dave cousins, idc - opening remarks

12
Iron ore beneficiation Africa – Opening Remarks 17 March 2014

Upload: informa-australia

Post on 05-Dec-2014

231 views

Category:

Business


0 download

DESCRIPTION

 

TRANSCRIPT

Page 1: Dave Cousins, IDC - Opening Remarks

Iron ore beneficiation Africa – Opening Remarks

17 March 2014

Page 2: Dave Cousins, IDC - Opening Remarks

2

Iron Ore Beneficiation Value Chain

• The process is demand driven – i.e. Steel consumption drives the value chain

• Thanks to China demand has boomed in recent times

• Current market conditions will require a rethink of strategy

• New mega low cost iron ore mines (Simandou) influencing the cost curve

• China has a significant over capacity (as does the world) of steel

• Markets are facing panic:

“China's steel industry in full panic mode as rumours of large mills collapsing see iron ore price and imports plummet. ..”

Frik Els March 10, 2014

Distribution

(Merchant)

Processing/

Value Add

Steel

Making

Iron

Making Raw Materials

Page 3: Dave Cousins, IDC - Opening Remarks

World Steel Demand

• Moderate growth is forecast for the developed world

• China growth down but still forecast to account for 50% of growth

• Idle / excess capacity means steel capacity can be increased relatively quickly

Mt 2013 2014 2015 2016 2021 Growth

Europe 243 245 249 253 273 1.1%

N America 128 130 132 135 146 1.2%

S America 52 54 58 61 84 5.0%

Africa 27 29 32 35 51 6.6%

Asia excl China 341 353 366 381 460 3.1%

China 678 708 738 767 902 3.0%

World 1,469 1,520 1,574 1,631 1,915 2.7%

Source: World Steel Association

Page 4: Dave Cousins, IDC - Opening Remarks

World trends

• There is 450 million tons excess world steel capacity

• China alone has 180 million tons excess capacity

• Capacity and economically viable capacity need to be distinguished

Source: McKinsey

Page 5: Dave Cousins, IDC - Opening Remarks

5

2003 to 2008 were the only recent years the steel industry made profits – but even then not all producers

Source: McKinsey

Page 6: Dave Cousins, IDC - Opening Remarks

Capacity Utilisation

Global Steel Capacity Utilisation (%)

Source: WSA, Avior Research

• There was a sudden drop in global capacity utilisation after the global financial crises in 2008

• This was followed by a recovery in 2009 to an average level of utilisation of around 75%

Page 7: Dave Cousins, IDC - Opening Remarks

7

New modern low cost production capacity continues

Source: World Steel

Page 8: Dave Cousins, IDC - Opening Remarks

8

• Competitiveness in the steel industry is resulting in a lowering of the cost curve for steel

• This is despite increasing raw material costs

• New facilities are increasingly more efficient through leveraging modern technology advances in equipment and energy

• Ageing plants’ non competitiveness to increase rapidly

• Capex backlogs increasingly difficult to “catch up”

HRB – Hot Rolled Band (Coil)

New capacity is lowering steel production costs

Source: World Steel Dynamics

Page 9: Dave Cousins, IDC - Opening Remarks

Iron Ore

• World demand growth is primarily driven by China

• China imports ~90% of their iron ore

• Logistic costs are a key cost determinant

• Long term iron ore prices are anticipated to be below USD100 (currently USD105) i.e. this is good times!

Source: World Steel Association

Steel Demand (mt)

Iron ore price (USD)

Page 10: Dave Cousins, IDC - Opening Remarks

Steel making Technologies

Blast Furnace steel production is the dominant steel making method and requires iron ore (pelleted or lump)

Source: Hatch

Page 11: Dave Cousins, IDC - Opening Remarks

Scrap availability will put iron ore under pressure

• World Steel Scrap exports were 100mt (2012)

• At 1.4% growth in China’s steel demand, surplus scrap will be 87mtpa (2025)

• Some estimates have China steel demand slowing to 1%

• Shale gas as an energy source has potential to make scrap based steel making more competitive

Source: World Steel Dynamics

Page 12: Dave Cousins, IDC - Opening Remarks

THANK YOU