14 x 65 mm 4 Nos 1.00 --- --- ---



33 ISMC 150 x 935 mm 2 Nos 31.00 0.6 --- ---

34 ISMC 200 x 935 mm 1 No. 21.00 0.4 --- ---

35 Plate 80x2250x10 mm 2 Nos 28.00 0.2 9.3 93

36 Chequered plate 6 mm th 6 sqm 283.00 6.0 --- ---

Plummer blocks :

Weld length


length in m in m

length in m in m

Gas cutting

215


17/21


37 Plummer body 2 Nos 72.00 --- --- ---

38 Bronze bush 2 Nos 13.00 --- --- ---

39 Shims 2 Nos 2.00 --- --- ---

40 Bolt/Nut/Washer 4 Nos 1.00 --- --- ---

Shafts :

41 Drum shaft 110 dia x 1381 mm 2 Nos 206.00 --- --- ---

42 1st pinion shaft 70 dia x 650 mm 1 No. 20.00 --- --- ---

43 2nd pinion shaft 120 dia x 1350 mm 1 No. 120.00 --- --- ---

Drum assembly :

44 Drum 560 PCD 2 Nos 1420.00 --- --- ---

45 Bronze bush 140/110 diax140 mm 2 Nos 12.00 --- --- ---

46 Bronze bush 140/110 diax100 mm 2 Nos 10.00 --- --- ---

47 Spacers 240/112 x 10 mm 2 Nos 6.00 --- --- ---

48 Spacers 240/112 x 6 mm 2 Nos 4.00 --- --- ---

49 Clamping plate 100x150x32 mm 4 Nos 16.00 0.4 --- ---

50 Lock plate 50x210x12 mm 4 Nos 4.00 0.2 --- ---

51 Bolt/Nut/Washer 12 Nos 5.00 --- --- ---

Gears and pinions :

52 Drum gear 980 PCD 2 Nos 350.00 --- --- ---

53 Gear 800 PCD 1 No. 156.00 --- --- ---

Contd


in kg electrodes

Contd

54 1st reduction pinion 1 No. 19.00 --- --- ---

55 2nd reduction pinion 2 No. 60.00 --- --- ---

Pulleys and sheaves :

56 Pulley 672 PCD 2 Nos 180.00 --- --- ---

57 Pin 120 dia x 262 mm 2 Nos 46.00 --- --- ---

58 Bronze bush 145/120 dia x 160 mm 2 14.00 --- --- ---

59 Spacer 170/123 dia 2.00 --- --- ---

60 Lock plate 50x190x12 mm 4 Nos 4.00 0.2 --- ---

61 Pulley 350 PCD 1 No. 76.00 --- --- ---

62 Pin 130 dia x 258 mm 1 No. 27.00 --- --- ---

63 Bronze bush 1 No. 8.00 --- --- ---

64 Brass Washer 180/132x8 mm 2 Nos 2.00 --- --- ---

65 Keeper plate 50x190x12 mm 2 Nos 2.00 0.1 --- ---

Hoist drive :

66 Electric motor 5 hp 1 No. 50.00 --- --- ---

67 Worm reducer 1 No. 500.00 --- --- ---


69 Wire rope 28 dia 6x37 constn 120 m 500.00 --- --- ---70 Manual operation assembly 1 No. 120.00 --- --- ---

71 Position indicator 1 No. 32.00 --- --- ---

72 EM brake 1 No. 25.00 --- --- ---

Total : 6243.00 56.5 96.7 1005.0

kg Rm Rm Nos

ABSTRACT :



length in m in m

216


18/21




Chequered plate for platform covering : 283.00 kg


Rope drums 2 Nos : 1420.00 kg

Gears 3 Nos : 506.00 kg

Pinions : 79.00 kg

Pulleys 3 Nos / Couplings 2 Nos : 306.00 kg

Plummer blocks : 72.00 kg


Shafts : 346.00 kg

Pins : 73.00 kg



5. Wire rope : IS : 2266

28 mm dia 6/37 construction rope : 120 Rm


Bolts / Nuts / Washers ( various size ) : 31.00 kg


Electric motor 5 hp Standard : 1 No.

Worm reducer Standard : 1 No

Electro-megnatic brake Standard : 1 No

Manual operation assembly : 1 No.

Position indicator : 1 No.

8. Other details :





Item: Embedded parts without groove lining for river / canal sluice emergency gate :


Note : 1. Data based on fabrication drawings of emedded parts ( with out groove liner ) for river sluice

emergency gate provoded for Tunga dam under Upper Tunga Project in Karnataka.







in kg electrodesFirst stage anchors :








length in m in m


217


19/21







Embedded parts :








20 Split anchor plate 60x400x6 mm 20 Nos 23.00 10.4 3.6 36

21 Nut / Washer for anchor bolts 200 Nos 10.00 --- --- ---

22 SS track 115x6750x10 mm 2 Nos 122.00 13.7 27.5 275

23 Track base 130x7100x12 mm 2 Nos 174.00 14.5 28.4 284

24 Track base ISMB 200x7100 mm 2 Nos 360.00 0.6 --- ---

25 Sill beam ISMB 200x2300 mm 1 No. 58.00 0.3 --- ---

Contd


in kg electrodes

Contd


27 SS seal seat 80x3035x5 mm 2 Nos. 19.00 6.3 F4 12.2 85

28 Seal base ISA100x100x8 x3020 mm 2 No 73.00 0.4 --- ---


30 Seal base 1700x1000x20 mm 1 Nos 267.00 2.7 --- ---

31 Guide 120x2200x20 mm 6 Nos 246.00 14.1 --- ---

32 Guide 120x2400x20 mm 4 Nos 180.00 10.1 --- ---




36 Cleat ISA75x75x8 x 80 mm 24 Nos 17.00 3.6 4.8 48

37 Spacer pipe/ washer 20 dia x 20 mm 1.00 --- --- ---

Total : 2180.00 134.7 143.0 1363

kg Rm Rm Nos

ABSTRACT :




2. Alloy steel components : IS : 1570Stainless steel plates : 219.00 kg



4. Other details :

Length of cutting : 135 Rm




Weld length

length in m in m

Gas cutting

218


20/21



Item: Embedded parts with groove lining for river / canal sluice emergency gate :


Note : 1. Data based on emedded parts ( with groove liner ) fabrication drawings for river sluice

emergency gate provided for Kodasalli dam under Kali Stage- II Project in Karnataka.







in kg electrodes


1 Plate 80x210x10 mm 234 Nos 309.00 18.7 --- ---


Contd


in kg electrodes

Contd

3 Plate 80x80x10 mm 58 Nos 29.00 4.7 --- ---


Embedded parts :











15 SS track plate 150x3000x20 mm 2 Nos 141.00 6.3 F8 12.6 265

16 Track base 200x3000x40 mm 2 Nos 377.00 6.4 --- ---

17 Track web pl 320x3000x20 mm 2 Nos 301.00 6.6 24.0 240


19 Track ISMB 150 x 4200 mm 12 Nos 751.00 3.6 6.0 60

20 Track ISMB 150 x 1200 mm 2 Nos 36.00 0.6 1.0 10

21 Guide 110x2000x16 mm 30 Nos 829.00 63.3 126.6 1266

22 Guide anchor pl 80x200x12 mm 120 Nos 181.00 9.6 --- ---23 Anchor bolt 16 dia x 185 mm 436 Nos 127.00 7.0 21.9 219



26 Nut / Washer for 16 dia bolts 912 Nos 38.00 --- --- ---



29 Cover plate 270x290x10 mm 4 Nos 25.00 2.3 --- ---


length in m in m

length in m in m



219


21/21


31 Bolt/Nut/Washer 20 diax65 mm 24 Nos 8.00 --- --- ---

32 Track base pl 220x4767x40 mm 2 Nos 659.00 10.0 --- ---

33 Track web pl 320x4767x20 mm 2 Nos 479.00 10.2 19.0 190

34 SS track plate 170x4217x20 mm 2 Nos 225.00 8.8 F8 17.6 317







41 Groove lining 560x3915x20 mm 2 Nos 688.00 9.0 --- ---

42 Guide 40x3878x16 mm 2 Nos 39.00 0.1 7.8 78






Contd


in kg electrodes

Contd

48 SS seal seat 100x3050x6 mm 2 Nos 29.00 0.2 F4 12.6 88

49 Liner plate 570x3026x20 mm 2 Nos 542.00 7.2 --- ---






55 B/W liner 800x2780x20 mm 1 No. 349.00 3.6 5.5 154

56 B/W liner 484x2780x20 mm 1 No. 211.00 3.3 5.6 157









65 Bolt/Nut/Washer 20 diax65 mm 28 Nos 8.00 --- --- ---


Total : 9088.00 300.6 560.0 6008.0

kg Rm Rm Nos

ABSTRACT :









length in m in m

data rates gate works 11

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