david beardsworth, bcc and john fifer, skm enviros - greener ceramics
TRANSCRIPT
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The Carbon Trust’s Accelerator ProgrammeBrick Sector 2010
John Fifer SKM Enviros & Dave Beardsworth BCC
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Tackle sector specific processes – the ‘black boxes’ that have not been looked at in detail before– Identify practical, replicable, cost-effective carbon saving
opportunities
Understand and address the barriers to implementation of identified opportunities
Mobilise whole sectors to increase implementation of opportunities
Main IEEA Objective
Deliver a step change reduction in CO2 from industrial processes by accelerating innovation in process control and the uptake of
low-carbon technologies.
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Key is to identify the best opportunities in Stage 1 to take into Stage 2 (£ and CO2)
Funding between 25% and 60% of
project cost
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engagementworkshop 1 workshop 2 workshop 3
building sector collaboration for
common goal
one to ones with key sites, suppliers
& academics
developing the opportunities &
building capability
evaluation ideas & addressing barriers
launch sector consensus sector report sector event
site visitmetering
specification & approval
installationdata collection &
analysis
metering
initial sector engagement &
select pilot sites
Brick Sector Accelerator
engagementworkshop 1 workshop 2 workshop 3
launch sector consensus sector report sector event
site visit installation
metering
initial sector engagement &
select pilot sites
engagementworkshop 1 workshop 2 workshop 3
evaluation ideas & addressing barriers
business case development
launch assessment & reporting
accelerator criteria
sector consensus sector report sector event
replication potential
site visit installationdata collection &
analysis
metering
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Brick Making Process & CO2 Emissions
clay prep forming setting
dehacking firing drying
other – compressors, lighting, offices, workshops
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Brick Making Process & CO2 Emissions
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Ideas to Challenges
Challenge = areas
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The “Challenge Areas”
The challenge areas should meet the following criteria:– be innovative, i.e. beyond what the sector is
currently doing– be sector specific. i.e. not generic such as CHP or
anaerobic digestion– have sector support and a credible path to market– have good carbon savings– have good replication potential
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Energy Consumption, Brick Sector
Energy Type Energy Use, MWh % Emissions, tonnes CO2 %
Electricity 314,695 8% 166,258 19%
Natural Gas 3,585,346 86% 658,198 74%
LPG 155,852 4% 33,382 4%
Gas Oil/Fuel Oil 13,924 0% 7,164 1%
Solid Fuel 93,889 2% 28,167 3%
Total 4,176,631 893,169
Source BCC 2007 data
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Potential Opportunity Area
low carbon fuels
low carbon products
clay prep/forming
drying & firing process & equipment efficiency
low carbon power
50 opportunities distilled to 13 potential projects
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Summary of Innovation Day
Technology Area sector CO2 potential
number of votes
Low Carbon Energy Sources very high 27
Low Carbon Products high 5
Kiln and Dryers (including heat recovery) high 27
Process and Equipment Efficiency med 8
This gave us four technology areas into which all the 13 identified projects could be submitted.
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Suggested Challenge Areas1. The integration of Bio-Mass Combustion,
through gasification or direct combustion, as a heat source for tunnel kilns and dryers.
2. The development of clay Low Carbon Products that are less energy intensive to manufacture:
3. Waste Heat Recovery from the tunnel kiln or dryer for re-use as heat or to generate electricity:
4. The development of a Low Air Movement Kiln to reduce heat losses (retrofit option).
5. The development of IT based modelling & fault identification tools to improve Process & Equipment Efficiency.
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Next Steps
BCC to agree with the Carbon Trust a prioritised list of technologies, i.e. The Challenge Areas
The criteria for a successful project are:
The potential for carbon saving
The cost of the solutions
The potential for replication
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Then What!
End Oct 2010: Report on Technologies to Carbon Trust
Late 2010/early 2011: Open call for Proposals for 2 or 3 Selected Technologies– each area may cover a number of potential projects
Early 2011: Submit bids for technology areas
Mid 2011: Winning bids projects start.
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Dairy Sector
Stage 2 Challenges
•Innovative Technologies for Clean-in-Place
•Use of High Efficiency Homogenisation Technologies
£250,000 available in funding support (or up to £500,000 in exceptional circumstances).
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Thank you