dbs ‘m’ series high speed motors and generators · pdf filedbs ‘m’...
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Three phase synchronous or asynchronous
Grease packed or oil lubricated
Semi-hermetic sealing
20 to 100 krpm
DBS ‘M’ Series High-Speed Motors and Generators
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DBS ‘M’ Series Motors and
Generators Fields of Application
High speed rotating machinery of all types especially where
direct overhang of driven or driving components is required.
The M series is equally suitable for motor or generator
applications. The motors are sealed and can be operated at
pressure or vacuum as standard.
Design
High power density and high speed capability with liquid
cooling and grease lubricated ball bearings as standard.
All machines exceed IE4 [Super premium efficiency] as per
EU motor efficiency standard IEC/EN 60034-30-1: 2014.
All machines are IP54 rated (up to IP67 on request).
3 ph, permanent magnet or induction machines are available.
Proprietary VFD drives available from a number of suppliers
to suit customer compliance requirements.
Proprietary front flange with captive ‘O’ ring seal provides
precise, concentric location.:
Special Customer Requirements
Where rotational speed, power or other operational
requirement fall outside our normal range of machines, DBS
will be pleased to quote for bespoke designs.
Operating Range
See page 4 for full operating range and performance graphs.
Nominal Power: 1-150kW
Nominal Speed: 20-100kRPM
Operating temperature: -60/+70°C
Motor body operating pressures up to 40 barg (580psi)*
* Dependant on the compatibility of working fluid of the driven machine with the
internals of motor and lubricant.
Keyed shaft end provided
as standard. Special shaft
ends to suit customer
requirements available on
request.
Super precision, angular
contact ball bearings
support magnetic rotor and
overhung driven
components. Bearings can
be sized to withstand
substantial radial and axial
loads to meet customer
requirements.
Integrated terminal box
includes stud terminals for
all power and sensor
connections.
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2
3
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DBS standard flange face provides
accurate location concentric and square
with rotor shaft. Incorporates captive ‘O’
ring seal rated to body design pressure.
Water, oil or glycol
cooling to remove
stator heat.
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5
3
2
1
4
M –SER
IES
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4
Terminal Box
An integrated terminal box has
been included which is
designed for EMC compliance
The box contains: side
mounted, pressure rated lead
through terminals for power,
bearing temperature and stator
temperature connections;
optional accelerometer;
optional once per rev speed
sensor; optional DIN rail
terminals fitted for external
connection to inverter and
other control equipment.
Bearings
Different applications require
different bearings due to varying
end loads. For this reason, we
have several top end designs for
each of our motor sizes and can
design bespoke solutions.
In applications where the motor
lubricant must be isolated from
the working fluid of the driven
machine, an air or inert gas
blown seal can be supplied.
Mechanical Features
M –SERIES
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Variable Frequency Drives (VFD)
High-speed machines require specialist drives
to maximise the motor’s performance, and
avoid excess heat generation which can
damage the motor.
Over several years of development, we have
identified a small selection of inverters from
two major industrial suppliers that work
efficiently at frequencies well above 600 Hz.
These drives are specifically tuned and
commissioned with our motors.
Electrical Features Sine wave filters
Sine wave filters are used to convert the
output signal of the VFDs to a smooth
sinewave shape. These eliminate unwanted
harmonics and reduces voltage and current
ripples in the motor.
This is advantageous for many reasons: it
significantly improves the life span of the
motor; reduces current harmonics on the
rotor, keeping the rotor cooler; improves the
power factor; reduces iron losses in the
stator; and reduces acoustic noise of the
motor.
For high speed applications where the
inverter switching frequency should be above
12 kHz, a sine wave filter is required to
improve the system efficiency and protect the
motor against voltage and current ripples.
DBS has a range of custom made sine wave
filter for the motors it designs.
EMC filters
To comply with IEC 610000 Electromagnetic
compatibility standard, EMC Filters are used.
These are employed to minimise the amount
of radio interference on the mains and other
electronic equipment close by as well as
protecting other connected equipment.
DBS employs a range of EMC filters matching
the high speed drives supplied.
Before Voltage After
Current
M –SERIES
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Performance Curves
Selection Chart
The table below shows the range of powers and speeds
that we offer. Standard frame sizes and/or machine
properties can be adjusted to suit customer
requirements. The examples are there to show
indicative lengths. Please note: All values are indicative,
it is possible to exceed powers and speeds in certain
cases. Please direct enquiries to
M –SERIES
Frame Size** Rated Power
Range [kW]
Maximum Speed [rpm] Example Rating
Dimensions [mm]
Grease Oil A B C*
M80 1 - 10 75,000 110,000
2.35kW @110kRPM
80 h6 117
165
3.5kW @110kRPM 175
4.7kW @100kRPM 190
6.3kW @90kRPM 210
M125 5 - 30 55,000 75,000
10kW @75kRPM
125 h6 195
246
16kW @68kRPM 260
21kW @60kRPM 280
29kW @55kRPM 300
M170 10 - 60 45,000 70,000
12kW @60kRPM
170 h6 249
240
20kW @50kRPM 265
27kW @45kRPM 290
35kW @45kRPM 330
M240*** 30 - 150 30,000 45,000
55kW @50kRPM
240 h6 353
320
85kW @45kRPM 345
105kW @40kRPM 380
125kW @40kRPM 400
*Length dimension C has been provided for water cooled motors, air cooled versions are also available.
** Special custom sizes such as M60 & M100 available upon request. *** Custom larger motors are also available upon request.
Typical performance curves for our synchronous and asynchronous machines are shown
below. A set of performance curves and equivalent circuit are supplied with each quotation.
Asynchronous/Induction 35 kW, 50kRPM Synchronous/Permanent Magnet 25 kW, 50kRPM
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Order Code & Scope of Supply
M –SERIES
Order Code Example: M80-S2-7-60-CVG-12-1-12-AAB
The scope of supply would be: M series motor/generator; DBS 80 frame size; synchronous; 2-pol; 7kW;
60kRPM; 400 V motor nominal voltage; vertical mount; grease packed bearings; 12 mm single angular contact
front locating bearing; M20 conduit connection ; 1/2” BSPF threaded cooling connections; no customer options
Motor Series
M—Standard
Orientation
H—Horizontal
V—Vertical Lubrication
G—Grease
O—Oil
Front Locating Bearing
A—Spring Preload Single
Angular Contact
B— Spring Preload Double
Angular Contact
C— Solid Preload Double
Angular Contact
D— Customer specified
design
Electrical Conduit
Thread
A—M20
B—M25
C—M32
D—PG13.5
E—PG21
F—PG29
G— Customer
specified design
Cooling
Connections
A—3/8” BSPF
B—1/2” BSPF
C—3/4” BSPF
D—1/2” BSPT
E—3/4” BSPT
F—Customer
Front
Bearing
Size
Nominal
Power (kW)
Nominal
Speed (kRPM)
Nominal
A—220V
B—380V
C—400V
D—500V
E—660V
F—690V
G—Customer
specified design
A V G 12 A 15 30 A B
Frame Size
80
125
170
240
Type
S—Synchronous/
Permanent Magnet
A—Asynchronous/
Induction
S M 80 - - - - - - 2
Number of
2
4
6
XXX -
Optional
Customer
Specific
Code
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This document is for informational purposes only and should not be considered as a binding description of the products or their performance in all applications. The performance data in this document depicts typical performance under controlled conditions. Actual performance may vary depending on the operating environment and application. Contact DBS to confirm suitability of the product for your application.
Head Office: Dynamic Boosting Systems,
10 Canbury Business Centre
Elm Crescent
Kingston upon Thames,
Surrey, KT2 6HJ
United Kingdom
Phone:+44 (0) 20 3417 4686 / +44 (0) 20 8546 6372
Email: [email protected]
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