datasheet for nitrogen bottle rack 4b.4300 sai s0003 isgp u48000 ms 2105

Basrah Gas Company

Project: Inspection, Assessment and Rehabilitation of Um Qasr Terminal

Contract No. SIGUP-12-063(a) (OoC)

Plant: Iraq South Gas Project Um Qasr Marine Terminal

Job No.: 282402

Client Document Number Contractor Doc. No. Proj. Orig. Site Plant Unit Dis. Type Seq. 300-RG-E-20002

4300 SAI S003 ISGP U48000 MS 2105 00151 Rev. Sh. 03A 1 of 10

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.

03A Approved for Use (AFU) M. Raza S. Kulshrestha S. Kulshrestha 26th Sep 201302A Issued for Approval (IFA) M. Raza S. Kulshrestha S. Kulshrestha 17th Sep 201301R Issued for Review (IFR) B. Rawat S. Kulshrestha S. Kulshrestha 29th Aug 2013Rev. Description Prepared Verified Approved Date

DATASHEET FOR NITROGEN BOTTLE RACK

Basrah Gas Company


Contract No. SIGUP-12-063(a) (OoC)

Plant: Iraq South Gas Project Um Qasr Marine Terminal

Job No.: 282402

Title DATASHEET FOR NITROGEN BOTTLE RACK

Contractor Doc. No. 300-RG-E-20002

Client Document Number Rev. Sh. 4300 SAI S003 ISGP U48000 MS 2105 00151 03A 2 of 10

This document is the property of Basrah Gas Company who will safeguard its rights according to the civil and penal provisions of the law.

REVISION HISTORY

Rev. Date Description of Revision Prepared Verified Approved

01R 29th Aug 2013 Issued for Review B. Rawat S. Kulshrestha S. Kulshrestha

02A 17th Sep 2013 Issued for Approval M. Raza S. Kulshrestha S. Kulshrestha

03A 26th Sep 2013 Approved for Use M. Raza S. Kulshrestha S. Kulshrestha

Basrah Gas Company

3 Of 10

This Document is the property of Basrah Gas Company. who will safeguard its rights according to the civil penal provision of the law.

7 Notes x x

SHEET REVISION AND ADDITION

DESCRIPTION

Cover Sheet

x

x

REVISION01R

xxx

x

x

02A 03A

10 x9 xInspection Datasheet

Inspection Datasheet

5 x4

8 x

6 x

321 x

Revision and IndexRevision History

x

INDEX

SHEETNo.

Type

Contract No.SIGUP-12-063(a) (OoC)

Job No.282402


Seq.

2105

Plant: Iraq South Gas Project Um Qasr Marine TerminalClient Document Number

Proj. Orig. Site Plant Unit Dis.

4300 SAI S003 ISGP U48000 MS

Design ConditionsMaterial Of ConstructionSketch

Inspection Datasheet

00151

Contractor Doc. No.300-RG-E-20002

Rev. Sh.03A

Basrah Gas Company

4 Of 10

ISO 9809-1, AWS D1.1 & API 526(Note-13)(Note-13)(Note-13)

DESIGN CONDITION FOR CONTROL VALVE AND RELIEF VALVE

CONFIGURATION OF THE RACK SELECTED FOR THE NITROGEN BOTTLESFLOW RATE TO BE USED FOR LINE SIZING & PRV DATASHEET NORMAL OP. COND.PURITY OF NITROGEN

2 ( 1 WORKING + 1 STANDBY) (Note-1)

YesYes


As per Supply Specification for Nitrogen Bottle Rack Doc. No. 300-RG-E-20001 (4300-SAI-S003-ISGP-448000-MS-7771-00151)

kgf/ kgf-m ** EARTHQUAKE FORCE / MOMENT kgf/ kgf-m **

Note -11

DESIGN CODE/STANDARD

DETAILS

COMPLETE RACK SIZE ( L x W x H) mm **

FOUNDATION LOADS

TRANSPORTATION LOADS

ANCHOR BOLTS ( BY OTHERS)

*** Vendor to confirm** Vendor to provideLegend

GUARANTEE

PERFORMANCE GUARANTEEMECHANICAL GUARANTEE

EMPTY WEIGHT kg **

LIFT WEIGHT FACTOR 2

WIND FORCE / MOMENT

2b

OPERATING WEIGHT kg **

161WIND CODE ASCE-7 05 (Note-7)

EARTHQUAKE CODEEARTHQUAKE ZONE

BOTTLE ORIENTATION

kg **

WEIGHTS

kgCOMPLETE RACK WEIGHT

210 ***

VERTICAL

DESIGN TEMPERATURE (MAX.) oCDESIGN TEMPERATURE (MIN.)

FULL OF WATER WEIGHT kg

kg

TAG NUMBER A-37301SERVICE NITROGEN BOTTLE RACK

PID REFERENCE 300-GD-B-86225/ 4300-SAI-S003-ISGP-48000-PX-2365-00104

00151Rev. Sh.03A

DATASHEET FOR NITROGEN BOTTLE RACKUNIT SECTION ( NUMBER / NAME ) 376/SERVICE JETTY

Type Seq. 300-RG-E-20002

4300 SAI S003 ISGP U48000 MS 2105

Iraq South Gas Project Um Qasr Marine Terminal 282402Client Document Number Contractor Doc. No.


Project: Contract No.Inspection, Assessment and Rehabilitation of Um Qasr Terminal SIGUP-12-063(a) (OoC)Plant: Job No.

UBC 1997 (Note-7)

LOADING

**

EMPTY WEIGHT **

WIND SPEED km/hr

FULL OF WATER WEIGHT

QUANTITY OF NITROGEN BOTTLE RACK

OPERATING WEIGHT **

SINGLE BOTTLE WEIGHT

PROCESS FLUID

DESIGN CONDITIONS

DESIGN PRESSURE bar g

oC

MAXIMUM OPERATING PRESSURE

-582

HYDROTEST PRESSURE bar g

75 Nm3/hr48 Bottles per rack , ( 6 Row x 8 Column) ***200 bargIndustrial Grade Nitrogen

97%

PDS REFERENCE 300-PA-E-86403/ 4300-SAI-S003-ISGP-U48000-PX-2105-00006 Rev 04A

As per code and standards **Note -2

OPERATING CONDITIONS

Basrah Gas Company

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PWHT REQUIRMENT

Legend** Vendor to provide*** Vendor to confirm


PACKING & PRESERVATION As per Supply Specification for Nitrogen Bottle Rack Doc. No. 300-RG-E-20001 (4300-SAI-S003-ISGP-448000-MS-7771-00151)

N/AINSULATION THICKNESS N/AFIREPROOFING REQUIRED N/AFIREPROOFING THICKNESS N/A

INSULATION REQUIRED

As per Painting Specification Doc. No. 300-RA-E-20003 (4300-SAI-S003-ISGP-G00000-RA-7754-00151)

IMPACT TEST TEMPERATURE / ENERGY VALUES (MIN. / AVG.) AS PER CODE ***

AS PER CODE & SPECIFICATION***HARDNESS TESTING REQUIREMENT

AS PER CODE ***

NDE REQUIRMENTS

SURFACE PREPARATION / PROTECTION

MATERIAL TRACABILITY (PRESSURE PARTS) BSEN 10204 TYPE 3.1

IMPACT TEST REQUIREMENT

MATERIAL TRACABILITY (NON PRESSURE PARTS) BSEN 10204 TYPE 2.2

STRUCTURAL

AS PER CODE & SPECIFICATION***

WELDING REQUIREMENT AS PER CODE & SPECIFICATION

EXTERNAL PAINTINGINTERNAL PAINTING N/A

MATERIAL OF CONSTRUCTION

MATERIAL CERTIFICATION / WELDING REQUIREMENTS

PIPING / PIPING COMPONENTS

**

Alloy steel ( 34 Cr Mo ) **CYLINDER


PID REFERENCE 300-GD-B-86225/ 4300-SAI-S003-ISGP-48000-PX-2365-00104PDS REFERENCE 300-PA-E-86403/ 4300-SAI-S003-ISGP-U48000-PX-2105-00006 Rev 04A

DATASHEET FOR NITROGEN BOTTLE RACK

4300 SAI S003 ISGP

UNIT SECTION ( NUMBER / NAME ) 376/SERVICE JETTY

Type

2105 00151Rev. Sh.03A



AS PER PIPING SPECIFICATION REFERED IN SUPPLY SPECIFICATION FOR NITROGEN BOTTLE RACKS DOC. NO. 300-RG-E-20001 (4300-SAI-S003-ISGP-448000-MS-7771-00151) (VENDOR CAN SUBMIT THEIR OWN SPECIFICATION FOR REVIEW) ***

282402Client Document Number

Seq. 300-RG-E-20002

AS PER CODE & SPECIFICATION ***

Iraq South Gas Project Um Qasr Marine Terminal

U48000 MS

Contractor Doc. No.

Basrah Gas Company

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6 ROW x 8 COLUMN ( TYPICAL NITROGEN BOTTLE RACK)***

*** Vendor to confirm



Sh.03A


U48000 MS 2105

SKETCH


300-RG-E-20002

4300 SAI S003 ISGP



PDS REFERENCE 300-PA-E-86403/ 4300-SAI-S003-ISGP-U48000-PX-2105-00006 Rev 04A

Iraq South Gas Project Um Qasr Marine Terminal 282402

Type Seq.

00151Rev.

Client Document Number Contractor Doc. No.

Basrah Gas Company

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NITROGEN BOTTLE RACK SKID SHALL CONSIST OF 02 (TWO) NITROGEN BOTTLE RACKS. EACH RACK SHALL CONSIST OF 48 BOTTLES WITH8X6 CONFIGURATION (VTC). PLEASE REFER TECHNICAL SUPPLY SPECIFICATION (4300-SAI-S003-ISGP-U48000-MS-7771-00151) ANDPID (4300-SAI-S003-ISGP-U480000-PX-2365-00104) FOR DETAILED SCOPE OF SUPPLY.

DESIGN FOR CONTROL VALVE AND RELIEF VALVE SHALL BE AS PER : a) CONTROL VALVE PROCESS DATASHEET , DOC. NO. 300-ZA-E-03406 ( 4300-SAI-S003-ISGP-G00000-PX-7880-00003).b) PRESSURE SAFETY VALVE PROCESS DATASHEET, DOC. NO. 300-ZA-E-03407 ( 4300-SAI-S003-ISGP-G00000-PX-7880-00004).

AREA CLASSIFICATION SHALL BE ZONE 2, IIB, T2 (HOLD).

ALL FLANGE BOLT HOLES STRADDLE THE CENTER LINE IN THE VERTICAL AND HORIZONTAL POSITIONS.

PIPING SYSTEM FOR THE PACKAGE SHALL BE DESIGNED TO AVOID ANY PIPING LOAD TRANFER AT TIE-IN POINT.

DESIGN TEMPERATURE -5/82oC IS FOR BOTTLES ONLY. DOWNSTREAM PIPING / TUBING (AFTER PRV) TO BE RATED FOR -50 / 82 oC AND DESIGN PRESSURE SHALL BE 45 BARG.


PSV2N 2"1 WNRF 300# OUTLET1 WNRF 300#

1N 2 "

12 TIE-IN POINT DETAILS :

DESIGNATION SIZE QTY TYPE CLASS SERVICE

8

9 EACH NITROGEN BOTTLE RACK SHALL BE DESIGNED TO HAVE ARRANGEMENTS FOR FORK LIFTING. ARRANGEMENTS SHALL BE PROVIDED TO ENSURE REMOVAL/PLACEMENT OF EACH RACK WITHOUT DISTURBING THE OPERATION OF STANDBY/SPARE RACK.

10 COMPLETE SKID SHALL BE PROVIDED WITH FOUR (4) LIFTING PAD EYES SUITABLE FOR SINGLE POINT LIFT. A MINIMUM LOAD FACTOR 2 SHALL BE CONSIDERED.

Project: Contract No.Inspection, Assessment and Rehabilitation of Um Qasr Terminal SIGUP-12-063(a) (OoC)Plant: Job No.Iraq South Gas Project Um Qasr Marine Terminal 282402Client Document Number Contractor Doc. No.

Proj. Orig. Site Plant Unit Dis. Type Seq. 300-RG-E-20002

4300 SAI S003 ISGP U48000 MS 2105 00151Rev. Sh.03A


1

TAG NUMBER A-37301SERVICE NITROGEN BOTTLE RACKPDS REFERENCE 300-PA-E-86403/ 4300-SAI-S003-ISGP-U48000-PX-2105-00006 Rev 04A

11 ANCHOR BOLT DESIGN ( QUANTITY AND SIZE ) SHALL BE DONE BY VENDOR.


NOTES

4

5 THE EXTENT OF NDE SHALL BE AS PER APPLICABLE CODES ISO 9809-1, AWS D1.1 & API 526.

13

2

6 THE APPLICABILITY AND SELECTION OF THE PAINTING SHALL BE AS PER PAINTING SPECIFICATION, DOC. NO. 300-RA-E-20003 (4300-SAI-S003-ISGP-G00000-RA-7754-00151)

7 WIND & SEISMIC CALCULATIONS SHALL BE PERFORMED IN ACCORDANCE WITH DESIGN CRITERIA FOR MECHANICAL EQUIPMENT, DOC. NO. 300-PA-E-30002 (4300-SAI-S003-ISGP-G00000-A4-7704-00151)

3

Basrah Gas Company

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PARTIES: SA Saipem ( CONTRACTOR)BG BGC ( COMPANY)SU Supplier

LEGEND OF THE TECHNICAL SURVEILLANCE( ACTION CODE)

Surveillance action1 = 100% WITNESSED. Action performed for all materials or equipment, which is witnessed by the SA and, where indicated, by the COMPANY (BGC) and/or Third Parties.2 = % OF TYPE/LOT WITNESSED. Action performed only on a certain number of pieces. The number (n) or percentage (%) of pieces to submit to witness inspection is defined in the Order Specifications.3 = TYPE UNIT WITNESSED. Action performed on one spot-sampled piece. Type unit is used to denote all the pieces of the same type that are identical.4 = WITNESSING NOT MANDATORY. The Supplier shall inform the SA of the date of the activity and the SA reserves the right to witness the test. If the test is conducted at the notified date, the Supplier may proceed with the subsequent phase, even if the SA did not witness the test.C = REVIEW OF TECHNICAL DOCUMENTS BEFORE COMMENCEMENT OF CONSTRUCTION. The technical documents shall be reviewed before the commencement of construction.V = REVIEW OF DOCUMENTS. Materials certificates, statement of compliance and reports of inspection and tests conducted by the Suppliershall be reviewed to assess their conformance with the requirements specified in the Code and Standards, Specifications and/or Purchase Order.

Documentation5 = MILL CERTIFICATE/SOURCE CERTIFICATE. Document quoting numerical data from the results of tests, conducted on raw materials.6 = INSPECTION AND TEST CERTIFICATE. Document issued by Supplier quoting numerical data from the results of the activity performed.7 = STATEMENT OF COMPLIANCE. Document issued by the Supplier certifying that the product supplied meets the requirements of contractual and non-contractual Codes and Standards, without quoting numerical data from the results of the inspections and tests conducted.8 = CERTIFICATE OF APPROVAL. Document issued by the Testing Authorities certifying, with numerical data from the results of inspections and tests that the materials and/or equipment comply with the Codes and Standards.9 = PROTOTYPE TEST CERTIFICATE. Document issued by the Supplier certifying, with numerical data from the results of inspections and tests, that the materials and/or equipment comply with the Codes and Standards.

This Document is the property of Basrah Gas Company. who will safeguard its rights according to the civil




DATASHEET FOR NITROGEN BOTTLE RACKUNIT SECTION ( NUMBER / NAME ) 376/SERVICE JETTYTAG NUMBER A-37301SERVICE NITROGEN BOTTLE RACK


INSPECTION AND TESTS

S No. INSPECTION AND TESTS FOR NITROGEN BOTTLE RACK SKID Action Code RemarksSA BG SU

1 Pre-inspection meeting

CHECKS AND TESTS ON UNFINISHED MATERIALS2 Verification of material certificates V

CHECKS AND TESTS DURING FABRICATION3 Verification of availability of welding procedure specifications (WPS) C4 Verification of availability of welding qualification records (PQR) C5 Verification of welder and welding operators performance records (WPQ/R)+ Welding

mapC

FINAL CHECKS AND TESTS6 Verification of gauging and calibration of instruments used for hydrostatic test V7 Visual inspection of equipment internal/external and welding 18 Dimensional check 19 RT check (films review) V10 Magnetic particle & DP Inspection 111 Hydrostatic pressure test 112 Load test of rack 113 Check of sand blasting (If any) V14 Check of painting 115 Nameplate data check 116 Shipping preparation inspection 1

penal provision of the law.

1

Basrah Gas Company

9 Of 10


10 Seals and packing leak test: according to Manufacturer procedure9 The valve seat leakage shall be tested according to ANSI / FCI 70.2

Leakage test: V8 Hydraulic test: Valve body shall be hydro-statically tested according to ANSI B16.37 V7 NDT examination (if required)

During Construction6 Check of compliance with Technical Data Sheet and Supply Specification requirements5 Drawings & Data Sheets approval check V4 Check of calibration certificates of standard instruments or equipment used for tests3 Vendor Quality Control Plan check2 Vendor Quality System check1 Pre-inspection meeting at the Vendor area of operation

S No. INSPECTION AND TESTS FOR CONTROL VALVES Action Code RemarksSA BG SU




DATASHEET FOR NITROGEN BOTTLE RACKUNIT SECTION ( NUMBER / NAME ) 376/SERVICE JETTYTAG NUMBER A-37301SERVICE NITROGEN BOTTLE RACK



S No. INSPECTION AND TESTS FOR NITROGEN BOTTLE RACK SKID Action Code RemarksSA BG SU

FINAL INSPECTION CERTIFICATION

17In addition to the certificates required by above mentioned tests and checks, thefollowing certificates shall also be furnished: description of vessel state; as builtdrawing; material list and reports, name plate and/or marking rubbing

18 Review of Manufacturer Data Record V


S No. INSPECTION AND TESTS FOR SAFETY VALVES Action Code

14

RemarksSA BG SU

Size and Type of process connections.

Hydrostatic pressure test for nozzle.Hydrostatic pressure test of bonnet ( if closed type ).

18

Hydrostatic pressure test of body on outlet side.

Functional tests: V

16

20 Tightness test of nozzle / disc21 Tightness test of pilot valve (applicable only on pilot operated safety valves). 22 Back pressure tightness test on valve fully assembled.23 Sealing test on bellow / bonnet24 Test of piloting device and connection check (applicable only on pilot operated safety val25 Popping test.26 Lifting lever function check ( when lever is requested )

15

17 Visual inspection of castings

1 Drawings & Data Sheets approval check

2 Pre-inspection meeting at the Vendor area of operation3 Vendor Quality System check4 Check of compliance with Technical Data Sheet and Supply Specification requirements V

5 Vendor Quality Control Plan check6 Check of calibration certificates of standard instruments or equipment used for tests

Preliminary checks:7 Visual inspection of cast components (body, cover, end cap).8 Dimensional check.9 Face-to-face body dimensions.10 Overall dimensions.11 Size and Type of process connections.12 Check of accessories, for compliance with TDS requirements, their installation and conne13 Nameplate, marking and tagging check.

Hydrostatic Test during fabrication : V

Leakage test: 19 Included on next functional tests. V

Basrah Gas Company

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Notes:a)b)c)d) After carrying out the tests and checks indicated, the valve shall be carefully dried and, unless otherwise specified, greased. The inlet

and outlet flanged connections shall be protected with proper PVC cup properly fixed to the PSV's bodies.

IDS APPLICATION

1. This Inspection Data Sheet indicates the inspection level for the QCP of the Supplied Equipment

2. The VENDOR shall, in any case, conduct all the tests required by the contractual documents, specifications, Codes and Standards and keep the relevant documentation

3. Where required, this Inspection Data Sheet shall be used as a basis for the definition of the material inspection plan during the Pre-inspection.





DATASHEET FOR NITROGEN BOTTLE RACKUNIT SECTION ( NUMBER / NAME ) 376/SERVICE JETTYTAG NUMBER A-37301SERVICE NITROGEN BOTTLE RACKPDS REFERENCE 300-PA-E-86403/ 4300-SAI-S003-ISGP-U48000-PX-2105-00006 Rev 04APID REFERENCE 300-GD-B-86225/ 4300-SAI-S003-ISGP-48000-PX-2365-00104


37

Supplier to provide internal test certificates covering 100% testing of the supplySupplier to provide declaration of conformity or type test on prototype.

S No. INSPECTION AND TESTS FOR CONTROL VALVES Action Code RemarksSA BG SU

35 Check of PED declaration according to Directive 97/23/EC36 Check of tropicalization (declaration of conformity issued by Manufacturer)

34 Check of Index of Protection IP as per EN 60529 ( Refer note b)33 NDT Personnel Qualification (IF REQUIRED)

32 Check of all documents relevant to the NDT examination (radiographic, ultrasonic, dye-penetrant liquids) according to Piping specifications (IF REQUIRED).

31 Check of EN 10204 3.1.B Material certificates (analysis of chemical and physical properties) of the materials of parts under pressure and in contact with the process medium.

Final documentation review V30 Packing inspection, marking and packing list check

29 Completeness supply check according to the purchase order V

28

11 Actuator: according to Manufacturer procedure

12 Functional tests: V

Final Check V13 Painting check according to Project Specification.14 Cleaning of Internal parts (see note d)15 Protection plugs provided.16 Weight Check17 Instrumentation calibration certificates18 Visual inspection of cast components (body, cover, end cap) 19 Dimensional check:20 Face-to-face body dimensions.21 Overall dimensions.22 Size and Type of process connections.23 Size and Type of pneumatic/electrical connections.24 Check of accessories, for compliance with TDS requirements, their installation and

connections.

25 Check of electric parts and relevant hazardous areas certificates.26 Nameplate, marking and tagging check.27 Completeness supply check according to the purchase order

Spare parts check (type, quantity and labelling) V


Certificate of conformity to ATEX rules issued by recognized body

Release note issue by Contractor's Inspector V

datasheet for nitrogen bottle rack 4b.4300 sai s0003 isgp u48000 ms 2105

Documents

property of basrah gas

abasrah gas company4

yesyesthis document

civil penal provision

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