data sheet

Mabel Engineers Pvt Ltd.,Gummidipoondi.

MEPL: 11 / Sales / Q-55B(COL) - R2 / Oct 2012,15.11.2012

ANNEXURE I (Specifications of Packed Columns)

DESCRIPTION

DRG No: PC - 24742 -1 Rev 0 PC - 24743 -1 Rev 0

Design Code ASME SEC VIII Div.1 ASME SEC VIII Div.1

Quantity 1 1

Operating Fluid VAPOUR / LIQUID VAPOUR / LIQUID

1.77 1.46

2.47 / FV 2.47 / FV

3.2 / FV 3.21 / FV

90 107.8

160 160

Corr. Allw. (mm) 3 3

100% / 100 % 100% / 100 %

Joint Eff. (%) (Dish / Shell) 1.00 / 1.00 1.00 / 1.00

INTERNALS BY OTHERS BY OTHERS

INSULATION BY OTHERS BY OTHERS

STRESS REL.. NIL NIL

Hydro Test Position Horizontal at our works Horizontal at our works

EMP WT. (kg) ~ 5470 kg ~ 4867kg

METAHANOL DISTILLATION COLUMN (C-751)

PGMME DISTILLATION COLUMN (C-752)

Operating. Pres(int / ext) kg/cm2

Design Pressure (int / ext) kg/cm2

Test Pressure (int / ext) kg/cm2

Operating Temp. (°C)

Design Temp. (°C)

Radiography (Dish / Shell)



ANNEXURE III (Materials of Construction)

MATERIAL OF CONSTRUCTION

DESCRIPTION HEAT EXCHANGERS (5 NOS) COLUMS (2 NOS)

SHELL SA 516 Gr. 70 / SA 106 Gr.B ERW SA 516 Gr. 70

DISHED ENDS SA 516 Gr. 70 SA 516 Gr. 70

BODY FLANGE SA 105 SA 105

TUBE SHEET SA 105 - NA -

TUBES SA 179 Smls - NA -

NOZZLE PIPE SA 106 Gr.B ERW SA 106 Gr.B

R.F PADS SA 516 Gr. 70 SA 516 Gr. 70

FLANGES SA 105 SA 105

GASKETS CAF CAF

BOLT & NUTS SA 193 Gr. B7 / SA 194 Gr. 2H SA 193 Gr. B7 / SA 194 Gr. 2H

PASS PARTITION PLATES IS 2062 Gr. B - NA -

PASS PARTITION GASKETS - - NA -

TIE RODS IS 2062 Gr. B - NA -

SPACER PIPES SA 106 Gr.B - NA -

BAFFLES IS 2062 Gr. B - NA -

INTERNAL SUPPORTS - NA - SA 240 304L

INTERNAL PIPES - NA - SA 312 TP 304L

SUPPORT IS 2062 Gr. B IS 2062 Gr. B

LIFTING LUGS IS 2062 Gr. B IS 2062 Gr. B

NAME PLATE AISI 304 AISI 304

NAME PLATE BRACKET IS 2062 Gr. B IS 2062 Gr. B

INSULATION CLEATS IS 2062 Gr. B IS 2062 Gr. B

STRUCTURALS IS 2062 Gr. B IS 2062 Gr. B



ANNEXURE I (Specifications of Condensers and Reboilers)

DESCRIPTION

DRG No: PC - 24740 -2 Rev 1 PC - 24737 -1 Rev 1 PC - 24741 -2 Rev 1

Design Code

Quantity 1 1 1

SHELL SIDE TUBE SIDE SHELL SIDE TUBE SIDE SHELL SIDE TUBE SIDE

Operating Fluid LP STEAM LP STEAM

No. Of Pass 1 1 1 6 1 1

2.47 ( - ) 0.25 ( - ) 0.14 1.97 2.47 ( - ) 0.44

3.97 / FV 2.47 / FV 2.47 / FV 3.97 / FV 3.97 / FV 2.47 / FV

5.2 / FV 3.2 / FV 3.2 / FV 5.2 / FV 5.2 / FV 3.2 / FV

55.35 / 54 35.5 / 43

230 230 125 100 230 230

Cor. Allw. (mm) 3 3 3 3 3 3

100% 100%

1.00 / 0.85 1.00 / 0.85 1.00 1.00 / 0.85 1.00 1.00 / 0.85

TUBE DATA

42.9 93.8 16.2

PWHT NIL NIL NIL

Horizontal Horizontal Horizontal

INSULATION BY OTHERS BY OTHERS BY OTHERS

EMP WT. (kg) ~ 1825 kg ~ 4100 kg ~ 1275 kg

METAHANOL DISTILLATION COLUMN REBOILER (E 752)

METAHANOL DISTILLATION COLUMN CONDENS0R (E 753)

PGMME DISTILLATION COLUMN CONDENSOR (E 754)

ASME SEC VIII Div.1 & TEMA CLASS R



PROCESS FLUID

VAPOUR CONDENSATE

COOLING WATER

PROCESS FLUID




Temp. (°C)Operating

138.15 / 137.75

106.45 / 106.68

137.85 / 136.76

107.15 / 107.87

Temp. (°C)Design


100%/10% Spot + 100% T Joints

100%/10% Spot + 100% T Joints

100%/10% Spot + 100% T Joints

100%/10% Spot + 100% T Joints

Joint Eff. (%) (Dish / Shell)

25.4 OD x 14BWG x 3000 LONG x 183 Nos



H.T Area (m2)

Hydro Test Position



DESCRIPTION

DRG No: PC - 24738 -1 Rev 1 PC - 24739 -1 Rev 1

Design Code

Quantity 1 1

SHELL SIDE TUBE SIDE SHELL SIDE TUBE SIDE

Operating Fluid COOLING WATER CHILLED WATER

No. Of Pass 1 4 1 4

( - ) 0.58 2.47 ( - ) 0.163 1.97

2.47 / FV 3.97 / FV 2.47 / FV 3.97 / FV

3.2 / FV 5.2 / FV 3.2 / FV 5.2 / FV

94.15 / 92.85 35.5 / 43 55 / 53.9 15 / 16

125 100 125 100

Cor. Allw. (mm) 3 3 3 3

100% 100%

1.00 1.00 / 0.85 1.00 1.00 / 0.85

TUBE DATA

20.1 6.8

PWHT NIL NIL

HORIZONTAL HORIZONTAL

INSULATION BY OTHERS BY OTHERS

EMP WT. (kg) ~ 1050 kg ~ 770 kg

PGMME DISTILLATION COLUMN CONDENSOR (E 755)

METAHANOL DISTILLATION COLUMNVENT CONDENS0R (E 757)



VAPOUR CONDENSATE

VAPOUR CONDENSATE




Temp. (°C)Operating

Temp. (°C)Design


100%/10% Spot + 100% T Joints

100%/10% Spot + 100% T Joints

Joint Eff. (%)(Dish / Shell)


25.4 OD x 14BWG x 2000 LONG x 44Nos

H.T Area (m2)

HYDROTEST POSITION



MATERIAL OF CONSTRUCTION

DESCRIPTION COLUMS (2 NOS)

SHELL SA 516 Gr. 70

DISHED ENDS SA 516 Gr. 70

BODY FLANGE SA 105

TUBE SHEET - NA -

TUBES - NA -

NOZZLE PIPE SA 106 Gr.B

R.F PADS SA 516 Gr. 70

FLANGES SA 105

GASKETS CAF

BOLT & NUTS SA 193 Gr. B7 / SA 194 Gr. 2H

PASS PARTITION PLATES - NA -

PASS PARTITION GASKETS - NA -

TIE RODS - NA -

SPACER PIPES - NA -

BAFFLES - NA -

INTERNAL SUPPORTS SA 240 304L

INTERNAL PIPES SA 312 TP 304L

SUPPORT IS 2062 Gr. B

LIFTING LUGS IS 2062 Gr. B

NAME PLATE AISI 304

NAME PLATE BRACKET IS 2062 Gr. B

INSULATION CLEATS IS 2062 Gr. B

STRUCTURALS IS 2062 Gr. B

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