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    EE362L, Fall 2008

    DCDC Buck Converter

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    Objectiveto efficiently reduce DC voltage

    DCDC Buck

    Converter

    +

    Vin

    +

    Vout

    IoutIin

    Lossless objective: Pin

    = Pout

    , which means that Vin

    Iin

    = Vout

    Iout

    and

    The DC equivalent of an AC transformer

    out

    in

    in

    out

    I

    I

    V

    V

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    Here is an example of an inefficient DCDC

    converter

    21

    2

    RR

    RVV inout

    +

    Vin

    +

    Vout

    R1

    R2

    in

    out

    V

    V

    RR

    R

    21

    2

    If Vin= 39V, and Vout= 13V, efficiency is only 0.33

    The load

    Unacceptable except in very low power applications

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    Another methodlosslessconversion of

    39Vdc to average 13Vdc

    If the duty cycle D of the switch is 0.33, then the average

    voltage to the expensive car stereo is 39 0.33 = 13Vdc. This

    is lossless conversion, but is it acceptable?

    Rstereo

    +

    39Vdc

    Switch state, Stereo voltage

    Closed, 39Vdc

    Open, 0Vdc

    Switch open

    Stereo

    voltage

    39

    0

    Switch closed

    DT

    T

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    Convert 39Vdc to 13Vdc, cont.

    Try adding a large C in parallel with the load to

    control ripple. But if the C has 13Vdc, then

    when the switch closes, the source currentspikes to a huge value and burns out the

    switch.

    Rstereo

    +

    39Vdc

    C

    Try adding an L to prevent the huge

    current spike. But now, if the L has

    current when the switch attempts toopen, the inductors current momentum

    and resulting Ldi/dt burns out the switch.

    By adding a free wheeling diode, the

    switch can open and the inductor current

    can continue to flow. With high-

    frequency switching, the load voltage

    ripple can be reduced to a small value.

    Rstereo+39Vdc

    C

    L

    Rstereo

    +

    39Vdc

    C

    L

    A DC-DC Buck Converter

    lossless

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    Cs and Ls operating in periodic steady-state

    Examine the current passing through a capacitor that is operating

    in periodic steady state. The governing equation is

    dt

    tdvCti )(

    )( which leads to totot

    o dttiC

    tvtv )(1

    )()(

    Since the capacitor is in periodic steady state, then the voltage at

    time tois the same as the voltage one period T later, so

    ),()( oo tvTtv

    The conclusion is that

    Totot

    oo dttiC

    tvTtv )(1

    0)()(or

    0)( Totot

    dtti

    the average current through a capacitor operating in periodic

    steady state is zero

    which means that

    Taken from Waveforms and Definitions PPT

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    Now, an inductor

    Examine the voltage across an inductor that is operating in

    periodic steady state. The governing equation is

    dt

    tdiLtv )(

    )( which leads to totot

    o dttvL

    titi )(1

    )()(

    Since the inductor is in periodic steady state, then the voltage at

    time tois the same as the voltage one period T later, so

    ),()( oo tiTti

    The conclusion is that

    Totot

    oo dttvL

    tiTti )(1

    0)()(or

    0)( Totot

    dttv

    the average voltage across an inductor operating in periodic

    steady state is zero

    which means that

    Taken from Waveforms and Definitions PPT

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    KVL and KCL in periodic steady-state

    ,0)(

    loopAround

    tv

    ,0)(

    nodeofOut

    ti

    0)()()()( 321 tvtvtvtv N

    Since KVL and KCL apply at any instance, then they must also be valid

    in averages. Consider KVL,

    0)()()()( 321 titititi N

    0)0(1

    )(1

    )(1

    )(1

    )(1

    321

    dtT

    dttvT

    dttvT

    dttvT

    dttvT

    Tot

    ot

    Tot

    ot

    N

    Tot

    ot

    Tot

    ot

    Tot

    ot

    0321 Navgavgavgavg VVVV

    The same reasoning applies to KCL

    0321 Navgavgavgavg IIII

    KVL applies in the average sense

    KCL applies in the average sense

    Taken from Waveforms and Definitions PPT

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    Vin

    +Vout

    iL

    LC

    iC

    Ioutiin

    Buck converter+ vL

    Vin

    +Vout

    LC

    Ioutiin

    + 0 V

    What do we learn from inductor voltage and capacitor

    current in the average sense?

    Iout

    0 A

    Assume large C so that

    Vouthas very low ripple

    Since Vouthas very low

    ripple, then assume Iout

    has very low ripple

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    The input/output equation for DC-DC converters

    usually comes by examining inductor voltages

    Vin

    +Vout

    LC

    Ioutiin

    + (VinVout)iL

    (iL Iout)

    Reverse biased, thus the

    diode is open

    ,dtdiLv LL

    L

    VV

    dt

    di outinL ,dt

    diLVV Loutin ,outinL VVv

    for DT seconds

    Noteif the switch stays closed, then Vout= Vin

    Switch closed for

    DT seconds

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    Vin

    +Vout

    LC

    Iout

    Vout+

    iL

    (iL

    Iout

    )

    Switch open for (1 D)T seconds

    iLcontinues to flow, thus the diode is closed. This

    is the assumption of continuous conduction in the

    inductor which is the normal operating condition.

    ,dt

    diLv LL

    L

    V

    dt

    di outL ,dt

    diLV Lout,outL Vv

    for (1D)T seconds

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    Since the average voltage across L is zero

    01 outoutinLavg VDVVDV

    outoutoutin VDVVDDV

    inout DVV

    From power balance,outoutinin

    IVIV

    D

    II inout

    , so

    The input/output equation becomes

    Noteeven though iinis not constant

    (i.e., iinhas harmonics), the input power

    is still simply Vin Iinbecause Vinhas no

    harmonics

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    Examine the inductor current

    Switch closed,

    Switch open,

    LVV

    dtdiVVv outinLoutinL

    ,

    L

    V

    dt

    diVv outLoutL

    ,

    sec/AL

    VV outin

    DT (1 D)T

    T

    Imax

    Imin

    Iavg= Iout

    From geometry, Iavg= Ioutis halfway

    between Imaxand Iminsec/ALVout

    I

    iL

    Periodicfinishes

    a period where itstarted

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    Effect of raising and lowering Ioutwhile

    holding Vin, Vout, f, and L constant

    iL

    I

    IRaise Iout

    I

    Lower Iout

    I is unchanged

    Lowering Iout(and, therefore, Pout) moves the circuit

    toward discontinuous operation

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    Effect of raising and lowering f while

    holding Vin, Vout, Iout, and L constant

    iL

    Raise f

    Lower f

    Slopes of iLare unchanged

    Lowering f increasesI and moves the circuit toward

    discontinuous operation

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    iL

    Effect of raising and lowering L while

    holding Vin, Vout, Ioutand f constant

    Raise L

    Lower L

    Lowering L increasesI and moves the circuit towarddiscontinuous operation

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    RMS of common periodic waveforms, cont.

    TTT

    rms t

    T

    Vdtt

    T

    Vdtt

    T

    V

    T

    V

    0

    3

    3

    2

    0

    2

    3

    2

    0

    22

    3

    1

    T

    V

    0

    3

    VVrms

    Sawtooth

    Taken from Waveforms and Definitions PPT

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    RMS of common periodic waveforms, cont.

    Using the power concept, it is easy to reason that the following waveforms

    would all produce the same average power to a resistor, and thus their rms

    values are identical and equal to the previous example

    V

    0

    V

    0

    V

    0

    0

    -V

    V

    0

    3

    VVrms

    V

    0

    V

    0

    Taken from Waveforms and Definitions PPT

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    RMS of common periodic waveforms, cont.Now, consider a useful example, based upon a waveform that is often seen in

    DC-DC converter currents. Decompose the waveform into its ripple, plus its

    minimum value.

    minmax II

    0

    )(tithe ripple

    +

    0

    minI

    the minimum value

    )(ti

    maxI

    minI=

    2

    minmax IIIavg

    avgI

    Taken from Waveforms and Definitions PPT

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    RMS of common periodic waveforms, cont.

    2min2 )( ItiAvgIrms

    2minmin

    22 )(2)( IItitiAvgIrms

    2

    minmin

    22

    )(2)( ItiAvgItiAvgIrms

    2min

    minmaxmin

    2minmax2

    22

    3I

    III

    IIIrms

    2minmin

    22

    3III

    II PP

    PPrms

    minmax IIIPP Define

    Taken from Waveforms and Definitions PPT

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    RMS of common periodic waveforms, cont.

    2min

    PP

    avg

    III

    222

    223

    PPavgPP

    PPavg

    PPrms

    III

    II

    II

    423

    22222 PPPPavgavg

    PPPPavg

    PPrms

    IIII

    III

    II

    222

    2

    43 avgPPPP

    rms III

    I

    Recognize that

    12

    222 PPavgrms

    III

    avgI

    )(ti

    minmax IIIPP

    2

    minmax IIIavg

    Taken from Waveforms and Definitions PPT

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    Inductor current rating

    2222212

    1

    12

    1 IIIII outppavgLrms

    2222342

    121

    outoutoutLrms IIII

    Max impact ofI on the rms current occurs at the boundary of

    continuous/discontinuous conduction, whereI =2Iout

    outLrms II3

    2

    2Iout

    0

    Iavg= IoutI

    iL

    Use max

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    Capacitor current and current rating

    222223

    102

    12

    1outoutavgCrms IIII

    iL

    LC

    Iout

    (iL Iout)

    Iout

    Iout

    0I

    Max rms current occurs at the boundary of continuous/discontinuous

    conduction, whereI =2Iout

    3

    outCrms

    II

    Use max

    iC= (iL Iout) Noteraising f or L, which lowersI, reduces the capacitor current

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    MOSFET and diode currents and current ratings

    iL

    LC

    Iout

    (iL Iout)

    outrms II3

    2

    Use max

    2Iout

    0

    Iout

    iin

    2Iout

    0

    Iout

    Take worst case D for each

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    Worst-case load ripple voltage

    Cf

    I

    C

    IT

    C

    IT

    C

    QV outout

    out

    44

    22

    1

    Iout

    Iout

    0T/2

    C charging

    iC= (iL Iout)

    During the charging period, the C voltage moves from the min to the max.

    The area of the triangle shown above gives the peak-to-peak ripple voltage.

    Raising f or L reduces the load voltage ripple

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    Vin

    +Vout

    iL

    LC

    iC

    Iout

    Vin+

    Vout

    iL

    LC

    iC

    Ioutiin

    Voltage ratings

    Diode sees Vin

    MOSFET sees Vin

    C sees Vout

    Diode and MOSFET, use 2Vin

    Capacitor, use 1.5Vout

    Switch Closed

    Switch Open

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    There is a 3rdstatediscontinuous

    Vin

    +Vout

    LC

    Iout

    Occurs for light loads, or low operating frequencies, where

    the inductor current eventually hits zero during the switch-open state

    The diode opens to prevent backward current flow

    The small capacitances of the MOSFET and diode, acting in

    parallel with each other as a net parasitic capacitance,

    interact with L to produce an oscillation

    The output C is in series with the net parasitic capacitance,

    but C is so large that it can be ignored in the oscillation

    phenomenon

    Iout

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    Inductor voltage showing oscillation during

    discontinuous current operation

    650kHz. With L = 100H, this corresponds

    to net parasitic C = 0.6nF

    vL= (VinVout)

    vL=Vout

    Switch open

    Switch

    closed

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    Onset of the discontinuous state

    sec/AL

    Vout

    fLDVTD

    LVI

    onset

    out

    onset

    outout 112

    2Iout

    0

    Iavg= Iout

    iL

    (1 D)T

    fI

    VL

    out

    out

    2 guarantees continuous conduction

    use max

    use min

    fI

    DVL

    out

    outonset

    2

    1

    Then, considering the worst case (i.e., D 0),

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    Impedance matching

    out

    outload

    I

    VR

    equivR

    DCDC Buck

    Converter

    +

    Vin

    +

    Vout = DVin

    Iout = Iin/ DIin

    +

    Vin

    Iin

    22D

    R

    DI

    V

    DI

    D

    V

    I

    VR load

    out

    out

    out

    out

    in

    inequiv

    Equivalent from

    source perspective

    Source

    So, the buck converter

    makes the load

    resistance look larger

    to the source

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    Example of drawing maximum power from

    solar panel

    PV Station 13, Bright Sun, Dec. 6, 2002

    0

    1

    2

    3

    4

    5

    6

    0 5 10 15 20 25 30 35 40 45

    V(panel) - volts

    I-amps

    Isc

    Voc

    Pmaxis approx. 130W

    (occurs at 29V, 4.5A)

    44.65.4

    29

    A

    VRload

    For max power frompanels at this solar

    intensity level, attach

    I-V characteristic of 6.44resistor

    But as the sun conditionschange, the max power

    resistance must also

    change

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    Connect a 2resistor directly, extract only 55W

    PV Station 13, Bright Sun, Dec. 6, 2002

    0

    1

    2

    3

    4

    5

    6

    0 5 10 15 20 25 30 35 40 45

    V(panel) - volts

    I-amps

    130W55W

    56.0

    44.6

    2,

    2

    equiv

    loadloadequiv

    R

    RD

    D

    RR

    To draw maximum power (130W), connect a buck converter between the

    panel and the load resistor, and use D to modify the equivalent load

    resistance seen by the source so that maximum power is transferred

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    Vpanel

    +V

    out

    iL

    L

    C iC

    Ioutipanel

    Buck converter for solar applications

    + vL

    Put a capacitor here to provide the

    ripple current required by the

    opening and closing of the MOSFET

    The panel needs a ripple-free current to stay on the max power point.

    Wiring inductance reacts to the current switching with large voltage spikes.

    In that way, the panel current can be ripple

    free and the voltage spikes can be controlled

    We use a 10F, 50V, 10A high-frequency bipolar (unpolarized) capacitor

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    Worst-Case Component Ratings Comparisons

    for DC-DC Converters

    ConverterType

    Input InductorCurrent(Arms)

    OutputCapacitorVoltage

    Output CapacitorCurrent (Arms)

    Diode andMOSFETVoltage

    Diode andMOSFETCurrent(Arms)

    BuckoutI3

    2

    1.5 outV outI3

    1

    2 inV outI3

    2

    10A 10A10A 40V 40V

    Likely worst-case buck situation

    5.66A 200V, 250V 16A, 20AOur components

    9A 250V

    Our M (MOSFET). 250V, 20A

    Our L. 100H, 9A

    Our C. 1500F, 250V, 5.66A p-p

    Our D (Diode). 200V, 16A

    BUCK DESIGN

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    Comparisons of Output Capacitor Ripple Voltage

    Converter Type Volts (peak-to-peak)

    Buck

    Cf

    Iout

    4

    10A

    1500F 50kHz

    0.033V

    BUCK DESIGN

    Our M (MOSFET). 250V, 20A

    Our L. 100H, 9A

    Our C. 1500F, 250V, 5.66A p-p

    Our D (Diode). 200V, 16A

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    Minimum Inductance Values Needed toGuarantee Continuous Current

    Converter Type For ContinuousCurrent in the Input

    Inductor

    For ContinuousCurrent in L2

    BuckfI

    VLout

    out2

    40V

    2A 50kHz

    200H

    BUCK DESIGN

    Our M (MOSFET). 250V, 20A

    Our L. 100H, 9A

    Our C. 1500F, 250V, 5.66A p-p

    Our D (Diode). 200V, 16A