deaeration systems & separation technology deaeration ... · count on us - from the initial reflex...

Deaeration systems & separationtechnology

Servitec, Ex-separators













We are only satisfied if you are

Reflex has set itself the goal of supporting you with wellthought-out solutions. Whatever job you need doing in watersupply engineering, why not put your trust in our comprehensiverange of products and accompanying tailored services? We will ensure that your decision to opt for Reflex is the right one in every respect – from advice and design to installation and ongoing operation.

Reflex’s mission is embodied in the company’s slogan:“Thinking solutions”. Reflex’s strength is to think in termsof solutions. Reflex develops ideas that help you to moveforward based on decades of experience, in-depth technicalunderstanding and intimate knowledge of the industry!

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Deaeration Systems & Separation Technology

Servitec control unit

Servitec system components

Servitec working principle

Servitec 30 technical data

Servitec 35-120 technical data

Servitec options

Servitec product application

Comparison of different dearation systems

Exvoid T

Exvoid brass

Exvoid steel

Exvoid steel Hi-Cap

Exdirt brass

Exdirt steel & Exdirt steel with flange

Exdirt steel Hi-Cap & Exdirt steel Hi-Cap with flange

Extwin brass

Extwin steel & Extwin steel with flange

Extwin steel Hi-Cap & Extwin steel Hi-Cap with flange

Accessories : Exferro - Exiso

Reflex EB traditional dirt collector

Reflex LA traditional air separator

Reflex T expansion trap

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8-9

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In this product guide, we've summarised our entire product range for you meaning you can locate all our available products, series and technical information quickly and easily. All weights given are net weights. Reflex reserve the right to modify the details published in this document. General Sales Conditions of Reflex Winkelmann GmbH: Please consult www.reflex.de

We make sure that everything fits

Heating, cooling and hot water supply systems the demands on supply equipment are varied and complex. You'll be well-advised for every eventuality with our coordinated product ranges. Reflex can offer you the right components for each specific task – and you can be sure that they can be integrated seamlessly into the interplay of a larger overall solution. The result: well thought-out systems that simply perform better.

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Contents

The ReflexProduct Range

PressurisationSystems

ExpansionVesselsDeaeration

Systems &SeparationTechnology

Water Make-UpSystems & Water Treatment

Services

Hot WaterStorage Tanks & HeatExchangers

Separation Technology

Overview air/dirt separation program 16




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Servitec options



Exvoid T

Exvoid brass

Exvoid steel

Exvoid steel Hi-Cap

Exdirt brass



Extwin brass







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8-9

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24-25

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29-30

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Services







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Servitec options



Exvoid T

Exvoid brass

Exvoid steel

Exvoid steel Hi-Cap

Exdirt brass



Extwin brass







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8-9

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24-25

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29-30

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Services




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Count on us - from the initialReflex offer a range of services to assist you in finding the solution that best suits your needs. Take advantage of our combined expertise and experience and develop professional solutions together with us, down to the very last detail.

Made-to-measure design: With the Reflex Pro calculation program

Take the easiest route to correct design and sizing: Reflex Pro is the proven, continuously developed software solution you can use to quickly and simply achieve precise results.The software is available in three versions and we also offer a CAD library of our products for integration into your construction prog-rammes.

Visit www.reflex.de/pro for further information and the option of downloading free of charge.

Reflex Pro Web

The online version calculates pressure retention and heat transfer systems in a few simple steps. The results are provided in the form of a PDF or text file for further use.

Reflex Pro App

Reflex Pro is available as an app for Android phone, iPhone, iPad and iPod touch! Whether you need to make a quick calculation on site or design a project on your mobile you will always leave a professional impression with your customers with the Reflex Pro app.

Reflex Pro Win

The full range of services for convenient use even without an Internet connection. The download version for Windows systems is perfect when you are regularly planning and designing pressure retention and heat transfer systems.

idea to the solution

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Servitec

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For Control Touch:

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Count on us - from the initialReflex offer a range of services to assist you in finding the solution that best suits your needs. Take advantage of our combined expertise and experience and develop professional solutions together with us, down to the very last detail.

Made-to-measure design: With the Reflex Pro calculation program

Take the easiest route to correct design and sizing: Reflex Pro is the proven, continuously developed software solution you can use to quickly and simply achieve precise results.The software is available in three versions and we also offer a CAD library of our products for integration into your construction prog-rammes.

Visit www.reflex.de/pro for further information and the option of downloading free of charge.

Reflex Pro Web

The online version calculates pressure retention and heat transfer systems in a few simple steps. The results are provided in the form of a PDF or text file for further use.

Reflex Pro App

Reflex Pro is available as an app for Android phone, iPhone, iPad and iPod touch! Whether you need to make a quick calculation on site or design a project on your mobile you will always leave a professional impression with your customers with the Reflex Pro app.

Reflex Pro Win

The full range of services for convenient use even without an Internet connection. The download version for Windows systems is perfect when you are regularly planning and designing pressure retention and heat transfer systems.

idea to the solution


Control UnitControl Basic Control Touch

2-line LCD display8 control keys2 status displaysIntegrated control of system pressure, deaeration and water make-upManual and automatic operationCommon fault output signalInput, for contact water meterRS-485 interface

4.3” touch screen colour displayGraphic user interfaceSimply structured plain text menus including operating instructions and help textsIntegrated control of system pressure, deaeration and water make-upManual and automatic operationPermanent display of the most important operating parameters in the system diagramIntelligent Plug & Play operational managementEvaluation and storage of the most important operational dataExtensive interfaces: Input, for contact water meter 2 x dry contact outputs for error messages 2 x analogue outputs for pressure and vessel content 2 x RS-485 interfaces Plugs for Bluetooth module, HMS networks and KNX module, as well as SD card

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Patented Technology for Optimum Degassing

Servitec

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The dipstick-tube degassing allows gases to escape and is hermetically sealed

The vacuum spray tube The height and diameter are coordinated so that atomization of the water is guaranteed in a large free vacuum immediately after the start of the degassing cycle

Control Degassing cycles run on an optimized timer program or are ideally controlled according to the gas content of the water

Hydraulics The control’s integrated plug & play operational management automatically coordinates the hydraulics with the regulating ball valves with the pressure conditions in the system

Patented valve switch for fully automatic hydraulic balancing

Circ

uit w

ater

rich

in g

as G

¾

Circ

uit w

ater

low

in g

as G

1

Mak

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wat

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Patented Technology for Optimum Degassing

Servitec

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The dipstick-tube degassing allows gases to escape and is hermetically sealed

The vacuum spray tube The height and diameter are coordinated so that atomization of the water is guaranteed in a large free vacuum immediately after the start of the degassing cycle

Control Degassing cycles run on an optimized timer program or are ideally controlled according to the gas content of the water

Hydraulics The control’s integrated plug & play operational management automatically coordinates the hydraulics with the regulating ball valves with the pressure conditions in the system

Patented valve switch for fully automatic hydraulic balancing

Circ

uit w

ater

rich

in g

as G

¾

Circ

uit w

ater

low

in g

as G

1

Mak

e-up

wat

er

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Reflex Servitec in magcontrol mode combined with expansion vessel system

Filling - Make-Up, Pressure-Dependent - MagcontrolThe pressure is shown in the display excess and insufficient pressure levels are signaled automatic, controlled make-up in the event that the system fails to reach the filling pressure of 0.2 bar Servitec degassing of the make-up and filling water

Vacuum degassing of a part flow of the circuit water takes place according to an optimized schedule using a selectable degassing mode. Continuous degassing (after start-up) Interval degassing (automatically activated after continuous degassing)

Degassing

Automatic, controlled make-up if the minimum water level is not reached in the expansion vessel of the compressor - controlled pressure - maintaining station Servitec degassing of the make-up water

Make-up, Level-Dependent

Reflex Servitec in levelcontrol mode for systems with compressor controlled pressure maintaining station

230 VConfigurable floatingcommon error message

Plug & Play

Air Discharge

Servitec

RG primary vessel

RS control unit

Discharge valve

Controlunit

Reflex Fillset

≥ 500

WaterMake-up

Sol

enoi

dva

lve

Flex duct

Max. 70 ºC Com

pres

sor

Boiler/Chillerheating &coolingsource

Reflex GExpansion

Vessel

Plug & Play

Air Discharge

Servitec

Discharge valve

Controlunit

Reflex Fillset

≥ 500

WaterMake-up

Max. 70 ºC

Servitec in Magcontrol and Levelcontrol Mode

-1

01

3

2

-1

01

3

2

-1

01

3

2

-1

01

3

2

-1

01

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2

-1

01

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01

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-1

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Servitec Working Principle

Make-up Water

Make-up Water Make-up Water

Make-up Water

Make-up Waterrich in gas

Circuit waterrich in gas



Circuit waterlow in gas




1. Vacuum is drawnPump starts to draw vacuum in the spray tube.

2. AtomisationThe media is sprayed into the spray tube where dissolved gasses due to vacuum are released from the media.

3. DischargePump stop and the vacuum in spray tube change back to system pressure. Thus free gas and micro bubbles are de-aerated via the automatic air-vent

4. Idling timeIdling time before next cycle starts.

Pump:On

Pump:Off

Pump:Off

Pump:On


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Reflex Servitec in magcontrol mode combined with expansion vessel system

Filling - Make-Up, Pressure-Dependent - MagcontrolThe pressure is shown in the display excess and insufficient pressure levels are signaled automatic, controlled make-up in the event that the system fails to reach the filling pressure of 0.2 bar Servitec degassing of the make-up and filling water

Vacuum degassing of a part flow of the circuit water takes place according to an optimized schedule using a selectable degassing mode. Continuous degassing (after start-up) Interval degassing (automatically activated after continuous degassing)

Degassing

Automatic, controlled make-up if the minimum water level is not reached in the expansion vessel of the compressor - controlled pressure - maintaining station Servitec degassing of the make-up water

Make-up, Level-Dependent

Reflex Servitec in levelcontrol mode for systems with compressor controlled pressure maintaining station

230 VConfigurable floatingcommon error message

Plug & Play

Air Discharge

Servitec

RG primary vessel

RS control unit

Discharge valve

Controlunit

Reflex Fillset

≥ 500

WaterMake-up

Sol

enoi

dva

lve

Flex duct

Max. 70 ºC Com

pres

sor

Boiler/Chillerheating &coolingsource

Reflex GExpansion

Vessel

Plug & Play

Air Discharge

Servitec

Discharge valve

Controlunit

Reflex Fillset

≥ 500

WaterMake-up

Max. 70 ºC

Servitec in Magcontrol and Levelcontrol Mode


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Servitec 30

Vacuum spray-tube deaeration with intergrated watermake-up systems used in conjunction with diaphragmexpansion vessels or pressurisation systemsIdeally suited for offices and commercial buildings Flexible adjustment of the Servitec Magcontrol or Levelcontrol operating modesCentral deaeration of the water in the system and make-up waterMax. operating pressure: 8 barMax. flow temperature: 120°CMicroprocessor controller with plain text display for pressure Floating contact for common messageSimple commissioning with auto setupPatented, fully automatic overflow regulationSafe control (water make-up using the actuator valve)Water make-up is possible from a storage tank (on site)Control Touch from Servitec 120

Type Control BasicArticle No Material GroupSystem VolumeVs (m³), 70°C

Working Pressure(bar) 70°C

Make-up Rate(m³/h)

H x W x Dmm

Weightkg

3030/gl

7171

0.5 - 3.00.5 - 3.0

660 x 545 x 290660 x 545 x 290

≤ 12≤ 4

≤ 0.05≤ 0.05

13.013.0

88307208828900

* Servitec 30 with a working pressure above 0.5 bar and a water make-up pressure of > 0.1 bar

Permissible maximum operating temperature: 70°C

Servitec 30Wall mounted

WD

H

For Control Touch:

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Servitec 35 - 120

Vacuum spray-tube deaeration with intergrated watermake-up systems used in conjunction with diaphragmexpansion vessels or pressurisation systemsIdeally suited for high-rise buildings and district heating / cooling systems Flexible adjustment of the Servitec Magcontrol or Levelcontrol operating modesCentral deaeration of the water in the system and make-up waterMax. operating pressure: 8 bar - type 25, 35, 60 10 bar - type 75, 95, 120Max. flow temperature: 120°CMicroprocessor controller with plain text display for pressure Floating contact for common messageSimple commissioning with auto setupPatented, fully automatic overflow regulationSafe control (water make-up using the actuator valve)Water make-up is possible from a storage tank (on site)Control Touch from Servitec 120

Version 35–95 with a working pressure above 0.5 bar and a water make-up pressure of > 0.1 bar* With control basic** With control touch

Version with a working pressure above 0.5 bar and a water make-up pressure of > 0.1 bar* With control basic** With control touch

* With control basic


Special versions: permissible maximum operating temperature: 90°C

Special versions: permissible maximum operating temperature: 70°C, for use with anti-freeze

Servitec 35-95Floor standing

WD

H

Type Article No Material Group System VolumeVs (m³), 70°CWorking Pressure

(bar) 70°CMake-up Rate

(m³/h)H x W x D

mmWeight

kg35607595

Magcontrol 120Levelcontrol 120

8829000*8829100*8829200*8829300*8829400**8829500**

717171717171

0.5 - 2.50.5 - 4.50.5 - 5.40.5 - 7.21.3 - 9.01.3 - 9.0

1.030 x 620 x 4401.215 x 685 x 4401.215 x 600 x 5251.215 x 600 x 5251.215 x 600 x 5251.215 x 600 x 525

≤ 220≤ 220≤ 220≤ 220≤ 220≤ 220

≤ 0.35≤ 0.55≤ 0.55≤ 0.55≤ 0.55≤ 0.55

28.034.039.040.043.043.0

Type Article No Material Group System VolumeVs (m3), 90°CWorking Pressure

(bar) 90°CMake-up Rate

(m³/h)H x W x D

mmWeight

kg7595


8825300*8825400*8825500*8825600*

71717171

1.3 - 5.41.3 - 7.21.3 - 9.01.3 - 9.0

1.215 x 600 x 5251.215 x 600 x 5251.215 x 600 x 5251.215 x 600 x 525

≤ 220≤ 220≤ 220≤ 220

39.040.043.043.0

≤ 0.35≤ 0.55≤ 0.55≤ 0.55

Type Article No Material Group System VolumeVs (m3), 70°C gl*Working Pressure

(bar) 70°C gl*Make-up Rate

(m³/h)H x W x D

mmWeight

kg60/gl75/gl95/gl


8828100*8828200*8828300*8828400**8828500**

7171717171

1.3 - 4.51.3 - 4.91.3 - 6.71.3 - 8.31.3 - 8.3

1.215 x 685 x 4401.215 x 600 x 5251.215 x 600 x 5251.215 x 600 x 5251.215 x 600 x 525

≤ 50≤ 50≤ 50≤ 50≤ 50

34.039.040.043.043.0

≤ 0.55≤ 0.55≤ 0.55≤ 0.55≤ 0.55

For Control Touch:


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Servitec 30

Vacuum spray-tube deaeration with intergrated watermake-up systems used in conjunction with diaphragmexpansion vessels or pressurisation systemsIdeally suited for offices and commercial buildings Flexible adjustment of the Servitec Magcontrol or Levelcontrol operating modesCentral deaeration of the water in the system and make-up waterMax. operating pressure: 8 barMax. flow temperature: 120°CMicroprocessor controller with plain text display for pressure Floating contact for common messageSimple commissioning with auto setupPatented, fully automatic overflow regulationSafe control (water make-up using the actuator valve)Water make-up is possible from a storage tank (on site)Control Touch from Servitec 120

Type Control BasicArticle No Material GroupSystem VolumeVs (m³), 70°C

Working Pressure(bar) 70°C

Make-up Rate(m³/h)

H x W x Dmm

Weightkg

3030/gl

7171

0.5 - 3.00.5 - 3.0

660 x 545 x 290660 x 545 x 290

≤ 12≤ 4

≤ 0.05≤ 0.05

13.013.0

88307208828900

* Servitec 30 with a working pressure above 0.5 bar and a water make-up pressure of > 0.1 bar


Servitec 30Wall mounted

WD

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2 x analogue outputs for controlling pressure and level 6 x freely programmable digital inputs 6 x freely programmable floating outputs

Article No : 8997700 Material group : 39

I/O Modules

Bus Modules

Optional: Servitec for Large Scale Systems

Special systems are constructed to match yourparticular specifications evenfor systems above 10.000 m3 with workingpressure above 9 bar. Also, for systems with permissible operatingtemparature up to 90°CTake advantage of our combined expertiseand experience: Consult your Reflex Local representative or visitwww.reflex.de/pro for further information.

For data exchange between the control (RS 485) and the central building control system

LonWorksDigital Article No : 8860000 Material Group : 86LonWorks Article No : 8860100 Material Group : 86Profi bus-DP Article No : 8860200 Material Group : 86Ethernet Article No : 8860300 Material Group : 86

Tailor made Servitec unit(front view)

Tailor made Servitec unit(reaar view)

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Servitec 30 With Reflex G Vessel and Water Make-up

Servitec With Reflexomat and Water Make-up

Static vessel in combination with Servitec 30 and Fillset RPZ valve. If the water level in the vessel drops to a critical level, an appropriate amount of water will be filled into the unit from the water mains via the Servitec device.

By connecting the Servitec device in Magcontrol mode make-up water is de-aerated before going into the system. The Fillset RPZ valve protects against backflow, providing protection against the contamination of mains cold water supply according to EN1717.

This combination can also be used for applications where the water supply comes from an adjacent container, as the Servitec device is self priming.

Reflexomat unit in combination with Servitec, Fillsoft II water softening device and Fillset RPZ valve. If the water level in the vessel drops to a critical level, an appropriate amount of water will be filled through the Servitec from the water mains. By the Fillsoft device the system water can be totally softened or adjusted to the required level by Servitec.

The Fillset RPZ valve protects against backflow, providing protection against the contamination of mains cold water supply according to EN1717. By connecting the contact water meter to the Variomat control unit the Fillmeter function is available.

Expansion line

Boiler/Chillerheating&cooling source

≥ 500

Servitec 30Article No : 8830720

Page 10Reflex Fillsoft IArticle No : 6811600

Reflex fillsetArticle No : 6811205

Reflex G vessel

AG connection set

Expansion line

Boiler/Chillerheating&cooling source

≥ 500

Reflex Fillsoft IIArticle No : 6811700

Servitec 60Article No : 8829100

Page 11

Reflex fillsetArticle No : 6811205

ReflexomatPressurisation Unit

Dischargevalve


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2 x analogue outputs for controlling pressure and level 6 x freely programmable digital inputs 6 x freely programmable floating outputs

Article No : 8997700 Material group : 39

I/O Modules

Bus Modules

Optional: Servitec for Large Scale Systems

Special systems are constructed to match yourparticular specifications evenfor systems above 10.000 m3 with workingpressure above 9 bar. Also, for systems with permissible operatingtemparature up to 90°CTake advantage of our combined expertiseand experience: Consult your Reflex Local representative or visitwww.reflex.de/pro for further information.

For data exchange between the control (RS 485) and the central building control system

LonWorksDigital Article No : 8860000 Material Group : 86LonWorks Article No : 8860100 Material Group : 86Profi bus-DP Article No : 8860200 Material Group : 86Ethernet Article No : 8860300 Material Group : 86

Tailor made Servitec unit(front view)

Tailor made Servitec unit(reaar view)

Exvoid

Variomat Giga

Variomat

Servitec


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In order to illustrate the effectiveness of different deaeration systems, we would like to show the physically and technically achievable, minimum nitrogen content in the network water in dependence on the pressure conditions at the place of installation Nitrogen serves as “measurement gas” because it is an inert gas and is, thus, not consumed in secondary reactions. This leads to an unbiased measurement result.

Comparison of Different Deaeration Systems

Mechanical air separatorsCan only work effectively if they are installed at high points.

Atmospheric deaerators Can prevent the formation of free gas bubbles in the circulation water. They are the best solution as a central bleeding device, but not for the purpo-seful oxygen separation. Erosion due to two-phase flow can be avoided to the greatest possible extent.

Vacuum deaerators Can reduce the overall gas content almost to zero. They combat corrosion (reactive gases) as well as erosion (inert gases). High degrees of sepa-ration are achieved using dynamic vacuum deaerators.

Pressure at the place of installation of the deaeration device in bar

0 0.5 1 2 3 4 5

bubb

le-fr

eefre

e bu

bble

s in

the

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Ach

ieva

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nitro

gen

conc

entra

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afte

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deae

ratio

n in

mg/

l

100

90

80

70

60

50

40

30

20

15

10

5

0Vacuum deaerator

Atmospheric deaerator

Microb

ubble s

eparato

rs / Air

separ

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Critical concentration at system high points at 0,5 bar, 70°C

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Separation TechnologyDeaeration Systems & Separation Technology

Exvoid

Variomat Giga

Variomat

Servitec


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0 0.5 1 2 3 4 5

bubb

le-fr

eefre

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the

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ieva

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nitro

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100

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70

60

50

40

30

20

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Exvoid

Variomat Giga

Variomat

Servitec


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0 0.5 1 2 3 4 5

bubb

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eefre

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bble

s in

the

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ieva

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nitro

gen

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Variomat Giga

Variomat

Servitec


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0 0.5 1 2 3 4 5

bubb

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eefre

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s in

the

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nitro

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90

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Brass Steel

Horizontal Vertical

AutomaticAir Vent

Micro BubbleAir Separator

Exvoid

Exdirt

Dirt and SludgeSeparator


With Magnet

T 1/2”110°C/180°C

A22-2” V110°C/180°C

A22-1 1/2”110°C/180°C

Page 17-18

HiCapHiCap R

A60.3-A329.9Hi-cap Version

A50-A600Hi-cap Version

Page 19-20

WeldedConnection

FlangedConnection

D22-2”110°C

D22-1” V110°C

D22-1” V-M110°C

D22-2” M110°C

Page 21

D60.3-D329.9Hi-cap Version

D50-D600Hi-cap Version

D50-D600Hi-cap Version R

D60.3-D329.9Hi-cap Version R

Magnet Insert(Option)

Page 22-25

TW22-1”110°C

CombinedMicro Bubble




With Magnet

TW22 V110°C

TW22 V-M110°C

TW22-1” M110°C

Page 26

ExtwinTW60.3-TW329.9

Hi-cap VersionTW50-TW600Hi-cap Version

TW50-TW600Hi-cap Version R

TW60.3-TW329.9Hi-cap Version R


Page 27-30

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Exvoid T

Exvoid T Automatic Air Vent

Overview Brass casing Multiple testing procedure on the deaeration valve Vertical installation Rp 1/2 system connection and a G 1/2 connection thread on the deaeration valve Application limits 110 / 180°C and 10 barReflex Extop, now with it’s new name Reflex Exvoid

Non-leak, non-shut-off deaeration valve

Air chamber with special design: floating impurities do not reach the deaeration valve;high air chamber volume to counteract pressure fluctuations

Solid construction for anextra-long service life

Fields of applicationThe automatic air vent in the Reflex Exvoid T series is an ongoing and effective way of removing air and other gases from heating, solar, and cooling systems, including under constant operating conditions, in filling processes after having emptied the system, and in new installations. The vents are applied at high points within the system or at specially identified collection points

Mode of operationIn order to ensure ongoing safe and automatic operation, Reflex Exvoid T automatic air vents follow a sound engineering design formula: Gases collect in a generously sized chamber. This causes the water level in the chamber to drop and a float to fall, which opens the deaeration valve once it reaches a certain depth. The combination of a multiple-tested valve and a generously sized air chamber ensures flawless operation, even in extreme pressure fluctuations

Benefits in brief Reliable, automatic deaeration Reduces flow noise, circulation problems, drop in performance and helps to avoid corrosion damage Optimum function reliability, even in tough conditions Reduces maintenance requirements Suitable for a variety of temperatures and applications

Type Article No Material Group Connection Ø (mm) H (mm)Weight kg


T 1 / 2 0.7 6382

82

120Rp ½9250000

T 1 / 2 S 0.7 63 120Rp ½9250600

T, brass110°C 10 bar

T Solar, brass180°C 10 bar

Exvoid T Exvoid T

Exvoid T

Exvoid T system air venting sketch

Boiler

Ø

Ø

H

H


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Brass Steel

Horizontal Vertical

AutomaticAir Vent


Exvoid

Exdirt



With Magnet

T 1/2”110°C/180°C

A22-2” V110°C/180°C

A22-1 1/2”110°C/180°C

Page 17-18

HiCapHiCap R



Page 19-20

WeldedConnection

FlangedConnection

D22-2”110°C

D22-1” V110°C

D22-1” V-M110°C

D22-2” M110°C

Page 21






Page 22-25

TW22-1”110°C





With Magnet

TW22 V110°C

TW22 V-M110°C

TW22-1” M110°C

Page 26






Page 27-30


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Brass Steel

Horizontal Vertical

AutomaticAir Vent


Exvoid

Exdirt



With Magnet

T 1/2”110°C/180°C

A22-2” V110°C/180°C

A22-1 1/2”110°C/180°C

Page 17-18

HiCapHiCap R



Page 19-20

WeldedConnection

FlangedConnection

D22-2”110°C

D22-1” V110°C

D22-1” V-M110°C

D22-2” M110°C

Page 21






Page 22-25

TW22-1”110°C





With Magnet

TW22 V110°C

TW22 V-M110°C

TW22-1” M110°C

Page 26






Page 27-30

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Exvoid T

Exvoid T Automatic Air Vent

Overview Brass casing Multiple testing procedure on the deaeration valve Vertical installation Rp 1/2 system connection and a G 1/2 connection thread on the deaeration valve Application limits 110 / 180°C and 10 barReflex Extop, now with it’s new name Reflex Exvoid


Air chamber with special design: floating impurities do not reach the deaeration valve;high air chamber volume to counteract pressure fluctuations

Solid construction for anextra-long service life

Fields of applicationThe automatic air vent in the Reflex Exvoid T series is an ongoing and effective way of removing air and other gases from heating, solar, and cooling systems, including under constant operating conditions, in filling processes after having emptied the system, and in new installations. The vents are applied at high points within the system or at specially identified collection points

Mode of operationIn order to ensure ongoing safe and automatic operation, Reflex Exvoid T automatic air vents follow a sound engineering design formula: Gases collect in a generously sized chamber. This causes the water level in the chamber to drop and a float to fall, which opens the deaeration valve once it reaches a certain depth. The combination of a multiple-tested valve and a generously sized air chamber ensures flawless operation, even in extreme pressure fluctuations

Benefits in brief Reliable, automatic deaeration Reduces flow noise, circulation problems, drop in performance and helps to avoid corrosion damage Optimum function reliability, even in tough conditions Reduces maintenance requirements Suitable for a variety of temperatures and applications



T 1 / 2 0.7 6382

82

120Rp ½9250000

T 1 / 2 S 0.7 63 120Rp ½9250600

T, brass110°C 10 bar

T Solar, brass180°C 10 bar

Exvoid T Exvoid T

Exvoid T

Exvoid T system air venting sketch

Boiler

Ø

Ø

H

H


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Exvoid (Brass) Micro Bubble Air Seperator

The core element is a tubemesh construction that hasproven itself over the decades,with an extremely low rate ofpressure loss in the flowdirection and a high rate ofpressure loss in the transversedirection. This drasticallyreduces the amount ofturbulence and guides thegas bubbles to a part-stabilized area

Volumetric flow:1.25 - 8 m³/h Exiso thermal insulation:A22 - 2”

Air chamber with special design: its large volume means that drivingimpurities do not reach the deaeration valve.The large distance between the water surfaceand the valve ensures flawless operation, evenin high pressure fluctuations


Several connections are available from A22 to 2”

Type Article No maxm³/hConnection Ø (mm)

H (mm)

L (mm)

Weight kg

A 22A ¾A 1

A1 ¼A1 ½A 2

1.11.01.11.31.53.2

1.251.252.003.705.008.00

6363636363

100

22 mmRp ¾Rp 1

Rp 1 ¼Rp 1 ½Rp 2

10685888888

132

165165180202236277

925100092510109251020925103092510409251050

1)

1)

1)

Clamp ringMaterial Group : 821)

Brass, 110°C 10 barHorizontal

Brass, 110°C 10 barVertical

Brass, 180°C 10 barFor solar systems



1)



Type Article No maxm³/hConnectionØ

(mm)H

(mm)L

(mm)Weight

kgA 22 VA ¾ V A 1 V

925150092515109251520

1.71.61.6

22 mmRp ¾Rp 1

848484

1.251.251.25

636363

206206206

Type Article No maxm³/hConnectionØD

(mm)H

(mm)L

(mm)Weight

kgA 22 SA ¾ SA 1 S

A 1 ¼ SA 1 ½ S

92516009251610925162092516309251640

1.21.11.21.41.6

1.251.252.003.705.00

6363636363

22 mmRp ¾ Rp 1Rp ¼Rp ½

10685888888

165165185202236


(mm)H

(mm)L

(mm)Weight

kgA 22 S

A ¾ SVA 1 SV

925170092517109251720

1.81.71.7

1.251.252.00

636363

22 mm Rp ¾Rp 1

1048484

220206206

Exvoid “brass” system deaeration sketch

Boiler

ReflexExvoid

Ø

Ø

H

H

L

L

Ø

Ø

H

H

L

L

Exvoid

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maxm³/h

maxm³/h

Exvoid

Exvoid (Steel) Micro Bubble Air Seperator

Because micro-bubbles are carried along by the flow, special measures are required in order to remove them from the system efficiently. The casings of Reflex Exvoid micro-bubble separators have a larger cross-section than the connection dimensions, which reduces the flow speed in the separator. At the same time, the volume flow is guided by a special wire mesh. The ensuing turbulence causes gas bubbles to move in an undetermined direction. Depending on the volume flow, density, and volume of the particles, parts of these gas bubbles are supported in their natural breakaway motion and removed from the system via the deaeration top section

Integrated Exvoid Tautomatic air vent

Several connectionsare available fromDN 50 to DN 600

Boiler

ReflexExvoid

Overview Connection: DN 50 - DN 600 Volumetric flow: 12.5 - 1530 m³/h Exiso thermal insulation: DN 50 - DN 150

Type Article No Connection Ø D(mm)H

(mm)H B

(mm)L

(mm)Weight

kg

Thermal insulation availableMaterial Group : 831)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

A 60.3A 76.1A 88.9A 114.3A 139.7A 168.3A 219.1A 273.0A 323.9

825110082511108251120825113082511408251150825116082511708251180

551111242670108150

12.520.027.047.072.0108.0180.0288.0405.0

132132206206354354409480634

60.376.188.9114.3139.7168.3219.1273.0323.9

260260370370525525650750850

629 629 743 743 767 767 105011571426

145155151161206221276338393

Type Article No ConnectionØ D(mm)

H (mm)

H B (mm)

L (mm)

Weight kg

A 50A 65A 80A 100A 125A 150A 200A 250A 300A 350A 400A 450A 500A 600

82513008251310825132082513308251340825135082513608251370825138082519108251920825194082519508251960

11121821606490146194

Upon requestUpon requestUpon requestUpon requestUpon request

12.520.027.047.072.0108.0180.0288.0405.0500.0650.0850.01060.01530.0

13213220620635435440948063463475075010001200

DN 50/PN 16DN 65/PN 16DN 80/PN 16DN 100/PN 16DN 125/PN 16DN 150/PN 16DN 200/PN 16DN 250/PN 16DN 300/PN 16DN 350/PN 16DN 400/PN 16DN 450/PN 16DN 500/PN 16DN 600/PN 16

350350470475635635775890100511281226133014301630

629 629 743 743 767 767 10501157142619502150236025803020

145155151161206221276338393


Steel, 110°C 10 barWelded connection

Steel, 110°C 10 barFlange connection


Benefits in brief Removes free circulating air and gas bubblesRobust heavy gauge steel construction Functions in fully automated, continuous operation Produces just a minimal, constant drop in pressure Enables much faster hydraulic balancing after filling processes Prevents development of noise, wear through corrosion, and loss in performance through the formation of larger air bubbles Full range in terms of operating pressures, temperatures, and materials

Ø

Ø

HH

HB

HB

L

L

Exvoid “steel” system deaeration sketch


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H (mm)

L (mm)

Weight kg

A 22A ¾A 1

A1 ¼A1 ½A 2

1.11.01.11.31.53.2

1.251.252.003.705.008.00

6363636363

100

22 mmRp ¾Rp 1

Rp 1 ¼Rp 1 ½Rp 2

10685888888

132

165165180202236277

925100092510109251020925103092510409251050

1)

1)

1)







1)




(mm)H

(mm)L

(mm)Weight


925150092515109251520

1.71.61.6

22 mmRp ¾Rp 1

848484

1.251.251.25

636363

206206206


(mm)H

(mm)L

(mm)Weight

kgA 22 SA ¾ SA 1 S

A 1 ¼ SA 1 ½ S

92516009251610925162092516309251640

1.21.11.21.41.6

1.251.252.003.705.00

6363636363


10685888888

165165185202236


(mm)H

(mm)L

(mm)Weight

kgA 22 S

A ¾ SVA 1 SV

925170092517109251720

1.81.71.7

1.251.252.00

636363

22 mm Rp ¾Rp 1

1048484

220206206


Boiler

ReflexExvoid

Ø

Ø

H

H

L

L

Ø

Ø

H

H

L

L

Exvoid


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H (mm)

L (mm)

Weight kg

A 22A ¾A 1

A1 ¼A1 ½A 2

1.11.01.11.31.53.2

1.251.252.003.705.008.00

6363636363100

22 mmRp ¾Rp 1

Rp 1 ¼Rp 1 ½Rp 2

10685888888

132

165165180202236277

925100092510109251020925103092510409251050

1)

1)

1)







1)




(mm)H

(mm)L

(mm)Weight


925150092515109251520

1.71.61.6

22 mmRp ¾Rp 1

848484

1.251.251.25

636363

206206206


(mm)H

(mm)L

(mm)Weight

kgA 22 SA ¾ SA 1 S

A 1 ¼ SA 1 ½ S

92516009251610925162092516309251640

1.21.11.21.41.6

1.251.252.003.705.00

6363636363


10685888888

165165185202236


(mm)H

(mm)L

(mm)Weight

kgA 22 S

A ¾ SVA 1 SV

925170092517109251720

1.81.71.7

1.251.252.00

636363

22 mm Rp ¾Rp 1

1048484

220206206


Boiler

ReflexExvoid

Ø

Ø

H

H

L

L

Ø

Ø

H

H

L

L

Exvoid

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maxm³/h

maxm³/h

Exvoid

Exvoid (Steel) Micro Bubble Air Seperator

Because micro-bubbles are carried along by the flow, special measures are required in order to remove them from the system efficiently. The casings of Reflex Exvoid micro-bubble separators have a larger cross-section than the connection dimensions, which reduces the flow speed in the separator. At the same time, the volume flow is guided by a special wire mesh. The ensuing turbulence causes gas bubbles to move in an undetermined direction. Depending on the volume flow, density, and volume of the particles, parts of these gas bubbles are supported in their natural breakaway motion and removed from the system via the deaeration top section

Integrated Exvoid Tautomatic air vent

Several connectionsare available fromDN 50 to DN 600

Boiler

ReflexExvoid

Overview Connection: DN 50 - DN 600 Volumetric flow: 12.5 - 1530 m³/h Exiso thermal insulation: DN 50 - DN 150

Type Article No Connection Ø D(mm)H

(mm)H B

(mm)L

(mm)Weight

kg


1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

1)

A 60.3A 76.1A 88.9A 114.3A 139.7A 168.3A 219.1A 273.0A 323.9

825110082511108251120825113082511408251150825116082511708251180

551111242670108150

12.520.027.047.072.0

108.0180.0288.0405.0

132132206206354354409480634

60.376.188.9114.3139.7168.3219.1273.0323.9

260260370370525525650750850

629 629 743 743 767 767

105011571426

145155151161206221276338393

Type Article No ConnectionØ D(mm)

H (mm)

H B (mm)

L (mm)

Weight kg

A 50A 65A 80A 100A 125A 150A 200A 250A 300A 350A 400A 450A 500A 600

82513008251310825132082513308251340825135082513608251370825138082519108251920825194082519508251960

11121821606490146194


12.520.027.047.072.0

108.0180.0288.0405.0500.0650.0850.0

1060.01530.0

132132206206354354409480634634750750

10001200

DN 50/PN 16DN 65/PN 16DN 80/PN 16DN 100/PN 16DN 125/PN 16DN 150/PN 16DN 200/PN 16DN 250/PN 16DN 300/PN 16DN 350/PN 16DN 400/PN 16DN 450/PN 16DN 500/PN 16DN 600/PN 16

350350470475635635775890

100511281226133014301630

629 629 743 743 767 767

10501157142619502150236025803020

145155151161206221276338393


Steel, 110°C 10 barWelded connection

Steel, 110°C 10 barFlange connection


Benefits in brief Removes free circulating air and gas bubblesRobust heavy gauge steel construction Functions in fully automated, continuous operation Produces just a minimal, constant drop in pressure Enables much faster hydraulic balancing after filling processes Prevents development of noise, wear through corrosion, and loss in performance through the formation of larger air bubbles Full range in terms of operating pressures, temperatures, and materials

Ø

ØH

HH

BH

B

L

L

Exvoid “steel” system deaeration sketch


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H (mm)

L (mm)

Weight kg

A 22A ¾A 1

A1 ¼A1 ½A 2

1.11.01.11.31.53.2

1.251.252.003.705.008.00

6363636363100

22 mmRp ¾Rp 1

Rp 1 ¼Rp 1 ½Rp 2

10685888888

132

165165180202236277

925100092510109251020925103092510409251050

1)

1)

1)







1)




(mm)H

(mm)L

(mm)Weight


925150092515109251520

1.71.61.6

22 mmRp ¾Rp 1

848484

1.251.251.25

636363

206206206


(mm)H

(mm)L

(mm)Weight

kgA 22 SA ¾ SA 1 S

A 1 ¼ SA 1 ½ S

92516009251610925162092516309251640

1.21.11.21.41.6

1.251.252.003.705.00

6363636363


10685888888

165165185202236


(mm)H

(mm)L

(mm)Weight

kgA 22 S

A ¾ SVA

deaeration systems & separation technology deaeration ... · count on us - from the initial reflex...

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