dc drives brochure

DCS 400Digital DC converter20 to 820A DC...

...and the total drives, motors and support package

ABB Industrietechnik GmbH Edisonstr. 15 68623 LampertheimGermanyTel: +49 6206 5030 Fax: +49 6206 503 609www.abb.com/dc

3AD

W 000 117R

0101

DC Drives Brochure 11/1/99 1:44 pm

Introducing the world’s most competitive DC package

ABB has developed a three-leveldrive system package (DCS 400,PowerPack, DC-Direct) to meet thedemands of machine builders.

Our aim is to offer the bestcombination of reliable products atthe most affordable price, backedby on-time delivery, goodpartnership and fast response toenquiries. At the heart of the drivepackage, is DCS 400 – a newgeneration of DC drives,specifically designed to meet theever-changing needs of themachine builders.“Total ease of use” was the briefgiven to the drive’s designers byour customers. The result is a drivethat is:

● as easy to handle as an analoguedrive but with all the advantagesof a digital drive.

● easy to design into machineequipment, having just the rightnumber of features.

● easy to install and set-up, evenby those without special drivesknow-how.

Now see thesmallest drivein its class

ABB has designed a totally new DC drive thatis quite simply, the smallest most competitiveproduct in its class.

PowerPack offers machine builders a totalintegrated package from one supplier. Itcombines the new DCS 400 with ABB’s DCmotors, along with its speed feedback devicesand fieldbus adapters.

DCS 400 PowerPack DC Direct

1 2

And all with unrivalled customer support fromdesign, selection and delivery throughinstallation, commissioning and back-up. ABBcalls this DC Direct.

DC Drives Brochure 11/1/99 1:44 pm Page 3

The DCS 400s compact design bringssubstantial space savings to machine builders,allowing them to integrate more accessorieswithin the same space.

● Existing DC drives are easily replaced withthe DCS 400.

● At only 270mm (103/4") wide, and with allpower cables located at the base of theunit, rather than the side, two DCS 400units can be installed side-by-side in thesame 600mm (233/4") cabinet.

● The field supply, including the fuse andchoke are integrated into the DCS 400,further adding to its small size andsimplicity of design.

● No need for a field voltage adaptationtransformer to match the line supplyvoltage with that of the motor. The DCS 400 uses few components, leading tosmaller size and higher reliability.

The smallest drive in its class...

w

h

d

A4

A3

A2

A1

h d w h d w

A1 310 200 270 121/2 77/8 103/4

A2 400 270 270 153/4 103/4 103/4

A3 400 310 270 153/4 121/2 103/4

A4 580 345 270 227/8 135/8 103/4

Turnover for easy installation and fast commissioning

Small design

...the smallest footprint in its class3 4

Supply voltages (50 – 60Hz)

Converter fan: 115 / 230V_AC, single-phase

Electronics: 115 ... 230V_AC, single-phase

Power and field 230 ... 500V_AC, 3-phase

Power Spectrum 2Q, non regenerative

Module Armature current Field kW hptype range (A) current (A)

A1 20, 45, 65, 0, 3...6 12...73 16...9890, 125

A2 180, 230 1...16 104...133 139...178

A3 315, 405, 500 1...16 183...290 245...388

A4 610, 740 1...16 354...429 474...575

Power Spectrum 4Q, regenerative

Module Armature current Field kW hptype range (A) current (A)

A1 25, 50, 75, 0, 3...6 13...73 17...98100, 140

A2 200, 260 1...16 104...135 139...181

A3 350, 450, 550 1...16 182...290 244...388

A4 680, 820 1...16 354...426 474...571

Dimensions

Module mm inches

Technical Features● Digital 6-pulse converter● 10-430kW (15-570hp)● 20 to 820A DC● Input voltage from

230 to 500V, 50/60Hz● Non-regenerative and

regenerative drives● IGBT – field supply for

field weakening is included


● The DCS 400 is the first digital DC drive,which can be commissioned by thosewithout special drives know-how. Butmore importantly, the commissioning andstart-up time is dramatically faster thanother DC drives.

● The wizard uses either ABB’scommissioning tool DriveWindow Lightwhich is based on RS232 using a standardplug or the drive’s control panel (seeillustration below).

An alternative to the control panel is ABB’sPC-based program, DriveWindow Light,used for guided on-line commissioningincluding:● Parameter setting● Reference display and feedback values● Trending● On-line help files

the fastest drive to commission...

Now considerthe completepackage...

● Once motor data and process data havebeen entered, the user is guided throughthe commissioning by using the self-tuningfunctions for armature current, speed, fieldcurrent and flux.

● No additional documentation or hardwareis needed to commission the DCS 400,thereby saving time.

● Application macros with only a few user-selectable parameters, makes thecommissioning of specific applicationseasier, compared to the several hundredparameters associated with other DCdrives.

Commissioning wizard – using control panel or PC

By fully integrating the field supply, ABB’sengineers have been able to patent a designwith only three wires in and four wires out.This gives reduced cabling.

Further installation time and cost can be savedby:

● A simple to follow, step-by-step installationguide.

● Bottom plate cable entry, giving rapid andeasy access to power terminals.

● Easy access I/O connections via bottomcover plate.

● The drives’ ability to operate directly onany worldwide voltage from 230-500V50/60Hz mains, 115-230V aux.

The easiest drive to install...

The user is guidedthrough thecommissioningprocedure by followingsimple steps requestedon the control panel.

Reduced cabling Fast and easy installation

ENTER

ENTERMENU

MENU

ENTER

ENTER

ENTER

ENTER

Start-up time is typically 15 minutes

Step 3The drive automatically self-tunesthe armature current, speed, fieldcurrent and flux...

...you are now fullycommissioned

Step 1Make selection on thepanel before proceedingto step 2.

Step 2Enter Motor data,process data, etc.

5 6

3 wires in

2 wires

Field

Armature

OutputFilter

2 wires

= 4wires out

.....

.....8 – FieldbusFactory DefaultCopy to PanelCopy to DriveLong/Short MenuPanel Lock

Commissioning

Armature voltage400V

Armature current200A

Optimize currentcontroller...

Optimize...

.............


Purchasing all drive components from onesupplier can save time shopping around andavoids difficulties of trying to matchcompetitive products. The savings in time areimmense. Everyone wins from purchasing toinstallation, and commissioning through tomaintenance.

One call is all it takes to order PowerPackand qualify for ABB’s co-ordinated back-upservice. (See inside back cover).

The total integrated package for machine builders

What is PowerPack?

Single source of supply

ABB has developed SELECT FORMS to assistin the correct choice of DC drives and DCMotor for specific applications.

To find out more, contact your local ABBsales office (See inside back cover) or visitwww.abb.com/dc

Choose your own drive package

With all motors, whether one of ABB’s oranother make, the DCS 400 increases thecarbon brush lifetime by using IGBT powerswitching technology.

Extended brush lifetime

Now considercompletesupport...

Fieldbus AdaptersMultiple serial communicationoptions allow integration with higherlevel control systems.

DC Motors for the DCS 400 power range

● Computer optimized● Laminated construction● Low moment of inertia● Wide speed range● High overload capacity● High current reversing● State-of-the-art commutation system● Low noise levels

DC ConvertersDCS 400 6-pulse converters offeraccurate torque and speed control inthe low power range. Simplicity ofoperation is a hallmark of the drive.

DC MotorsABB’s family of DC Motors offer acompact, modular design,combined with low vibration andnoise levels as well as high outputand energy efficiency.

Speed FeedbackA variety of speed feedbackdevices can be integrated intoPowerPack and supplied by ABB.

PowerPack is ABB’s total package for themachine builder. Now it is possible to purchaseall the components you need to vary the speedof your equipment, from one supplier. All withthe re-assurance that the motor and drive havebeen fully type-tested as a set.

What does the PowerPack provide?

7 8

NPBA NMBA NCSA ANDProfibus Modbus CS 31 MORE

F I E L D B U S C O M M U N I C A T I O N S

Tacho Encoder

Newpicture

to come

Picture to come


Worldwide service network

With a presence in over 140 countries, ABB’sservice network offers unrivalled back-up tothe machine builder.

SupportLine

A local technical support line is available forboth the DCS 400 and PowerPack in majorcountries.

This is backed by the factory SupportLine.

Local service support

To optimize the link between customers andthe ABB service organization, a registrationcard is offered. The machine buildercompletes the registration card, giving thedetails of the end customer. ABB thenforwards this information to the nearest ABBservice station, if the customers require thisservice.

Warranty

Under the PowerPack scheme, a 2-yearworldwide warranty from delivery will coverboth the DC drive and the DC machine.

The most comprehensive support program for DC products

DC Direct is ABB’s new customer support program. It aims to help you through each phase of selection,purchasing and after-sales of your DC drive and DC motor.

For help or advice...

Simply call your local sales support number toget advice or to place an order for either theDCS 400 range or PowerPack. See the panelopposite for your local sales office or visit ourInternet site at www.abb.com/dc

Internet locator

To help build the DCS 400 into an existingmachine, a technical support package isavailable via the Internet. This includesdocumentation, Autocad drawings andsoftware updates.

The technical support package can beinstantly viewed through ABB’s website at:www.abb.com/dc

Delivery times

For the DCS 400, the full power range isavailable ex works in 5 working days.

Should Express Delivery be required for singleDCS 400 units, this can be arranged for sameday despatch provided the order is receivedbefore 11.00am Central European Time. Callyour local telephone number opposite.

For PowerPack the delivery times are:

● Complete drive and motor package up to150kW in 5 working days ex works.

● Complete package from 150-450kW in 20working days.

Selection & Design Phase End Customer PhaseLogistics Phase

9 10


ChinaABB Beijing Drive Systems Co., LtdG/F, Building 4, 8 Hongda BeiluBeijing Econ. Techn. Devel. ZoneBeijing 100076CHINATel: + 86 10 76 81 248Fax: + 86 10 67 88 12 60

Czech RepublicAsea Brown Boveri s.r.o.Sokolovska 84-8618600 Praha 8 KarlinCZECH REPUBLICTel: + 420 (0) 22 28 32 111Fax: + 420 2(0) 22 83 23 10

DenmarkABB Energi & Industri A/SMeterbuen 332740 SkovlundeDENMARKTel: + 45 (0) 44 50 44 50Fax: + 45 (0) 44 50 43 65

EgyptABB Industrial Systems S.A.E.P.O. Box 5040 68, El Marghani StreetHeliopolis – Cairo 11511EGYPTTel: + 20 22 98 81 55Fax: + 20 22 98 77 00

FinlandABB Industry OYP.O. Box 18200381 HelsinkiFINLANDTel: + 358 (0) 10 22 22 857Fax: + 358 (0) 10 22 23 558

FranceABB Industrie S.N.C.P.O. Box 10515, Rue SullyF – 69153 Decines-Charpieu CedexFRANCETel: + 33 (0) 47 20 54 037Fax: + 33 (0) 47 20 54 130

GermanyABB Industrietechnik GmbHDudenstrasse 44-4668167 MannheimGERMANYTel: + 49 (0) 62 13 81 17 07Fax: + 49 (0) 62 13 81 18 98

IndiaAsea Brown Boveri LTDP.O. Box 5806Plot No. 5 & 6, II Phase Peenya Industrial AreaBangalore 56058INDIATel: + 91 (0) 80 83 95 18 1 – 6Fax: + 91 (0) 80 83 99 173

IndonesiaPT. ABB Sakti Industri2nd Floor, Mid Plaza Ii, Jl. Jend.Sudirman Kav. 10 – 11Jakarta 10220INDONESIATel: + 62 (0) 21 57 39 690Fax: + 62 (0) 21 57 39 692

ItalyABB Industria S.P.A.Viale Edison 5020099 Sesto San Giovanni (Milano)ITALYTel: + 39 02 26 23 21Fax: + 39 02 26 23 29 79

LuxemburgABB Brown Boveri S.A.Zone Industrielle GrasbuschL – 3370 LeudelangeLUXEMBURGTel: + 352 (0) 49 31 16Fax: + 352 (0) 49 28 59

MalaysiaABB Industr. & Build. Syst. SDN8A, Jalan 7/11813, Desa Tun Razak56000 Kuala LumpurMALAYSIATel: + 60 (0) 39 72 18 88Fax: + 60 (0) 39 72 68 88

MexicoABB Sistemas, S.A. DE C.V.Boulevard Centro Industrial No. 13Fracc. Industrial Puente De Vigas54070 Tlalnepantla (Edo. De Mexico)MEXICOTel: + 52 53 28 14 00Fax: + 52 53 90 86 70

NetherlandsABB Systemen BVP.O. Box 2714/3000 Cs RotterdamMarten Meesweg 5NL – 3068 Av RotterdamNETHERLANDSTel: + 31 (0) 10 40 78 675Fax: + 31 (0) 10 40 78 433

NorwayABB Industri ASP.O. Box 6540, RodelökkaHasleveien 500501 Oslo 5NORWAYTel: + 47 (0) 22 87 20 00Fax: + 47 (0) 22 35 28 11

PolandABB Industry SP. Z.O.O.Ul. Aleksandrowska 67/9391224 LodzPOLANDTel: + 48 (0) 42 64 05 157Fax: + 48 (0) 42 64 05 311

RussiaABB Industry Ltd:23 Profsojuznaya Ul.RU 117859 MoscowRUSSIATel: + 7 09 59 60 22 00Fax: + 7 09 59 60 22 01

SingaporeABB Industry Pte Ltd2, Ayer Rajah CrescentSingapore 139935SINGAPORETel: + 65 77 38 615Fax: + 65 77 80 222

South AfricaABB Industry LtdP.O. Box 114944 Clarke Street South, Alrode 14501457 RandhartSOUTH AFRICATel: + 27 (0) 11 86 45 340Fax: + 27 (0) 11 86 42 765

South KoreaHyosung ABB Co., Ltd.3-26, Jooan-dong, Nam-guInchonSOUTH KOREATel: + 82 (0) 25 40 18 51Fax: + 82 (0) 25 46 85 17

SpainABB Industria S.A.Poligono Industrial S.O.08192 Sant Quirze Del VallesSPAINTel: + 34 (9) 37 28 87 00Fax: + 34 (9) 37 21 42 43

SwedenABB MotorsStoragatan 3 entré T1S-72170 VästeråsSWEDENTel: + 46 (0) 21 23 90 00Fax: + 46 (0) 21 12 41 03

SwitzerlandABB Normelec AGBadener Strasse 790CH – 8048 ZürichSWITZERLANDTel: + 41 (0) 14 35 66 66Fax: + 41 (0) 14 35 66 05

TaiwanASEA Brown Boveri LtdP.O. Box 81-54,6F, No. 126, Nanking E. Rd., Sec. 4TaipeiTAIWANTel: + 886 (0) 22 57 76 090Fax: + 886 (0) 22 57 79 434

ThailandABB Industry Ltd297 MOO 4 Bangpoo IndustrialEstate soi 6 Sukhumvit Road, Tambon PrekasaAmphur Muang, Samutprakarn 10280THAILANDTel: + 66 (0) 70 93 346Fax: + 66 (0) 70 93 76 061

TurkeyABB Elektrik Sanayi A.S.P.K. 3 Yukan DudulluIMES Ümraniye81260 IstanbulTURKEYTel: + 90 (0) 21 63 65 29 00Fax: + 90 (0) 21 63 65 29 45

United KingdomABB Industrial Systems Ltd9, The TowersWilmslow Road, DidsburyManchester M20 2ABUNITED KINGDOMTel: + 44 (0) 16 14 45 55 55Fax: + 44 (0) 16 14 48 10 89

USAABB Industrial ProductsP.O. Box 372, Milwaukee, WI 53201-037216250 W. Glendale DriveMilwaukee, Wi 53201-3076USATel: + 1 41 47 85 32 00Fax: + 1 41 47 84 72 15

VenezuelaABB S.A.P.O. Box 6649, Carmelitas Av. Don DiegoCisneros los Ruices Caracas, 1010 AVENEZUELATel: + 58 (0) 22 38 24 11 / 22Fax: + 58 (0) 2 23 95 834 /63 83

ArgentinaAsea Brown Boveri S.A.Uruguay 4958 Esq. Quesada1643 Beccar-Buenos AiresARGENTINATel: + 54 (0) 12 29 55 00Fax: + 54 (0) 12 29 55 55

AustraliaABB Industrial Systems Pty LtdP.O. Box 126Beresford RoadLilydale, Victoria 3140AUSTRALIATel: + 61 (0) 39 73 57 222Fax: + 61 (0) 39 73 57 280

AustriaABB Industrie Ges.m.b.H.Wienerbergstrasse 11B1810 WienAUSTRIATel: + 43 (0) 16 01 090Fax: + 43 (0) 16 01 09 83 07

BelgiumAsea Brown Boveri n.v.Hoge Wei 27B-1930 ZaventemBELGIUMTel: + 32 (0) 27 18 63 11 Fax: + 32 (0) 27 18 66 66

BrazilAsea Brown Boveri Ltda.Avenida Dos Autonomistas 149606020-902 Osasco (Sao Paulo)BRAZILTel: + 55 (0) 11 70 84 91 11Fax: + 55 (0) 11 70 84 19 91

CanadaABB Inc.10300 Henri-Bourassa Blvd. WestSaint Laurent, Quebec H4S 1N6CANADATel: + 1 51 43 32 53 50Fax: +1 51 43 32 06 09

CanadaSAF Drive Systems Ltd.88 Ardelt AveKitchener, Ontario N2C 2C9CANADATel: + 1 51 97 43 54 91Fax: +1 51 97 43 36 10

To find your nearest regional sales office contact the factories

For drives +49 (0) 6206 50 30For motors +46 21 34 07 02


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