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Page 1: Data Record System AD

Information about the product and its features, technical and programming concepts, programming reference and syntax information, operating instructions, and more.

April 2021

Data Record System ADUser Manual

Page 2: Data Record System AD

USER MANUAL

Data Record System ADHigh-Bandwidth Data Logging for ADAS and Autonomous Vehicles

The Data Record System Autonomous Driving (Data Record System AD) is a PXI-based application system designed to collect, store, andanalyze high-fidelity data from automotive sensors and networks.

This system consists of either a PXIe-1092DC or PXIe-1095DC chassis, a PXI controller, and up to seventeen I/O instruments (depending uponthe selected chassis and instruments), as well as additional third-party peripheral components and accessories. Your system integrator mayfurther customize your system to meet your specific application needs.

This manual contains hardware and software information, including step-by-step procedures and basic information on how to begin using theData Record System AD, as well as carrying out basic maintenance and troubleshooting.

ContentsBefore You Begin....................................................................................................................................................................................................2Icons........................................................................................................................................................................................................................ 2Hardware Overview................................................................................................................................................................................................ 2

Data Record System Components...................................................................................................................................................................2Software Overview..................................................................................................................................................................................................4

Data Record AD Software Architecture......................................................................................................................................................... 5Data Record AD..............................................................................................................................................................................................5Configuration Editor....................................................................................................................................................................................... 5Plug-In Creation Toolkit..................................................................................................................................................................................5Visualization Toolkit....................................................................................................................................................................................... 5NI Measurement & Automation Explorer.......................................................................................................................................................6

Hardware Reference................................................................................................................................................................................................6Example Data Record System Configuration................................................................................................................................................. 6PXI.................................................................................................................................................................................................................. 6Power Supply.................................................................................................................................................................................................. 6Chassis LED Indicator Descriptions............................................................................................................................................................... 6Camera Interface Modules.............................................................................................................................................................................. 7RAID Storage Module.................................................................................................................................................................................... 7

Site Preparation....................................................................................................................................................................................................... 7Ventilation Clearances.....................................................................................................................................................................................7Power Requirements....................................................................................................................................................................................... 7

Getting Started with the Data Record System.........................................................................................................................................................8Receiving the Data Record System.................................................................................................................................................................8Setting Up the Data Record System................................................................................................................................................................9Bringing Up the Data Record System...........................................................................................................................................................10

Data Record AD.................................................................................................................................................................................................... 11Configuring Network Settings.......................................................................................................................................................................11Connecting to Hardware................................................................................................................................................................................11

Configuring Data Record AD................................................................................................................................................................................11Launching the Configuration Editor..............................................................................................................................................................11Accessing Example Configurations.............................................................................................................................................................. 11Creating a New Configuration Project..........................................................................................................................................................12Included I/O Plug-Ins....................................................................................................................................................................................12Adding I/O Plug-Ins to a Configuration........................................................................................................................................................12Importing Existing Configurations............................................................................................................................................................... 12Linking I/O Plug-Ins..................................................................................................................................................................................... 12Removing Configuration Elements...............................................................................................................................................................12Troubleshooting Missing I/O Plug-Ins..........................................................................................................................................................12Saving Configuration Projects...................................................................................................................................................................... 13Exporting System Configurations................................................................................................................................................................. 13Exporting Configurations to Other Machines............................................................................................................................................... 13Timing and Synchronization......................................................................................................................................................................... 13

The Plug-In Creation Toolkit................................................................................................................................................................................ 14The Visualization Toolkit...................................................................................................................................................................................... 14

UI Plug-Ins Overview................................................................................................................................................................................... 14Included UI Plug-Ins..................................................................................................................................................................................... 14Communication Between the Data Record AD User Interface and Data Record AD..................................................................................14Modifying the Layout of the Data Record AD User Interface .....................................................................................................................14Visualizing Sensor Data................................................................................................................................................................................ 15

Using APIs to Communicate with Data Record AD.............................................................................................................................................18

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Developing Datalogging Sessions.........................................................................................................................................................................19Editing Configurations.................................................................................................................................................................................. 19Working with I/O Plug-Ins............................................................................................................................................................................19Validating Configurations............................................................................................................................................................................. 19Executing Datalogging Sessions................................................................................................................................................................... 20

Operating Procedures............................................................................................................................................................................................ 21Running Self-Test..........................................................................................................................................................................................21In-Vehicle Operating Procedures.................................................................................................................................................................. 21

Maintenance.......................................................................................................................................................................................................... 22Cleaning........................................................................................................................................................................................................ 22Calibration.....................................................................................................................................................................................................23

Repair.................................................................................................................................................................................................................... 23Replacing the DC Power Supply Fuse.......................................................................................................................................................... 23Replacing PXI Instruments........................................................................................................................................................................... 25

NI Services............................................................................................................................................................................................................ 25Contacting NI for Support.............................................................................................................................................................................25

Additional Resources............................................................................................................................................................................................ 26Data Record System Documentation............................................................................................................................................................ 26Related Documentation.................................................................................................................................................................................26Training Resources........................................................................................................................................................................................26

Before You BeginTo ensure you have the most recent revision of this manual, visit ni.com/manuals.

Know the Data Record System AD (Data Record System) basics and safety requirements before you perform any maintenance, test, or repairprocedures. Visit ni.com/manuals to review the safety document that applies to your system:• PXIe-1092DC Safety, Environmental, and Regulatory Information• PXIe-1095DC Safety, Environmental, and Regulatory Information

There is a variety of solution integration options available for your application-specific system requirements. Depending on the configurationof your purchased system and the level of customization by an integrator, some of the procedures and concepts described in this document maynot be applicable to your solution. Consult your system integrator for any instructions not provided in this document.

The term integrator refers to the company or person responsible for customizing the system and software as delivered from NI.

IconsRefer to the following descriptions if one of these icons is marked on your product or used in this guide.

Notice Take precautions to avoid data loss, loss of signal integrity, degradation of performance, or damage to the product.

Caution Take precautions to avoid injury. Consult the product documentation for cautionary statements when you see this icon printedon the product. Cautionary statements are localized into French for compliance with Canadian requirements.

Caution: Possibility of Electric Shock Take precautions to avoid electrical shock.

Protective Conductor Terminal (PE) Indicates a terminal that connects to accessible dead metal parts of the product. Connect the PEterminal(s) to an earth ground system (protective conductor) for safety.

Hardware OverviewThe Data Record System uses the NI PXI platform and modular instruments to enable the measurement and analysis capabilities required foryour vehicle DUTs.

Note If your application requires an instrument or component not listed in the following tables, consult your integrator or refer to Contacting NI for Support on page 25 to obtain appropriate support for your specific application needs.

Data Record System Components

Note Detailed specifications for hardware components are available online at ni.com/manuals.

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Table 1. Required Hardware Components

Component Type Part Description

Chassis (select one) PXIe-1092DC 10-slot (7 hybrid slots) 3U PXI Express Chassis

PXIe-1095DC 18-slot (5 hybrid slots) 3U PXI Express Chassis

PXI Controller (select one) PXIe-8861 2.8 GHz quad-core Intel Xeon PXI controller

PXIe-8880 2.3 GHz eight-core Intel Xeon PXI controller

PXIe-88811 3.9 GHz eight-core Intel Xeon PXI controller

Customer-Provided Peripheral Components Keyboard and mouse USB keyboard and optical USB mouse

Monitor Computer monitor

Note The maximum quantity listed below is based on power budgeting constraints as well as chassis slot capacity.

Note Your system must contain at least one of the following instruments in order to support timing and synchronizationfunctionality:• PXIe-1486• PXIe-1487• PXIe-8523• PXIe-8522• PXIe-8521• PXIe-8510• PXI-6683H

Table 2. Optional Hardware Components

Component Type Part Description MaximumQuantity in

PXIe-1092DC

MaximumQuantity in

PXIe-1095DC

Cable ConnectionType

Camera Interface PXIe-1486 2-slot FPD-LINK III interfaceinstrument, 8 input deserializersoption or 4 input deserializers and 4output serializers option

2 5 FPD-Link III withpower over coaxcable

PXIe-1487 2-slot GMSL interface instrument, 8input deserializers option or 4 inputdeserializers and 4 output serializersoption

2 5 GMSL2 with powerover coax cable

PXIe-7976 2 GB DRAM PXI FPGA instrumentfor FlexRIO, K410T FPGA, 3.2GB/s

5 12 Adapter module

PXIe-8245 1 Gigabit Ethernet instrument, 4port

8 17 Ethernet cable

1 The PXIe-8881 controller is functionally supported, but its high power consumption levels must taken into account during power budgeting.

Data Record System AD User Manual | © National Instruments Corporation | 3

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Table 2. Optional Hardware Components (Continued)

Component Type Part Description MaximumQuantity in

PXIe-1092DC

MaximumQuantity in

PXIe-1095DC

Cable ConnectionType

Automotive BusInterface

PXIe-8523 100/1000BASE-T1 automotiveEthernet interface instrument, 4-port

5 17 Automotive Ethernet

PXIe-8522 1000BASE-T1 automotive Ethernetinterface instrument, 4-port

5 17 Automotive Ethernet

PXIe-8521 100BASE-T1 automotive Ethernetinterface instrument, 4-port

8 17 Automotive Ethernet

PXI-8517 FlexRay interface, 2 port 7 5 9-pin D-sub serialconnector,SMB coax cable

PXIe-8510 CAN/LIN via NI-XNET interface(vehicle networks), 2 port or 6 port

8 17 XNET to CAN/LINtransceiver

PXIe-8240 40 Gigabit Ethernet instrument, 2port

6 17 Ethernet cable

PXIe-8238 10 Gigabit Ethernet instrument, 2port

8 17 Ethernet cable

PXIe-8245 1 Gigabit Ethernet instrument, 4port

8 17 Ethernet cable

PXIe-6592R High-speed serial instrument (10Gbps) with SFP+ adapter

3 12 Ethernet cable,SMB coax cable

Timing andSynchronization

PXI-6683H TCXO (GPS, IRIG-B, IEEE 1588) 7 5 SMB coax cable,Ethernet cable

Data Storage PXIe-82672 15 TB SSD, data storage instrument(5GB/s), 1 slot

3 12 N/A

PXIe-8394 x8 Gen 3 MXI-Express daisy chaininterface

5 17 MXI-Express cable

Slot Filler PXI Filler Panel 1-slot PXI filler panel 9 17 N/A

Software OverviewThe Data Record AD Development Suite (Development Suite) and Data Record AD are a pre-defined set of application software, instrumentdrivers, and related toolkits commonly required for developing, executing, debugging, and deploying datalogging programs on theData Record System.

The Development Suite includes the following components:• The Data Record AD Configuration Editor (Configuration Editor)• The Data Record AD Plug-In Creation Toolkit (Plug-In Creation Toolkit)• The Data Record AD Visualization Toolkit (Visualization Toolkit)

Data Record AD includes the following required component:• The Configuration Editor

Data Record AD includes the following optional components:• The Data Record AD User Interface• Built I/O plug-ins

2 Documentation for the 4 TB variant of the PXIe-8267 applies to the 15 TB variant with the exception of the storage specifications, power consumption,and slot cooling capacity requirements. Refer to the PXIe-8267 Safety, Environmental, and Regulatory Information document for requirements specific tothe 15 TB variant.

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Data Record AD Software ArchitectureFigure 1. Data Record AD Software Architecture

Data Record AD

Data Record AD User Interface

Customer-Developed User Interface

File WriteI/O Plug-In

gRPCServer Service

Debugging Interface

gRPCClient UI Plug-in

RAID Storage

System Configuration File

Data Processing Engine

UI Configuration File

gRPCClient

gRPC CodeGen API

Google Flatbuffers CodeGen API

Custom Code

Acquisition I/OPlug-in

ProcessingI/O Plug-In

gRPC InterfaceI/O Plug-In

AD Sensors andAutomotive Networks

Data Record ADConfiguration Editor

Data Record ADUI Configurator

Data Record ADData Record AD is a datalogging application software that interfaces with your PXI system via customizable I/O plug-ins to record raw sensorand in-vehicle communication bus data.

Data Record AD I/O plug-ins acquire data from the sensors in your vehicle, process that data, record it to the data storage drive, and send it outto other applications, such as the user interface (UI), to be visualized. The application is comprised of a data processing engine, a debugginginterface, and a gRPC Remote Procedure Calls (gRPC) server service that allows you to read and write data and commands to and from thedata processing engine via a UI.

The data processing engine is a highly efficient data transfer mechanism, providing Data Record AD with a high-bandwidth, low-latencyinterface to transfer data between I/O plug-ins with zero-copy operations. At the beginning of each datalogging session, it checks the INI filealongside the executable for initial settings and loads the system configuration file from the Configuration Editor. Throughout the session, thedata processing engine responds to user commands, monitors the status of the system, and logs errors for debugging. The data processingengine also shuts down the system when prompted at the end of datalogging sessions.

The Data Record AD installer optionally includes the Data Record AD User Interface as well as a common set of built I/O plug-ins that youcan use, along with the included Configuration Editor, to configure the functionality of Data Record AD. You can also create custom I/O plug-ins with the Plug-In Creation Toolkit. Each datalogging session is set up according to the system configuration file that you export from theConfiguration Editor.

Configuration EditorThe Configuration Editor is a graphical application that you can use to configure the functionality of Data Record AD to fit your applicationneeds.

Use the Configuration Editor to add, connect, and configure the built I/O plug-ins that Data Record AD uses to interface with theData Record System, as well as adjust Data Record AD settings such as timing and synchronization.

Each system configuration is exported as a JSON file that Data Record AD will load.

Plug-In Creation ToolkitThe Plug-In Creation Toolkit includes tools and templates for you to create and modify I/O plug-ins to interface with your PXI system usingreal or simulated data.

You can use I/O plug-ins to customize your system to fit your application needs. The Plug-In Creation Toolkit includes G libraries to developuser-defined I/O plug-ins in LabVIEW.

Visualization ToolkitThe Data Record AD User Interface provides a simple out-of-the-box experience so that you can begin interacting with your system quickly.You can extend the UI functionality as needed for your application. You can customize the layout and functionality of the UI using the built-inData Record AD UI Configurator and included example UI plug-ins, which come as both built plug-ins and LabVIEW source code. TheVisualization Toolkit also includes tools and templates for creating new UI plug-ins for the Data Record AD User Interface.

Data Record System AD User Manual | © National Instruments Corporation | 5

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The Visualization Toolkit includes the Data Record AD User Interface as both an executable and LabVIEW source code, as well as the toolsand API you need to customize this sample UI and read data from the system in text-based languages. The UI uses a gRPC client to read datafrom and write commands to the Data Record AD gRPC server service.

You can launch the Data Record AD User Interface at any point, regardless of whether or not Data Record AD is running, and you canreconfigure it at any point by selecting the gear symbol within the Operator panel.

NI Measurement & Automation ExplorerNI Measurement & Automation Explorer (MAX) is installed as part of the Development Suite and allows you to configure instruments, editinstrument and port names, and execute system diagnostics for the Data Record System.

Refer to the Measurement & Automation Explorer Help, accessible via the Help button in MAX, for more information about using MAX.

Hardware ReferenceRefer to the following topics to learn more about the hardware components in your system.

Example Data Record System ConfigurationThe following image is an example of a common Data Record System hardware configuration.

Figure 2. Example Data Record System Hardware Configuration

10/100/1000

USER1USER2DRIVE

PWR OK/FAULT

ACT/LINK

10/100/1000

TRIG

RESET

ACT/LINK

2

NI PXIe-8880

PXIe-1095DC

Embedded Controller

1

GPIB

PXIe-1487FlexRIO GMSL2 SerDes

SO 0

SO 1

SI 1

SI 0

SO 2

SO 3

SI 3

SI 2

0 SOSI

SOSI

0

11

22 9-30 V

800 mA M

AX

33

AUX POWER

PXIe-1486FlexRIO FPD-LINKTM III SerDes

SO 0

SO 1

SI 1

SI 0

SO 2

SO 3

SI 3

SI 2

0 SOSI

SOSI

0

11

22 9-30 V

800 mA M

AX

33

AUX POWER

PXIe-82451000BASE-T

0

1

2

3

PWR/LINK

4

3

2

1

PXIe-8394MXI-Express

PWR/FAULT

DRIVE 1

DRIVE 2

DRIVE 3

DRIVE 4

PXIe-8267NVMe Storage, 15TB

GPS

GPSANT

CLKOUT

PFI 0/IRIG-B

IN

PFI 1

PFI 2

10/100/1000LIN

K

1588

NI PXI-6683HTiming Module

T0

PORT 1

PORT 2

T1

NI PXI-8517FlexRay

1 2 3 4PORT 1

LINK/ACT

STATUS

TAP

PORT 2

LINK/ACT

STATUS

PORT 3

LINK/ACT

STATUS

TAP

PORT 4

LINK/ACT

STATUS

PXIe-85221000BASE-T1

PORT 1

LINK/ACT

STATUS

TAP

PORT 2

LINK/ACT

STATUS

PORT 3

LINK/ACT

STATUS

TAP

PORT 4

LINK/ACT

STATUS

PXIe-8521100BASE-T1

NI PXIe-8238

ETH 0

LINK/ACT

LINK/ACT

SPEED

SPEED

ETH 1

PORT 1

PORT 2

PORT 3

PORT 4

PORT 5

PORT 6

PXIe-8510NI-XNETInterface

PS TEMP FANS

PXIThe PXI instrumentation in the Data Record System includes a chassis, a controller, and configurable modular instruments.

Power SupplyThe PXIe-1092DC chassis is powered by a single DC power supply module and the PXIe-1095DC chassis is powered by two DC powersupply modules.

Note Your chassis manual contains instructions for replacing an AC power supply that you can refer to for replacing your DCpower supply, but the input power connector on your DC power supply will differ from that of the AC power supply. Refer to Assembling the Power Cable on page 9 for instructions to assemble the power cable that comes with your DC power supply.

Chassis LED Indicator Descriptions

The chassis has three front panel LEDs. The following table describes the possible states of each LED:

Table 3. Chassis Front Panel LED States

LED State Description

Power Supply LED

Off Chassis is powered off.

Steady green Chassis power supply or supplies are active and operating normally.

Blinking red3 In a redundant power setup, one power supply has failed.

Steady red The chassis power supply has failed.

3 This LED state only applies to the PXIe-1095DC.

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Table 3. Chassis Front Panel LED States (Continued)

LED State Description

Temperature LED

Off Chassis is powered off.

Steady green Intake or exhaust temperature is within chassis operating range.

Steady red Intake or exhaust temperature is outside of chassis operating range.

Fan LED

Off Chassis is powered off.

Steady green All chassis fans are enabled and operating normally.

Steady red One or more chassis fans have failed.

All LEDs Blinking red An internal chassis fault has occurred.

Camera Interface ModulesThe PXIe-1486 and PXIe-1487 are FlexRIO-based camera interface modules containing either an FPD-LINK III (PXIe-1486) or GMSL(PXIe-1487) chipset that supports inline MIPI CSI-2 encoding and decoding.

Each module is available in three different configurations for different input and output channel counts. You can use FlexRIO to furthercustomize the behavior of the FPGA in each module.

RAID Storage ModuleThe 15 TB PXIe-8267 PXI Express high-speed, non-volatile memory express (NVMe) data storage instrument features large-capacity, high-throughput storage in a single PXI Express slot. With M.2 solid-state drives, the PXIe-8267 is ideal for reliably streaming data from the ADsensors and automotive networks in your vehicle.

Alternatively, you can use the PXIe-8394 to stream data from your vehicle to an external RAID array to enable hardware RAID support orexpand storage capacity.

Site PreparationYou must follow all safety, storage, and vehicle requirements and instructions to properly set up, configure, and use the Data Record System.

Visit ni.com/manuals to review the safety document that applies to your system:• PXIe-1092DC Safety, Environmental, and Regulatory Information• PXIe-1095DC Safety, Environmental, and Regulatory Information

Ensure the facility meets the following environmental and physical requirements before the Data Record System arrives.

Ventilation Clearances

The following clearances are required to ensure proper airflow to the Data Record System. Clearances are measured from the chassis exterior.Ensure obstructions do not violate the following clearance requirements:• Top and sides: 44.45 mm (1.75 in.)• Back: 101.60 mm (4.00 in.)

Caution You must follow the Data Record System power dissipation and ventilation requirements to avoid thermal hazards.

Caution ATTENTION Vous devez suivre les exigences de ventilation et de dissipation de puissance du Data Record System pouréviter tout risque thermique.

Power RequirementsThe following sections contain the power requirements for the PXIe-1092DC and PXIe-1095DC chassis.

Notice The PXIe-1092DC and PXIe-1095DC chassis are for use only with the Data Record System AD 500W DC Power Supply(NI part number 861354-01).

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PXIe-1092DC Power RequirementsInput voltage rating4 9 V at 68 A

30 V at 19 A

Operating voltage range 9 VDC to 30 VDCMaximum power consumption

PXI backplane power 12 V at 22.3 A5 Vaux at 3 A5 V at 26.5 A3.3 V at 36 A-12 V at 1.75 A

Total available output power 283 W

Maximum power consumption per PXI slot 58 W at 55 °C, 82 W at 40 °CMain power disconnect The installation must contain a suitable switch or circuit breaker for

power disconnect. It must be suitably located and easily reached, andmarked as the disconnect device for the equipment.

Required power cord 2.5 mm2 to 16 mm2 (14 AWG to 6 AWG) conductorSelect the proper conductor size based on power source and cablerouting. Ensure conductor insulation and cable construction aresufficient for the application and adhere to applicable electrical codes.Ensure none of the conductor is exposed.

PXIe-1095DC Power RequirementsCaution Multiple power sources. To completely remove power, disconnect all power cables from the product or disconnect the9-30 VDC supply source(s) for the product at the main disconnect(s).

Attention Plusieurs sources d'alimentation. Pour couper complètement l'alimentation, débrancher tous les câbles d'alimentation duproduit ou déconnecter les sources d'alimentation 9-30 V CC pour le produit au niveau des disjoncteurs principaux.

Input voltage rating (per power supply)5 9 V at 68 A30 V at 19 A

Operating voltage range 9 VDC to 30 VDCMaximum power consumption with dual power supplies

PXI backplane power 12 V at 55 A5 Vaux at 4.2 A5 V at 21.5 A3.3 V at 60 A-12 V at 1.3 A

Total available output power 680 W

Maximum power consumption per PXI slot 58 W at 55 °C, 82 W at 40 °CMain power disconnect The installation must contain a suitable switch or circuit breaker for

power disconnect. It must be suitably located and easily reached, andmarked as the disconnect device for the equipment.

Required power cord(s) 2.5 mm2 to 16 mm2 (14 AWG to 6 AWG) conductorsSelect the proper conductor size based on power source and cablerouting. Ensure conductor insulation and cable construction aresufficient for the application and adhere to applicable electrical codes.Ensure none of the conductor is exposed.

Getting Started with the Data Record System

Receiving the Data Record SystemWhen the Data Record System shipping box arrives at the facility, store the box indoors in an area that meets the following conditions:

4 Do not exceed the current rating of the branch circuit providing power to the chassis.5 Do not exceed the current rating of the branch circuit providing power to the chassis.

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Table 4. Data Record System Storage Conditions

Ambient Temperature -40 °C to 71 °C (-40.0 °F to 159.8 °F)

Relative Humidity 5% to 95%, non-condensing

Pollution Degree 2

The Data Record System shipping box has the following dimensions and maximum weight:

Table 5. Data Record System Shipping Box Dimensions and Weight

Specification PXIe-1092DC Shipping Box PXIe-1095DC Shipping Box

Width 650 mm (25.6 in.) 770 mm (30.3 in.)

Depth 320 mm (12.6 in.) 590 mm (23.2 in.)

Height 500 mm (19.7 in.) 590 mm (23.2 in.)

Maximum Weight, Including Data Record System6 16.0 kg (35.3 lbs) 24.3 kg (53.6 lbs)

Unpacking the Data Record SystemNotice Do not discard any parts or packaging until you complete the Data Record System bring-up and setup process. Do not rejectthe Data Record System shipment.

• Carefully inspect the shipping container and the chassis for damage.• Check for visible damage to the metal work.• Check to make sure all handles, hardware, and switches are undamaged.• Inspect the interior of the chassis for any possible damage, debris, or detached components.• If damage appears to have been caused during shipment, file a claim with the carrier.• Retain the packing material for possible inspection and/or reshipment.

Setting Up the Data Record System

Assembling the Power CableEnsure that your power cable meets the field wiring specifications listed in the Safety, Environmental, and Regulatory Information documentfor your chassis.

Equipment

• Flathead screwdriver1. Insert the exposed ends of your power cable into the correct terminals of the external power connector. Refer to the following pinout for

positive and negative terminal information:

Figure 3. DC Power Supply Input Pinout

21

1. Negative terminal2. Positive terminal

2. Torque the screw terminals on the external power connector to 1.7 N · m (15 lb · in.) using the flathead screwdriver to secure the powercable to the external power connector.

3. Insert the external power connector into the DC power supply as shown in the following figure:

6 Maximum weight of a Data Record System as configured by NI.

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Figure 4. DC Power Supply External Connector

1

1. Power supply external connector

4. Torque the locking screws to 0.3 N · m (2.7 lb · in.) using the flathead screwdriver to secure the external power connector to the DCpower supply.

5. Strain relieve the power cable as described in Connecting Instrument Cables on page 10.

Connecting Instrument CablesConnect instrument cables to the Data Record System as defined in the documentation for that instrument. Strain relieve each instrument cableby ensuring that it is not bent sharply near its connector. NI recommends fastening cables to something rigid near their connectors to minimizeexcessive wear or damage.

Verifying System ConfigurationTo verify your system configuration, you can run a report in NI Measurement & Automation Explorer (MAX) to generate a list of detectedhardware components. Compare the results to your system configuration file to ensure all expected components are present.

Installing the Data Record System in a VehicleUse the guidelines in the following sections when installing the Data Record System in a vehicle.

Note Installing the Data Record System in a vehicle is dependent on your application environment and integrator.

Vehicle RequirementsUse the following guidelines to ensure your vehicle meets the Data Record System installation requirements:• Adhere to the ventilation and shock and vibration requirements listed in the Data Record System AD Specifications document.• If you are using a a system enclosure with the Data Record System, verify that the dimensions of the enclosure do not exceed the available

space inside the vehicle.

Installing a Rack Mount KitRack mount applications require optional rack mount kits available from NI. Refer to the instructions supplied with your rack mount kit toinstall your chassis in an instrument rack.• Ensure the air intake temperature of all components is at or below the maximum specified intake temperature for your application

environment.• Ensure that relative humidity does not exceed 10% to 90%, noncondensing.

Note You must remove the feet and carry handle from the chassis when rack mounting.

Setting Up RAID StorageIf you are using the PXIe-8267 as in-chassis storage, you can configure the instrument using the Windows utilities for disk configuration.

Powering on the Data Record SystemNote Consult your integrator for instructions to power on the vehicle in conjunction with the Data Record System.

Complete the following steps to power on the Data Record System:1. Press the power inhibit button on the chassis.2. Verify the LED indicator is solid green.

Bringing Up the Data Record SystemDepending on your configuration, refer to the PXIe-1092 User Guide or PXIe-1095 User Manual to complete the following tasks:

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1. Configure instrument parameters in NI Measurement & Automation Explorer (MAX).2. Configure instrument names in MAX.3. Configure the system software.

Software InstallationYou can install the software for your system through NI Package Manager.

The Data Record System may require additional software depending on your configuration and integration. Install any necessary third-partysoftware on the controller as well as any additional instrument drivers before completing bring up.

Refer to the readme for the software you are installing for installation instructions and more information.

Activating Your SoftwareUse the NI License Manager to activate Data Record AD. The Configuration Editor, the Plug-In Creation Toolkit, and the Visualization Toolkitdo not require activation. If you already activated Data Record AD as part of the installation process, you can skip this task.1. Launch NI License Manager.2. Under the Product Summary View, select the Data Record AD software.3. Click Activate Software.4. Enter the serial number listed on the Certificate of Ownership that shipped with your system and click ACTIVATE.

For more information about Data Record AD activation, refer to ni.com/r/licmgrman.

Verifying System FunctionalityNote If an integrator has altered the system software, the following procedure may not behave as expected.

1. Verify that Data Record AD launches after powering on the system.2. Launch the Data Record AD User Interface.3. Run the example system configuration file, located in the %Public%\Documents\National Instruments\ADAS\Example

Configs directory.

Note You can copy the system configuration file into %Public%\Documents\National Instruments\ADAS\Configto avoid accidentally overwriting it.

Completing Bring UpUse the following steps to complete bring up of the Data Record System:1. If you want to use a previously built system configuration, place the appropriate configuration files in the following locations in the

%Public%\Documents\National Instruments\ADAS directory and complete the steps listed in Importing ExistingConfigurations.• For configuration files, navigate to %Public%\Documents\National Instruments\ADAS\configs• For UI plug-ins, navigate to %Public%\Documents\National Instruments\ADAS\plugins\UIPlugins• For I/O plug-ins, navigate to %Public%\Documents\National Instruments\ADAS\plugins\IOPlugins

2. Dispose of the Data Record System shipping box.

Data Record ADRefer to the following topics to learn how to get started with the Development Suite.

Configuring Network SettingsRefer to your PXI controller documentation for information about configuring your controller’s IP address and connecting to your network.

Connecting to HardwareRefer to the documentation for each component in your system for information about connecting to each AD sensor and automotive network inyour vehicle.

Configuring Data Record ADConfigure Data Record AD by adding and modifying I/O plug-ins in the Configuration Editor.

Launching the Configuration EditorOpen the Configuration Editor from its desktop shortcut or its installed location at %Program Files%\National Instruments\DataRecord AD 1.0\System Configuration Editor\ADASConfigTool.exe.

Accessing Example ConfigurationsExample configuration files are located at %Public%\Documents\National Instruments\ADAS\Example Configs.

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Creating a New Configuration Project1. Select File »New »Project in the Configuration Editor.2. Select File »Save .

Included I/O Plug-InsData Record AD comes with several basic I/O plug-ins to support your out-of-box experience:• System health: Collects data such as streaming rate and disk capacity.• Camera capture simulated: Generates a simulated image stream.• Camera image processor: Processes incoming images and publishes them to the UI.

By default, the I/O plug-ins for your system are stored in the following file location: %Public%\Documents\National Instruments\ADAS\Plugins\IOPlugins.

Refer to the Data Record AD GitHub repository for additional plug-ins.

Adding I/O Plug-Ins to a Configuration1. Click this button ( ) to open the I/O Plug-in palette in the Configuration Editor.2. Click on the plug-in you want to add.3. Click again to place the plug-in onto the diagram.4. Click on the plug-in to open its settings in the configuration pane on the right side of the screen.5. Adjust the settings of the plug-in as needed.6. Click somewhere else on the diagram to close the configuration pane for that plug-in and update the settings you selected.7. Select File »Save to save the system configuration project (.adconfig) file.

Importing Existing ConfigurationsThe Configuration Editor populates the I/O plug-in icons, connections, and settings from an existing configuration into your project. Theseplug-in icons are added alongside previously loaded plug-in icons in the palette.1. If the configuration was created on a different machine, import all of the relevant I/O plug-ins for the configuration from that machine.2. Click the Import Configuration button ( ) in the project window of the Configuration Editor.3. Specify the file path containing the system configuration file that you want to load.4. Click Open.

Linking I/O Plug-InsLinking I/O plug-ins together allows you to pass data between plug-ins. The Data Record AD architecture does not limit the number of wiresthat you can connect to a single plug-in input or output, though individual plug-ins may place restrictions on certain terminal connections. Tolink two plug-ins together, complete the following steps:1. Click on the output terminal of the first plug-in node.2. Click on the input terminal of the second plug-in node.

Note Do not connect two terminals of the same direction, such as wiring an input terminal to another input terminal. If you doconnect two terminals of the same direction, the wire will appear as a dashed line to indicate that it is broken.

Removing Configuration Elements1. Click on the I/O plug-in or wire that you want to delete.2. To delete the object, select one of the following options:

• Press the Backspace key.• Select Edit »Delete selection .

Note You can restore a deleted object by selecting Edit »Undo .

Troubleshooting Missing I/O Plug-InsIf the imported configuration contains an I/O plug-in that is not present on your machine, a default unknown plug-in node ( ) will appear.

If the name of the unknown plug-in matches the name of a plug-in already in your palette, choose from one of the following options:• Delete the unknown plug-in and re-add it from the palette.

Note This will not preserve the configuration of the plug-in.

• Delete the unknown plug-in and obtain the original version of the plug-in from the machine where the configuration was created.

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Saving Configuration ProjectsConfigurations can also be saved as system configuration project (.adconfig) files, which will preserve the file export path and customizedlayout of each element on the diagram for future use in the Configuration Editor. This file type cannot be loaded by Data Record AD. To save aconfiguration as an .adconfig file, complete the following steps:1. Select File »Save .

Note By default, the file will be saved in %USERPROFILE%\Documents\ADAS Projects.

2. (Optional) Select File »Save As to alter the location of the saved file.3. (Optional) Select File »Rename to rename the saved file.

Exporting System Configurations1. Select the Document tab in the configuration pane.2. To modify the target file path of the exported configuration, click this icon ( ) next to the Generated configuration file path field and

select your desired target file location.

3. To modify the version of the exported file, update the values in the Version field.4. Click the Generate configuration button ( ) to generate a JSON configuration file.

Exporting Configurations to Other MachinesYou can export configurations directly from one computer to another on your network. To export a configuration to another machine, completethe following steps:1. Locate the JSON configuration file in its saved location.

Note By default, this saved location is %Public%\Documents\National Instruments\ADAS\Config.

2. Choose from one of the following options:• Copy and paste the configuration file onto a USB drive to transfer it to the target machine.• Transfer the file directly to the target machine via Windows remote file sharing.

3. Save the configuration file on the target machine in your desired location.

Note NI recommends saving the configuration file in the following location: %Public%\Documents\NationalInstruments\ADAS\Config. This is the default location that Data Record AD will attempt to load the configuration filefrom. You can update this default file path by modifying the system software INI file.

Timing and SynchronizationYour system must contain at least one of the following instruments in order to support timing and synchronization functionality:• PXIe-1486• PXIe-1487• PXIe-8523• PXIe-8522• PXIe-8521• PXIe-8510• PXI-6683H

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Timestamp Time Sources

There are four different reference time sources that you can choose from to timestamp all your data as it is logged:• t0 + PXI_CLK10 (high-resolution system time)• GPS (via the PXI-6683H)• 1588 (via the PXI-6683H)• 802.1AS (automotive Ethernet in-vehicle time source)

The Plug-In Creation ToolkitRefer to the Data Record AD Plug-In Creation Toolkit Manual to learn how to use the Plug-In Creation Toolkit.

The Visualization ToolkitRefer to the following topics to learn how to use the Data Record AD Visualization Toolkit.

UI Plug-Ins OverviewBy default, the Data Record AD User Interface will load UI plug-ins from the following file location: %Public%\Documents\NationalInstruments\ADAS\Plugins\UI Plugins.

Every UI plug-in comes with its own front panel, the style of which is specified within the plug-in LabVIEW source code rather than the UI.You can expose plug-in parameters in your LabVIEW project that can be configured in the Data Record AD UI Configurator to modify thebehavior or appearance of the plug-in.

The UI configuration file, which configures the layout of the Data Record AD User Interface, is generated from the Data Record AD UIConfigurator and loaded by the Data Record AD User Interface.

NI-provided plug-ins come pre-built. Once the UI plug-ins are built, the UI configuration file you select is applied and each plug-in front panelis resized to fit into the Data Record AD User Interface panel that the UI configuration file assigns it to.

You can load the example UI configuration file from %Public%\Documents\National Instruments\ADAS\Example Configs.

Note You can copy the UI configuration file into %Public%\Documents\National Instruments\ADAS\UI App to avoidaccidentally overwriting it.

Included UI Plug-InsThe Visualization Toolkit comes with several basic UI plug-ins to support your out-of-box experience:• System health: Displays data such as streaming rate and disk capacity in the status panel.• Basic image display: Displays an image.• Console output: Displays console information from the data processing engine.

Communication Between the Data Record AD User Interface and Data Record ADOut-of-the-box communication between the Data Record AD User Interface and Data Record AD takes place through a gRPC server and gRPCclient interface. The gRPC server runs as a service in the Data Record AD application. The gRPC client can run alongside the Data Record ADapplication or remotely on a separate machine with network access to the Data Record System.

NI provides the tooling you will need to build UI and I/O plug-ins that communicate over gRPC via a LabVIEW API for the gRPC interface.This tooling includes a client-side API that you can use to create new UI plug-ins for the Data Record AD User Interface or a customLabVIEW UI. It also includes the protofile that you will need to code-gen your client-side API from the gRPC CodeGen tools.

NI also provides the serialization formats for the data types that are passed between the I/O plug-ins and the UI plug-ins via Google Flat Bufferschemas. If you are using NI-provided I/O and UI plug-ins, this serialization takes place automatically. If you are creating your own UI plug-ins for the Data Record AD User Interface, you will have access to VIs to serialize and deserialize your data if it is in one of the formatsnatively supported by the system.

This VI palette will also work in a custom-built LabVIEW UI. If you need to extend this palette to include additional types, refer to the UIplug-in template for further information.

If you are not using LabVIEW for your custom UI, you can use the Google Flat Buffer schema files to code-gen all of your APIs fordeserializing data in your UI. Alternatively, you could use any other messaging schema as long as you provide the communication interface inboth your UI plug-ins and I/O plug-ins.

Modifying the Layout of the Data Record AD User InterfaceThe Data Record AD User Interface is built in LabVIEW, and the source code is provided as part of the Visualization Toolkit. The DelacorQueued Message Handler (DQMH) template provides the architecture of the UI.

You can use LabVIEW to modify the source code of the Data Record AD User Interface to affect aspects of the UI functionality such as:• The number of UI panel cells—this should be adjusted in conjunction with modifying the UIPanelLayouts.json file that is stored next to

the Data Record AD UI Configurator executable• Background and foreground colors—i.e. night mode versus day mode

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• Startup behaviors—i.e. asking an operator for credentials• Presenting UI panels as floating windows

Note Some changes to the Data Record AD User Interface source code may result in it becoming incompatible with the DataRecord AD UI Configurator.

For more information about the DQMH tool and how you can use it to modify the layout of your UI, refer to the Delacor Queued MessageHandler documentation.

Visualizing Sensor Data

Adding and Linking UI Plug-Ins to Cells in the Data Record AD User InterfaceYou must configure each UI plug-in to appear within a UI cell.1. Launch the Data Record AD UI Configurator.2. Add the UI plug-ins for your application.

a) Select the UI Plugins tab.b) Click the + symbol.c) Select a plug-in from the Plugin Type drop-down menu.d) (Optional) Rename the plug-in in the Instance Name field.

3. Set up the UI configuration.a) Configure any plug-in-specific parameters.b) If there are any message topics to subscribe to, ensure that the gRPC message topic name of any I/O plug-ins that publish to a UI

element matches the name in the plug-in parameter of the corresponding UI topic.

You can set these names in the Configuration Editor and the Data Record AD UI Configurator, respectively.4. Select the UI Layout tab.5. Click the + symbol.6. Select the plug-in you want from the left drop-down menu.7. Select the UI cell in which you want that plug-in to appear from the right drop-down menu.8. (Optional) Fill in the Display Name field to populate the title bar for the UI cell.9. Select File »Save to save the configuration in the following default file location: %Public%\Documents\National Instruments

\ADAS\UI App\UIConfiguration.json. Select File »Save As to save the configuration in a different file location or to change thename of the configuration.

Note You can reconfigure the UI at any time in order to load configuration files saved somewhere besides the default filelocation.

Changing Data Record AD User Interface Data Display ViewsYou can toggle between data display views in the Data Record AD User Interface by selecting the Operator or Engineer tabs at the top of theUI window. In addition to a multiple-cell grid display, the Engineer view contains tabs for a detailed cell display or for debugging the UI anddatalogger console output.

You can access the Detail window by clicking the grid panel title bar above the UI cell you want to examine, or you can click the Detail tab atthe top of the Engineer view window and use the arrows on the left and right of the detailed view to index through the available UI cells. Youcan access the Debug window by clicking the Debug tab at the top of the Engineer view window.

Refer to the following figures to see the data display view options:

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Figure 5. UI Operator View

1. Operator UI2. Status Panel3. Configuration Menu Button

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Figure 6. UI Engineer View

1. Grid Panel 12. Grid Panel 23. Grid Panel 34. Grid Panel 45. Grid Panel 56. Grid Panel 67. Status Panel

8. Engineering Toolbar9. Configuration Menu Button10. Grid Tab11. Detail Tab12. Debug Tab13. Grid Panel Title Bar

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Figure 7. UI Engineer View: Detail Tab

Figure 8. UI Engineer View: Debug Tab

Using APIs to Communicate with Data Record ADData Record AD natively supports a set of service commands that you can send to the datalogger by clicking buttons on the Data Record ADDebug Panel. System integrators have the option to use APIs to enable additional service commands in the Debug Panel or another application.

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Consult your integrator to learn whether additional service commands are available for your system and how to access them.

Figure 9. Data Record AD Service Commands

Developing Datalogging SessionsRefer to the following topics to learn how to develop datalogging sessions for your vehicle.

Editing Configurations

Adding Hardware Components to a ConfigurationIf you add a new hardware component to your system, ensure that the hardware component name listed in the Configuration Editor matches thehardware-specific channel name for that hardware component in MAX.

Modifying Application Startup SettingsYou can adjust the startup state of Data Record AD by editing the INI file located in the same folder as the Data Record AD executable file.

This INI file contains limited fields, wherein each acceptable input is clearly defined:• TraceLogPath: Specifies the file path to use to log ETW traces. If this field is not supplied, the datalogger will default to the application

directory.• DebugOnLaunch: Specifies whether the Debug Panel will open automatically upon launching Data Record AD. Acceptable inputs

include "True" or "False."• RunMinimized: Specifies whether the datalogger will still run when the screen is minimized. Acceptable inputs include "True" or

"False."

Working with I/O Plug-InsBy default, the I/O plug-ins for your system are stored in the following file location: %Public%\Documents\National Instruments\ADAS\Plugins\IOPlugins.

You can create subfolders within this folder and move plug-ins into them to organize plug-ins by category. Subfolders and the plug-ins theycontain will appear as groups on the palette in the Configuration Editor.

Refer to the Data Record AD Plug-In Creation Toolkit Manual for more information about working with I/O plug-ins.

Validating Configurations

Testing ConfigurationsYou can ensure your configuration works properly by running the Data Record AD application after selecting the JSON file that you want totest and then verifying that it loads correctly without errors.

Even if your plug-ins have hardware abstraction or hardware simulation capabilities, testing should always be done on the chassis containingthe relevant hardware for maximum accuracy.

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Debugging ConfigurationsData Record AD provides several tools for you to monitor system status and errors.

System status alerts and errors will appear in the Debug Panel, the ETW Viewer, and the Processing Engine Console Log.

The Debug Panel

The Debug Panel will display plug-in errors.

In the PE Statistics cluster, Stream Items Behind indicates how many items are in the buffer for each plug-in. This number should be zero ifthe plug-in input is keeping up with the plug-in output. If the number of buffered items in your loaded configuration is greater than zero, thistypically indicates that data is not being efficiently written to disk or processed.

Figure 10. Data Record AD Debug Panel

The ETW Viewer

The Event Tracing for Windows (ETW) Viewer, which can be launched from the Debug Panel, allows you to open events by category in orderto see event traces as each plug-in enters or leaves certain states. The ETW Viewer should be launched before Data Record AD has finishedloading plug-ins, so it must either be launched from its source location before Data Record AD, or you must restart Data Record AD afterlaunching the ETW Viewer from the Debug Panel.

The Processing Engine Console Log

The Processing Engine Console Log, which is located within the Debug Panel, reports all of the activity happening within the data processingengine, such as loading configurations, loading plug-ins, and linking plug-ins. These messages provide more detailed information about theexecution of the datalogging session and the health of the system as a whole. Additionally, data processing engine errors are displayed in theProcessing Engine Error Log next to the Processing Engine Console Log. Data Record AD also distributes data processing engine messagesand errors over SystemLink.

Executing Datalogging SessionsThe following list is a high-level workflow of tasks before, during, and after executing a datalogging session:• Remotely connecting to Data Record AD• Selecting a recording mode• Starting and stopping datalogging sessions• Verifying that datalogging sessions are running properly• Monitoring data storage drive bandwidth• Changing network, sensor, and ECU settings• Viewing recorded sensor captures• Viewing reported errors• Identifying and resolving data integrity issues• Logging data to data storage drives

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• Reading session data from data storage drives• Analyzing logged data

Once your configuration file is set up and loaded by Data Record AD, complete the tasks that are applicable to your workflow. Many of thepreceding workflow tasks may be specific to your vehicle or application. Consult your integrator for any instructions not provided in thisdocument.

If you are using the Data Record AD User Interface, refer to the The Visualization Toolkit section of this document for any software instructionsnot provided in this section.

Refer to the Debugging Configurations section of this document for information about viewing reported errors during a datalogging session.

Monitoring Data Storage Drive BandwidthIf you are using the Data Record AD User Interface, the system health UI plug-in communicates the available bandwidth of your data storagedrive.

Logging Data to Data Storage DrivesData Record AD will prompt you to confirm data storage drive formatting and settings whenever you install a new data storage drive.

The way that data is logged to the data storage drive in your system is highly dependent upon the way your system is configured, so consultyour integrator for more information.

Operating ProceduresBecome familiar with the following basic procedures for operating your system.

Running Self-TestUse the self-test operation in MAX to verify communication with the instruments in the Data Record System that support self-test. Refer toyour product documentation for more information about each instrument's self-test support.

Complete the following steps to run self-test:1. Launch MAX.2. Expand Devices and Interfaces»PXI Chassis in the configuration tree.3. Right-click the instrument on which you want to perform a self-test and select Self-Test from the context menu.4. Wait for the message window to indicate if the instrument passed or failed.5. Click OK to continue.6. Repeat steps 2-5 for all desired instruments.

In-Vehicle Operating ProceduresThe following list is a high-level workflow of in-vehicle operation tasks before, during, and after a datalogging session:1. Turning on the system2. Starting a datalogging session3. Recording data4. Managing system status5. Troubleshooting6. Ending a datalogging session7. Turning off the system8. Removing and replacing data storage drives

Complete the tasks that are applicable to your workflow. Many of the preceding workflow tasks may be specific to your vehicle or application.Consult your integrator for any instructions not provided in this document.

If you are using the Data Record AD User Interface, refer to the The Visualization Toolkit section of this document for any software instructionsnot provided in this section.

Refer to the Bringing Up the System section of this document for any hardware instructions not provided in this section.

Starting a Datalogging SessionNote Consult your integrator for instructions to power on the vehicle in conjunction with the Data Record System.

Data Record AD will launch upon Windows startup by default. If you are using a computer that is not configured with controller factorysettings from NI, you can configure Windows to launch Data Record AD on startup by adding the application to your Windows startup folder.You can also launch Data Record AD manually using the application’s desktop shortcut or by navigating to the application in your programfiles.

You can launch the Data Record AD User Interface before or after launching Data Record AD by clicking on the Data Record AD UserInterface icon on your taskbar or by navigating to the application in your program files. After opening the UI, select the Operator tab at the topof the screen.

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Refer to the The Visualization Toolkit section of this document or your UI documentation for instructions about starting a Data Record ADrecording session.

Troubleshooting Issues During a Datalogging SessionRefer to your instrument and chassis documentation or integrator instructions for specific troubleshooting instructions.

Follow your company’s standard operating procedures to address any error codes that arise.

If you need further support or have a service agreement, refer to Contacting NI for Support on page 25 for information about submitting asupport request.

Ending a Datalogging SessionRefer to your UI documentation for instructions about ending a Data Record AD recording session and shutting down your software.

Once you have ended the recording session and shut down any open software applications, refer to your product documentation for specificshutdown instructions and considerations before powering off the chassis and the vehicle.

Note Consult your integrator for instructions on powering off the vehicle in conjunction with the Data Record System.

Changing a Data Storage DriveNote Refer to the product documentation for your PXIe-8267 or PXIe-8394 for specific installation instructions and considerations.

1. Shut down any software you are using.2. Shut down Windows.3. Power off the system.4. Remove the old data storage drive from the chassis.5. Install the new data storage drive into the chassis.6. Power on the system.7. Launch Data Record AD and your UI.8. If prompted, confirm the settings for your new data storage drive.

Removing and Storing the PXIe-8267The following steps apply if your system contains a PXIe-8267 data storage drive:1. Ensure that the system is powered off.2. Refer to the PXIe-8267 Getting Started Guide for specific removal and storage instructions and considerations.

MaintenancePerform the following maintenance procedures to ensure the Data Record System operates correctly. Refer to the Repair section of thisdocument if you identify an issue or broken equipment during maintenance.

Notice Ensure that the maintenance procedures in this section are performed only by qualified personnel.

Notice Use ESD prevention measures when performing maintenance procedures.

CleaningCleaning procedures consist of exterior and interior cleaning of the chassis. Refer to your instrument user documentation for information aboutcleaning the individual instruments in your system.

Caution Always disconnect the Data Record System DC power cable before cleaning or servicing the chassis.

Attention Déconnectez toujours le câble d'alimentation CC du Data Record System avant de nettoyer le châssis ou d'en effectuer lamaintenance.

Cleaning IntervalClean dust from the chassis exterior (and interior) as needed, based on the operating environment. Periodic cleaning increases reliability.

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Cleaning the Chassis ExteriorClean the exterior surfaces of the chassis with a dry lint-free cloth or a soft-bristle brush. If any dirt remains, wipe with a cloth moistened in amild soap solution. Remove any soap residue by wiping with a cloth moistened with clear water. Do not use abrasive compounds on any part ofthe chassis.

Notice Use the following guidelines to avoid damaging the Data Record System when cleaning the chassis exterior:

• Avoid getting moisture inside the system during exterior cleaning, especially through the top vents. Use only enough moisture to dampenthe cloth.

• Do not wash the front- or rear-panel connectors or switches. Cover these components when cleaning the chassis.• Do not use harsh chemical cleaning agents; they may damage the Data Record System. Avoid chemicals that contain benzene, toluene,

xylene, acetone, or similar solvents.

Cleaning the Chassis InteriorUse a dry, low-velocity stream of air to clean the interior of the chassis. Use a soft-bristle brush for cleaning around components.

CalibrationNI provides calibration services for instruments in the Data Record System that require calibration. NI recommends that you adhere to thecalibration interval for all supported instruments in your system. For the latest information about available calibration service levels for yourinstrument, refer to ni.com/r/nical.

Table 6. Instrument Calibration Intervals

Instrument Function Recommended Calibration Interval

PXIe-1092DC Chassis 1 year

PXIe-1095DC Chassis 1 year

PXIe-6683H Timing and Synchronization 1 year

Factors such as shelf life and storage temperature can affect an instrument's recommended calibration interval. Refer to the specificationsdocument for your instrument to calculate the appropriate calibration interval.

RepairNote Ensure that Data Record System repair procedures are performed only by qualified personnel.

Table 7. Data Record System Replacement Parts

Part Part Number Procedure

DC Power Supply Fuse NI: 766489-01Littelfuse: 153.5631.5801

Replacing the DC Power Supply Fuse

External Power Connector NI: 773765-01Phoenix Contact: 1967456

Contact NI for instructions

The list in the preceding table is not exhaustive. Submit a request to NI for any additional replacement parts your system requires.

Related Information

Submitting a Request for RMA, Repair Services, or Replacement Parts on page 25

Replacing the DC Power Supply Fuse

Equipment

• #1 Phillips screwdriver• #2 Phillips screwdriver

1. Verify the input power connector is disconnected from the Data Record System.2. Unscrew the four screws securing the fuse cover to the DC power supply using the #1 Phillips screwdriver.

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1

2

1. Fuse Cover Screws2. Fuse Cover

3. Remove the fuse cover.4. Unscrew the two fuse screws using the #2 Phillips screwdriver.5. Remove the fuse screws, lock washers, and fuse from the DC power supply.

1

2

3

1. Fuse Screws2. Lock Washers3. DC Power Supply Fuse

6. Place the new fuse (NI part number 766489-01) in the DC power supply.

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7. Secure the fuse with the two lock washers and two fuse screws using the #2 Phillips screwdriver.8. Torque the fuse screws to 0.76 N · m (6.7 lb · in.).9. Replace the fuse cover.10. Torque the fuse cover to the DC power supply using the #1 Phillips screwdriver to 0.56 N · m (5.0 lb · in.).

Replacing PXI InstrumentsThis topic contains general installation instructions for installing PXI instruments in the chassis. For specific instructions for your instrument,refer to the instrument documentation.

Equipment

• #1 Phillips screwdriver

1. Connect the DC power source to the chassis.2. Ensure that the chassis is powered off.3. Disconnect all cables from the PXI instrument.4. Unscrew the captive screws on the PXI instrument using the #1 Phillips head screwdriver.5. Eject the PXI instrument from the chassis slot using the injector/ejector handle.6. Slide the PXI instrument out of the chassis.7. Slide the new PXI instrument in the open chassis slot.8. Lock the PXI instrument in the chassis slot using the injector/ejector handle.9. Screw in the captive screws on the PXI instrument using the #1 Phillips head screwdriver.10. Connect the appropriate cables to the PXI instrument.

NI ServicesVisit ni.com/support to find support resources including documentation, downloads, and troubleshooting and application development self-helpsuch as tutorials and examples.

Visit ni.com/services to learn about NI service offerings such as calibration options, repair, and replacement.

Visit ni.com/register to register your NI product. Product registration facilitates technical support and ensures that you receive importantinformation updates from NI.

NI corporate headquarters is located at 11500 N Mopac Expwy, Austin, TX, 78759-3504, USA.

Contacting NI for SupportYou can request support from NI if the available online resources do not meet your needs. Provide as much information as possible in yoursupport request so NI service representatives fully understand the issue you are experiencing. NI can work with you to gather all the necessaryinformation but preparing it ahead of time can reduce the amount of time it takes to process the support request.

Note NI cannot ensure support for any items added to the system's original shipping configuration, such as from a second-tierintegrator, because they were not provided by NI. Please contact the responsible party first if you suspect the issue involves any ofthese items.

System InformationBefore submitting any type of support or service request, collect the following information about your system from the system sticker.• Serial number• Part number• Model name• Configuration name• System tag

Submitting a Request for Calibration ServicesTo submit a request for calibration, complete the following steps.1. Collect your system information.2. Collect the applicable component model name and serial number.3. Contact your assigned NI Hardware Services Project Manager or the support channel defined in your service agreement to discuss service

options.

Submitting a Request for RMA, Repair Services, or Replacement PartsTo submit a request for return materials authorization (RMA), repair, or to order replacement parts, complete the following steps.1. Collect your system information.2. Collect the applicable component part number and serial number.3. Contact your assigned NI Hardware Services Project Manager or the support channel defined in your service agreement to discuss service

options.

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Submitting a Request for Technical SupportTo submit a request for general technical support, complete the following steps.1. Collect your system information.2. Visit ni.com/support, and select Submit or Manage a Service Request.3. Use the Service Request Manager to request technical support.

Additional Resources

Data Record System DocumentationTo ensure you have the most recent version of the Data Record System documentation, visit ni.com/manuals. You can find installeddocumentation in the %Public%\Documents\National Instruments\Data Record System\Documentation directory unlessotherwise noted.

Document Description

Data Record System AD Specifications Lists specifications for the system.

PXIe-1092DC Safety, Environmental, and Regulatory Information Lists the safety requirements for the PXIe-1092DC chassis.

PXIe-1095DC Safety, Environmental, and Regulatory Information Lists the safety requirements for the PXIe-1095DC chassis.

Data Record System AD 500W DC Power Safety, Environmental, andRegulatory Information

Lists the safety requirements for the Data Record System DCpower supply.

Data Record AD Development Suite Readme

Data Record AD Readme

Data Record AD Visualization Toolkit Readme

Data Record AD Plug-In Creation Toolkit Readme

Provides software components, installation considerations andinstructions, and system compatibility.

Related DocumentationRefer to the following list for recommended instrument and software documentation for the Data Record System. Access this documentationthrough the NI website at ni.com/manuals unless otherwise noted.

Note This list is not exhaustive and does not include all available documentation for instruments or software in theData Record System.

Document Description

PXIe-1092 User Guide

PXIe-1095 User Manual

Contains help content for the chassis including an overview of the chassis, installation andconfiguration information, and maintenance procedures.

Data Record AD GitHub Repository Provides a central hub for all Data Record AD open-source tooling and resources, including NI-supported and third-party plug-ins.

Training Resources• NI Training Courses—Visit ni.com/training to explore NI training courses. Log in to your NI User Account to access your included and

purchased training modules.

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378360A-01 April 29, 2021