data sheet.pdf

36
P-HG-50211-28-DS Rev 01 Pump Technical Data Sheet for Misc. Horizontal Pumps Sl No. Description ACW Booster Pump 1.00 GENERAL 1.01 Designation ACW Booster Pump 1.02 Type of Pump Horizontal centrifugal 1.03 Service Clarified Water 1.04 Pump Duty Continuous 1.05 Pumps to be designed for parallel operation Yes 1.06 Pump Manufacturer WPIL LIMITED 1.07 Model / Size WP MF 200/320 2.00 TECHNICAL PARAMETERS 2.01 Performance standard HIS 2.02 Nos. of Pumps required Eighteen (18) 2.03 Nos. of Pumps working Twelve (12) 2.04 Nos. of Pumps standby Six (6) 2.05 Liquid handled Clarified Water 2.06 Design Liquid Temperature 35ºC 2.07 Suction Lift or Suction Head Flooded suction 2.08 Rated Flow in M 3 /Hr 550

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Page 1: DATA SHEET.pdf

P-HG-50211-28-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description ACW Booster Pump

1.00 GENERAL

1.01 Designation ACW Booster Pump

1.02 Type of Pump Horizontal centrifugal

1.03 Service Clarified Water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size WP MF 200/320

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Eighteen (18)

2.03 Nos. of Pumps working Twelve (12)

2.04 Nos. of Pumps standby Six (6)

2.05 Liquid handled Clarified Water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

2.08 Rated Flow in M3/Hr 550

Page 2: DATA SHEET.pdf

P-HG-50211-28-DS Rev 01

Sl No. Description ACW Booster Pump

2.09 Pump Total Dynamic Head, MWC 13

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

21

2.12 Range of operation of the pump _30 % to __125 % of rated capacity

2.13 Rated speed in rpm 1474

2.14 NPSHR in MWC (at suction flange

inlet)

3.8

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

80.00 %

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 10493

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

24.35

3.02 Maximum pump input power at shut-off head

22

3.03 Motor kW rating 30

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 340 MM

4.02 Suction nozzle size and rating 250 mm

Page 3: DATA SHEET.pdf

P-HG-50211-28-DS Rev 01

Sl No. Description ACW Booster Pump

4.03 Discharge nozzle size and rating 200 mm

4.04 Type of Pump casing BACK PULL OUT

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

6

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

Page 4: DATA SHEET.pdf

P-HG-50211-28-DS Rev 01

Sl No. Description ACW Booster Pump

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 1474

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 290 kg

9.02 Approximate weight of the motor in Kg

365 kg

Page 5: DATA SHEET.pdf

P-HG-50191-93-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description Boiler Fill Pump

1.00 GENERAL

1.01 Designation Boiler Fill Pump

1.02 Type of Pump Horizontal centrifugal

1.03 Service DM water (Chemical dosed for PH correction)

1.04 Pump Duty Intermittent

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size WP 65/320

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Three (3)

2.03 Nos. of Pumps working Two (2)

2.04 Nos. of Pumps standby One (1)

2.05 Liquid handled DM water(Chemical dosed for PH correction)

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

2.08 Rated Flow in M3/Hr 100

Page 6: DATA SHEET.pdf

P-HG-50191-93-DS Rev 01

Sl No. Description Boiler Fill Pump

2.09 Pump Total Dynamic Head, MWC 101

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

120

2.12 Range of operation of the pump _30 % to __125 % of ratedd capacity

2.13 Rated speed in rpm 2960

2.14 NPSHR in MWC (at suction flange

inlet)

4

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

64.00%

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 8827.03

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

42.98

3.02 Maximum pump input power at shut-off head

23

3.03 Motor kW rating 55

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 329 MM

4.02 Suction nozzle size and rating 100 mm

Page 7: DATA SHEET.pdf

P-HG-50191-93-DS Rev 01

Sl No. Description Boiler Fill Pump

4.03 Discharge nozzle size and rating 65 mm

4.04 Type of Pump casing BACK PULL OUT

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing SS ASTM - A-351-CF8M.

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

18

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

Page 8: DATA SHEET.pdf

P-HG-50191-93-DS Rev 01

Sl No. Description Boiler Fill Pump

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 2960

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 170 kg

9.02 Approximate weight of the motor in Kg

515 kg

Page 9: DATA SHEET.pdf

P-HG-50236-38-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description CT Make up Pumps

1.00 GENERAL

1.01 Designation CT Make up Pumps

1.02 Type of Pump Horizontal centrifugal

1.03 Service Clarified Water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size 14MN16A

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Three (3)

2.03 Nos. of Pumps working Two (2)

2.04 Nos. of Pumps standby One (1)

2.05 Liquid handled Clarified Water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

2.08 Rated Flow in M3/Hr 1700

Page 10: DATA SHEET.pdf

P-HG-50236-38-DS Rev 01

Sl No. Description CT Make up Pumps

2.09 Pump Total Dynamic Head, MWC 23

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

34.56

2.12 Range of operation of the pump _30 % to __125 % of rated capacity

2.13 Rated speed in rpm 1486

2.14 NPSHR in MWC (at suction flange

inlet)

9.2

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

81.00 %

2.17 Rotation viewed from coupling end CCW

2.18 Suction specific speed 9945

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

131.46

3.02 Maximum pump input power at shut-off head

37.3

3.03 Motor kW rating 150

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 406.4 MM

4.02 Suction nozzle size and rating 350 mm

Page 11: DATA SHEET.pdf

P-HG-50236-38-DS Rev 01

Sl No. Description CT Make up Pumps

4.03 Discharge nozzle size and rating 350 mm

4.04 Type of Pump casing Radially Split End Suction

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

6

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

Page 12: DATA SHEET.pdf

P-HG-50236-38-DS Rev 01

Sl No. Description CT Make up Pumps

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 1486

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 1400 kg

9.02 Approximate weight of the motor in Kg

1260 kg

Page 13: DATA SHEET.pdf

P-HG-50199-210-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description DM Closed Cycle Cooling Water Pump (TG & SG Auxiliaries)

1.00 GENERAL

1.01 Designation DM Closed Cycle Cooling Water Pump (TG & SG Auxiliaries)

1.02 Type of Pump Horizontal centrifugal

1.03 Service Passivated DM water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size 10LN18A

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Twelve (12)

2.03 Nos. of Pumps working Six (6)

2.04 Nos. of Pumps standby Six (6)

2.05 Liquid handled Passivated DM water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

Page 14: DATA SHEET.pdf

P-HG-50199-210-DS Rev 01

Sl No. Description DM Closed Cycle Cooling Water Pump (TG & SG Auxiliaries)

2.08 Rated Flow in M3/Hr 925

2.09 Pump Total Dynamic Head, MWC 55

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

64

2.12 Range of operation of the pump _30 % to __125 % of rated capacity

2.13 Rated speed in rpm 1489

2.14 NPSHR in MWC (at suction flange

inlet)

4.8

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

86.00 %

2.17 Rotation viewed from coupling end CCW

2.18 Suction specific speed 11950

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

161.10

3.02 Maximum pump input power at shut-off head

90

3.03 Motor kW rating 220

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 454 MM

Page 15: DATA SHEET.pdf

P-HG-50199-210-DS Rev 01

Sl No. Description DM Closed Cycle Cooling Water Pump (TG & SG Auxiliaries)

4.02 Suction nozzle size and rating 300 mm

4.03 Discharge nozzle size and rating 250 mm

4.04 Type of Pump casing AXIALLY SPLIT

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

10

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

Page 16: DATA SHEET.pdf

P-HG-50199-210-DS Rev 01

Sl No. Description DM Closed Cycle Cooling Water Pump (TG & SG Auxiliaries)

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

8.00

DRIVE MOTOR

8.01 Type Induction Motor 6.6 KV, 3 Phase, 50 HZ, TEFC

8.02 RPM 1489

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 720 kg

9.02 Approximate weight of the motor in Kg

2500 kg

Page 17: DATA SHEET.pdf

P-HG-50194-98-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description DM Make-up Pump

1.00 GENERAL

1.01 Designation DM Make-up Pump

1.02 Type of Pump Horizontal centrifugal

1.03 Service DM water (Chemical dosed for PH correction)

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size WP 50/260

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Five (5)

2.03 Nos. of Pumps working Three (3)

2.04 Nos. of Pumps standby Two (2)

2.05 Liquid handled DM water (Chemical dosed for PH correction)

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

2.08 Rated Flow in M3/Hr 45

Page 18: DATA SHEET.pdf

P-HG-50194-98-DS Rev 01

Sl No. Description DM Make-up Pump

2.09 Pump Total Dynamic Head, MWC 70

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

77.5

2.12 Range of operation of the pump _30 % to __130 % of rated capacity

2.13 Rated speed in rpm 2960

2.14 NPSHR in MWC (at suction flange

inlet)

2.3

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

55.00 %

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 8968

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

15.597

3.02 Maximum pump input power at shut-off head

8.5

3.03 Motor kW rating 22

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 264 MM

4.02 Suction nozzle size and rating 80 mm

Page 19: DATA SHEET.pdf

P-HG-50194-98-DS Rev 01

Sl No. Description DM Make-up Pump

4.03 Discharge nozzle size and rating 50 mm

4.04 Type of Pump casing BACK PULL OUT

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

12

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

Page 20: DATA SHEET.pdf

P-HG-50194-98-DS Rev 01

Sl No. Description DM Make-up Pump

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 2960

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 123 kg

9.02 Approximate weight of the motor in Kg

236 kg

Page 21: DATA SHEET.pdf

P-HG-50241-42-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description Plant Smelter Potable Water Pumps

1.00 GENERAL

1.01 Designation Plant Smelter Potable Water Pumps

1.02 Type of Pump Horizontal centrifugal

1.03 Service Clarified Water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size WP 65/320

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Two (2)

2.03 Nos. of Pumps working One (1)

2.04 Nos. of Pumps standby One (1)

2.05 Liquid handled Clarified Water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

Page 22: DATA SHEET.pdf

P-HG-50241-42-DS Rev 01

Sl No. Description Plant Smelter Potable Water Pumps

2.08 Rated Flow in M3/Hr 100

2.09 Pump Total Dynamic Head, MWC 95

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

111

2.12 Range of operation of the pump _30 % to __125 % of rated capacity

2.13 Rated speed in rpm 2960

2.14 NPSHR in MWC (at suction flange

inlet)

3.5

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

62.00 %

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 9757

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

41.73

3.02 Maximum pump input power at shut-off head

23

3.03 Motor kW rating 55

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 329 MM

Page 23: DATA SHEET.pdf

P-HG-50241-42-DS Rev 01

Sl No. Description Plant Smelter Potable Water Pumps

4.02 Suction nozzle size and rating 100 mm

4.03 Discharge nozzle size and rating 65 mm

4.04 Type of Pump casing Back Pull Out

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

19

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

Page 24: DATA SHEET.pdf

P-HG-50241-42-DS Rev 01

Sl No. Description Plant Smelter Potable Water Pumps

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 2960

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 170 kg

9.02 Approximate weight of the motor in Kg

515 kg

Page 25: DATA SHEET.pdf

P-HG-50233-35-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description Service Water Pumps

1.00 GENERAL

1.01 Designation Service Water Pumps

1.02 Type of Pump Horizontal centrifugal

1.03 Service Clarified Water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size WP 100/260

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Three (3)

2.03 Nos. of Pumps working Two (2)

2.04 Nos. of Pumps standby One (1)

2.05 Liquid handled Clarified Water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

2.08 Rated Flow in M3/Hr 225

Page 26: DATA SHEET.pdf

P-HG-50233-35-DS Rev 01

Sl No. Description Service Water Pumps

2.09 Pump Total Dynamic Head, MWC 87

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

95

2.12 Range of operation of the pump _30 % to __125 % of rated capacity

2.13 Rated speed in rpm 2970

2.14 NPSHR in MWC (at suction flange

inlet)

4.5

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

78.00 %

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 12121

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

68.78

3.02 Maximum pump input power at shut-off head

35

3.03 Motor kW rating 90

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 264 MM

4.02 Suction nozzle size and rating 125 mm

Page 27: DATA SHEET.pdf

P-HG-50233-35-DS Rev 01

Sl No. Description Service Water Pumps

4.03 Discharge nozzle size and rating 100 mm

4.04 Type of Pump casing BACK PULL OUT

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

14.3

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

Page 28: DATA SHEET.pdf

P-HG-50233-35-DS Rev 01

Sl No. Description Service Water Pumps

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 2970

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 165 kg

9.02 Approximate weight of the motor in Kg

940 kg

Page 29: DATA SHEET.pdf

P-HG-50239-40-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description Smelter Clarified Water Transfer Pumps

1.00 GENERAL

1.01 Designation Smelter Clarified Water Transfer Pumps

1.02 Type of Pump Horizontal centrifugal

1.03 Service Clarified Water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size 200DS552A

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Two (2)

2.03 Nos. of Pumps working One (1)

2.04 Nos. of Pumps standby One (1)

2.05 Liquid handled Clarified Water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

Page 30: DATA SHEET.pdf

P-HG-50239-40-DS Rev 01

Sl No. Description Smelter Clarified Water Transfer Pumps

2.08 Rated Flow in M3/Hr 450

2.09 Pump Total Dynamic Head, MWC 80

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

95

2.12 Range of operation of the pump _30 % to __125 % of rated capacity

2.13 Rated speed in rpm 1485

2.14 NPSHR in MWC (at suction flange

inlet)

3

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

72.00 %

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 11897

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

136.16

3.02 Maximum pump input power at shut-off head

125

3.03 Motor kW rating 160

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 564 MM

Page 31: DATA SHEET.pdf

P-HG-50239-40-DS Rev 01

Sl No. Description Smelter Clarified Water Transfer Pumps

4.02 Suction nozzle size and rating 250 mm

4.03 Discharge nozzle size and rating 200 mm

4.04 Type of Pump casing Back Pull Out

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

15

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

Page 32: DATA SHEET.pdf

P-HG-50239-40-DS Rev 01

Sl No. Description Smelter Clarified Water Transfer Pumps

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 1485

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 525 kg

9.02 Approximate weight of the motor in Kg

1260 kg

Page 33: DATA SHEET.pdf

P-HG-50229-32-DS Rev 01

Pump Technical Data Sheet for Misc. Horizontal Pumps

Sl No. Description Station ACW Booster Pump

1.00 GENERAL

1.01 Designation Station ACW Booster Pump

1.02 Type of Pump Horizontal centrifugal

1.03 Service Clarified Water

1.04 Pump Duty Continuous

1.05 Pumps to be designed for parallel operation

Yes

1.06 Pump Manufacturer WPIL LIMITED

1.07 Model / Size WP 150/320

2.00 TECHNICAL PARAMETERS

2.01 Performance standard HIS

2.02 Nos. of Pumps required Four (4)

2.03 Nos. of Pumps working Three (3)

2.04 Nos. of Pumps standby One (1)

2.05 Liquid handled Clarified Water

2.06 Design Liquid Temperature 35ºC

2.07 Suction Lift or Suction Head Flooded suction

2.08 Rated Flow in M3/Hr 350

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P-HG-50229-32-DS Rev 01

Sl No. Description Station ACW Booster Pump

2.09 Pump Total Dynamic Head, MWC 30

2.10 Losses in Pump in MWC NIL

2.11 Pump Shut-off head in MWC (Prefer upto 140% of pump operating

head)

33

2.12 Range of operation of the pump _30 % to __130 % of rated capacity

2.13 Rated speed in rpm 1475

2.14 NPSHR in MWC (at suction flange

inlet)

3.1

2.15 Nos. of Stages 1

2.16 Pump overall efficiency at Duty point in %

86.00 %

2.17 Rotation viewed from coupling end CW

2.18 Suction specific speed 9996

3.00 POWER CONSUMPTION

3.01 Guaranteed pump shaft input power at rated condition, KW

33.25

3.02 Maximum pump input power at shut-off head

13

3.03 Motor kW rating 45

4.00 DESIGN AND CONSTRUCTION

FEATURES

4.01 Max. Impeller Diameter in mm 329 MM

4.02 Suction nozzle size and rating 200 mm

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P-HG-50229-32-DS Rev 01

Sl No. Description Station ACW Booster Pump

4.03 Discharge nozzle size and rating 150 mm

4.04 Type of Pump casing BACK PULL OUT

4 13 Shaft sealing arrangement sealing liquid

Gland packing

4.14 Near Field Noise Level 85dBA

5.00 MATERIALOFCONSTRUCTION

5.01 Casing 2 % Ni-Cl to IS 210 FG 260

5.02 Impeller Stainless steel ASTM -A-351-CF8M.

5.03 Shaft Stainless steel, SS 410

5.04 Shaft sleeve 316 Stainless steel

5.05 Base Plate MS FAB.

6.00 INSPECTION AND TESTING

6.01 Material Test

6.02 Hydrostatic test pressure (bar)(1.5 times SOH

5

6.03 Duration of test in minutes 15 min

6.04 Vibration HIS

7.00 PERFORMANCE TEST

7.01 Performance Testing standard HIS

7.02 NPSH R test NO

7.03 Dynamic balancing test Yes

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P-HG-50229-32-DS Rev 01

Sl No. Description Station ACW Booster Pump

8.00

DRIVE MOTOR

8.01 Type Induction Motor 415 V, 3 Phase, 50 HZ, TEFC

8.02 RPM 1475

9.00 WEIGHT DATA

9.01 Approximate weight of the pump in Kg 338 kg

9.02 Approximate weight of the motor in Kg

415 kg