david h. dowell injector rf design [email protected] november 3, 2004 1 lcls injector...

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David H. Dowell Injector RF Design Review [email protected]. edu November 3, 2004 1 LCLS Injector RF Gun: Design, Fabrication & Tuning Plans D. H. Dowell, SLAC Injector RF Review: November 3, 2004 •Injector Requirements •Detail of Gun to Linac Region •Load Lock, Gun & Solenoid Description –Some technical issues •RF Gun Status (design & procurement) •Current fabrication & procurement plans •Schedule •Gun tuning •Cooling system (preliminary) •Summary and Conclusions

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David H. Dowell

Injector RF Design Review [email protected]

November 3, 20041

LCLS Injector RF Gun: Design, Fabrication & Tuning Plans

D. H. Dowell, SLACInjector RF Review: November 3, 2004

•Injector Requirements•Detail of Gun to Linac Region •Load Lock, Gun & Solenoid Description

–Some technical issues•RF Gun Status (design & procurement)•Current fabrication & procurement plans•Schedule•Gun tuning•Cooling system (preliminary)•Summary and Conclusions

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20042

Parameter Value Peak current 100 A Charge 0.1 – 1 nC Normalized transverse emittance projected/slice

1.2 / 1.0 m rms

Rate 120 Hz Energy 135 MeV Energy spread @ 135 MeV projected/slice

0.1 / 0.01 % rms

Gun laser timing stability 0.50 ps rms Booster mean rf phase stability 0.1 rms Charge stability 2.0 % rms Bunch length stability 5 % rms

LCLS Injector Performance Requirements:

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20043

Gun to Linac Region

PO

RC

UP

INE C

ATH

OD

E

HO

LDE

R

UH

V ALL META

L

GATE

VALV

ES

SPO

OLS

FRO

M VA

LVE

SEA

L

LON

G B

ELLOW

S

ASS

EMB

LY

TREA

TME

NT C

HAM

BE

R

VAC

UU

M P

UM

PS

Cathode Load Lock

RF Gun

Gun Solenoid

Gun Spectrometer

Linac Solenoid

L0-1Porcupine Cathode Clamp

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20044

Load Lock Conceptual Design

Stage for Cathode Insertion / Alignment

Treatment / Transfer Chamber

Cathode Holder

UHV All Metal Gate Valves

RF gun

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20045

S20 Alcove Floor PlanLaser Penetration

S20 Alcove includes aLoad Lock Room forInstalling & Processing Cathodes in Load Lock

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20046

Dual Feed RF Gun and Solenoid•Dual Feed/Racetrack Design Corrects RF Fields to Second Order•Solenoid Design Includes Both Dipole and Quadrupole Field Correctors

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20047

Gun Solenoid will have Dipole and Quadrupole Correction Coils

Multipole Amplitude

0

0.5

1

1.5

2

2.5

3

-0.2 -0.1 0 0.1 0.2

Longitudinal Position (m)

Mag

net

ic F

ield

Str

eng

th (

G)

Dipole 100

Quadrupole 100

Sextupole 100

Dipole 150

Quadrupole 150

Sextupole 150

Dipole 200

Quadrupole 200

Sextupole 200

Multipole Phase

-180

-135

-90

-45

0

45

90

135

180

-0.2 -0.1 0 0.1 0.2

Longitudinal Position (m)

Mag

net

ic F

ield

Ph

ase

(?)

Dipole 100

Quadrupole 100

Sextupole 100

Dipole 150

Quadrupole 150

Sextupole 150

Dipole 200

Quadruipole 200

Sextupole 200

Measurements of Gun Solenoid Multipole Fields

•Solenoid being designed with both dipole and quadrupole correcting coils

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20048

RF Gun Fabrication & Acquisition (Near Term)

April 2004: Released Request for Information to two vendorsApril 2004: Begin work on RF design for gunMay 2004: Vendors respond with budgetary quotes and schedules for engineering and fabrication of load lock and RF gun.August 2004: Technical meetings with vendors at SLACNow: Finalize RF designNow: Write Request for Proposal and send to vendors

Recent Decision: Load Lock prototype developed using SBIR with AES (Advanced Energy Systems)

David H. Dowell

Injector RF Design Review [email protected]

November 3, 20049

RF Gun Fabrication & Acquisition: Assumptions and Plans

Load Lock prototype developed using SBIR with AES (Advanced Energy Systems)Gun design should be compatible with future load lockSLAC does RF design for gun, provides design to vendorVendor engineers gun including thermal analysis and design of cooling systemVendor cold tests, fabricates and re-tests gunTechnical reviews at both SLAC and Vendor facilitySLAC participates with Vendor in RF and thermal tests of the gun and cooling systemVendor may participate in high power RF commissioning of gun at SLACVendor Delivers:

Hardware/Software:RF guncooling system including plumbing hardware used to test gun & cooling system computer control source code.

Documentation:All engineering drawings funded by this project especially those of gun and cooling systemWritten progress reports on contract progressWritten reports of rf and thermal tests. Reports should include raw data acquired during tests.

David H. Dowell

Injector RF Design Review [email protected]

November 3, 200410

Gun and L0-1 needed for installation:October 2006

LCLS Injector Schedule

David H. Dowell

Injector RF Design Review [email protected]

November 3, 200411

Machining, Tuning & Brazing the RF GunUnder-machine rf surfaces ~0.010”Clamp together and perform rf cold tests.Based on rf tests machine surfaces as requiredRe-do rf cold testsIterate rf tests and machining until gun on resonance and balanced.Perform time-domain and frequency-domain measurements of 0- and pi-modes, bead drop, needle pull, etc.Braze gun

Should a lower temperature braze be used to reduce softening of Cu?Use glidcop instead of Cu? (prefer Cu)Minimize number of brazes

Assemble gun with dual feed waveguidePerform time-domain and frequency-domain measurements of 0- and pi-modes, bead drop, needle pull, etc.Install on solenoid. Align rf and magnetic centerlines

David H. Dowell

Injector RF Design Review [email protected]

November 3, 200412

Balancing the Dual RF FeedsRequired tolerance between feeds (assume similar to L0-1 dual feed):

Phase <3 degree (s-band)Amplitude <2%

Machine to fitPhase shift per length of waveguide:

1deg-sband=278microns

Options for balancing feeds:Deform (squeeze) a section of the waveguidePhase shift due to temperature is small

For meter long waveguide section: 0.046deg-sband/deg-F

David H. Dowell

Injector RF Design Review [email protected]

November 3, 200413

Dual Feed Using Standard Waveguide Components

David H. Dowell

Injector RF Design Review [email protected]

November 3, 200414

RF Gun Cooling System

Cooling TowerWater

ChillerNear Gun

TemperatureController

RF Gun

Temp Meas

Left Waveguide Feed

Temp Monitor

Right Waveguide Feed

Waveguide Water

David H. Dowell

Injector RF Design Review [email protected]

November 3, 200415

Summary and Conclusions

Reviewed Load Lock (LL), gun and gun solenoid requirements and constraintsGun design compatible with future LLGun & solenoid designed as a single assembly for easy replacement with future gunS20 Alcove includes a Load Lock Room for cathode developmentBuild prototype LL with SBIR with AES

Present gun fabrication plan:SLAC designs gun RF geometryVendor does thermal & mechanical engineeringVendor fabricates and cold tests gunProgress and technical reviews at SLAC and Vendor facilityVendor delivers gun, documentation

Gun needed by Oct 2006 for installationDescribed machining, tuning & brazing processControl of amplitude & phase between the dual feedsProposed cooling system for gun and dual feed waveguide