dear machine name : acr- 2p - apc robot · plasma mm spec. flame 125a (139.8mm , 5") mm depend...

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3 . . . Author 2 . . . 1 . . . No Edit date Modifier / 20- Jul- 11 20- Jul- 11 20- Jul- 11 20- Jul- 11 ACR- 2P ACR- 2P ACR- 2P ACR- 2P Dear Modifications Machine name : ■ Estimation ■ Estimation ■ Estimation ■ Estimation □ Approval □ Approval □ Approval □ Approval □ Confirmation □ Confirmation □ Confirmation □ Confirmation

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Page 1: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

3 . . . Author Review Confirm2 . . .

1 . . .

No Edit date Modifier / / /

20- Jul- 1120- Jul- 1120- Jul- 1120- Jul- 11

ACR- 2PACR- 2PACR- 2PACR- 2P

Dear

Modifications

Machine name :

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■ Estimation■ Estimation■ Estimation■ Estimation

□ Approval □ Approval □ Approval □ Approval

□ Confirmation□ Confirmation□ Confirmation□ Confirmation

Page 2: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

1. Outline1. Outline1. Outline1. Outline

1)1)1)1)

2)2)2)2)

3)3)3)3)

4)4)4)4)

5)5)5)5)

6)6)6)6)

7)7)7)7)

This system allows more convenient operation due to the lever system that makes iteasier to attach the robot to/ from the steel pipes.

Remote diagnostic capabilityRemote diagnostic capabilityRemote diagnostic capabilityRemote diagnostic capability

Our service technician can diagnose and suggest solutions to any problems acustomer may experience with the robot, using the remote diagnostic programregardless of where he/ she is.

(However, this diagnostic service may not be supported if the required environmentis not properly provided in the customer's site)

Data transmission by wireless EthernetData transmission by wireless EthernetData transmission by wireless EthernetData transmission by wireless Ethernet

This system uses wireless Ethernet to transmit data needed to operate the robot.The wireless design increases the convenience of portability and simplify themaneuverability of the robot.

Interactive program that allows intuitive operationInteractive program that allows intuitive operationInteractive program that allows intuitive operationInteractive program that allows intuitive operation

This system allows the operator to easily recognize and enter the required cuttingshape into the program, which will improve the operational efficiency as well as theoperational convenience.

This system identifies the connection shapes of the steel pipes used in pipestructures or pipe laying to automatically cut the pipes.

Automatic control of cutting speedAutomatic control of cutting speedAutomatic control of cutting speedAutomatic control of cutting speedFor a given machining operation, the cutting speed will remain automaticallyconstant for most situations depending on outside diameter, thickness, and cuttingangles.

Lever system that is easy to detachLever system that is easy to detachLever system that is easy to detachLever system that is easy to detach

A portable automatic pipe cutting robot is a new concept product designed tocombine the best of both CNC Pipe Profile Cutting Machines (extensive cuttingcapacity and accuracy) and portable pipe cutter (convenience of portability and costefficiency), in order to take advantage of the strengths as well as make up for theweaknesses of both systems.

This system uses a portable, lightweight, and integrated 2- axis robot which allowsyou to perform the pipe cutting work regardless of the site conditions.

Portable, lightweight, and integrated CNC pipe profile cutting systemPortable, lightweight, and integrated CNC pipe profile cutting systemPortable, lightweight, and integrated CNC pipe profile cutting systemPortable, lightweight, and integrated CNC pipe profile cutting system

Automatic Pipe Profile CuttingAutomatic Pipe Profile CuttingAutomatic Pipe Profile CuttingAutomatic Pipe Profile Cutting

Page 3: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

2. Technical Specifications2. Technical Specifications2. Technical Specifications2. Technical Specifications

Unit Remark- Standard※1

# 1 5 ~ 12

# 2 12 ~ 25

# 3 25 ~ 40

# 4 40 ~ 50

-

0 ~ 600

0 ~ 1500

410

760 ※4branch ≤ 45˚

trunk

-

Mpa

kg

-

-※1 Plasma is User Scope.※2 For detailed spec, refer to the performance of frame torch of each manufacturer.※3 Cutting speed is automatically controlled according to cutting thickness.※4 This is a special accessory and only for processing the upper part of trunk.

※2-

Plasma

mm

Spec.

Flame

≥ 125A (139.8mm , 5")

mm

Depend on plasma cutter

mm/ minPlasma

Flame

400WPower capacity

Oxygen

max 1.5 (15kgf/ cm2)

23 (w.o torch head)

AC200/ 220V ± 10%, 50/ 60Hz ± 1Hz

Weight

Power

Combustive gas

Combustive gas pressure

Effective pipe diameter

Modes of Cutting

Pipe thickness

Cutting speed

Cutting range

Cutting shape

※3-

Flame

I, VIStandard

Long Type

Page 4: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

3. The scope of supply3. The scope of supply3. The scope of supply3. The scope of supply

No Item Unit Q'ty Remark1 The body of APC Robot Set 1

2 Touch Net- PC include in CAM EA 1

3 Torch head for an oxgeny Set 1

4 A Cable for power supply EA 1 Length : 10MT5

Frame torch(# 1,Provided by the company)

EA 1

6 Tool for maintenence Set 1

7Waterproof hard case for moving andstorage

PC 1

Page 5: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

4. Special accessories4. Special accessories4. Special accessories4. Special accessories

NoNoNoNo SelectionSelectionSelectionSelection1111

2222

3333

4444

When a small- diameter is selected, the gear rate of the standardone is changed.

Please refer to the below table for the detailed range.

□ Need■ Not needLong Type ARMLong Type ARMLong Type ARMLong Type ARM

This extends the Y axis feed to 760 mm and increases the workrange on trunk.

□ Need■ Not needSmall- diameter automatic centering unit Small- diameter automatic centering unit Small- diameter automatic centering unit Small- diameter automatic centering unit

This is a guide ring to process small- diameter pipes less than thestandard spec 125A(5"). When equipped with this ring, processcan be made more than 50A (2").

Please contact us for the details.

Name and SpecName and SpecName and SpecName and Spec

In order to use plasma, torch head and interface signal cable arefully provided.

Work StandWork StandWork StandWork Stand

It is designed to put pipes on the stand for convenient work andprovided in one set with two pieces.

The maximum size for safe installation is limited to 600A.

□ Need■ Not needPlasma KitPlasma KitPlasma KitPlasma Kit

Please contact us for the details.

□ Need■ Not need

Separate discussion is necessary for the maker and spec of plasma.

Page 6: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

5555

Standard type Long Type125A 69.9mm ≥20˚ ≥10˚150A 82.6mm ≥25˚ ≥12˚200A 108.15mm ≥30˚ ≥16˚250A 133.7mm ≥40˚ ≥20˚300A 159.25mm ≥55˚ ≥25˚350A 177.8mm ≥60˚ ≥30˚400A 203.2mm ≥75˚ ≥35˚450A 228.6mm N/A ≥40˚550A 279.4mm N/A ≥50˚600A 304.8mm N/A ≥55˚

Joint Branch Pipe Spec (Rb) Allowed cross hatch angle (Psi) - Live load: 1.5 Ton

- Applicable pipes: 125A(5") ~ 600A(24")

Non- motorized turning rollerNon- motorized turning rollerNon- motorized turning rollerNon- motorized turning roller

Remark

This is an auxiliary equipment that makes the work moreconvenient by putting target pipes on turning roller and this deviceneeds no power source because it spins the pipes on turningroller with robot's rotatory power.

Please contact us for the details.

□ Need■ Not need※※※※ Allowed cross hatch angle for arm when making diagonal cross cutting on Allowed cross hatch angle for arm when making diagonal cross cutting on Allowed cross hatch angle for arm when making diagonal cross cutting on Allowed cross hatch angle for arm when making diagonal cross cutting on

trunktrunktrunktrunk

Page 7: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

5. Cutting shape5. Cutting shape5. Cutting shape5. Cutting shape

5.1 Branch cutting shape5.1 Branch cutting shape5.1 Branch cutting shape5.1 Branch cutting shape

T- joint end cuts Slant joint end cuts Elbow pipe joints Off- shore joint

Straight end cuts Miter end cuts Y- joint end cuts Slot joint

5.2 Trunk cutting shape5.2 Trunk cutting shape5.2 Trunk cutting shape5.2 Trunk cutting shape

Off- center joints Off- center slant Crossing joint Rectangular hole

4.3 Other cutting shape4.3 Other cutting shape4.3 Other cutting shape4.3 Other cutting shape

Development request for other cutting shapes can be responded.

Please contact us.

Page 8: Dear Machine name : ACR- 2P - APC ROBOT · Plasma mm Spec. Flame 125A (139.8mm , 5") mm Depend on plasma cutter mm/min Plasma Flame Power capacity 400W Oxygen max 1.5 (15kgf/cm2)

6. Expendables6. Expendables6. Expendables6. Expendables

NoNoNoNo RemarkRemarkRemarkRemark1111

2222

3333

4444

In principle, replacement of the rollers shall be made only by ourcompany and old rollers shall be replaced and withdrawn.

If there is any damage on the components such as roller boltany damage on the components such as roller boltany damage on the components such as roller boltany damage on the components such as roller bolt,replacement or maintenance service shall notshall notshall notshall not be provided.

Please contact us for the details.

Provided bythe companyor purchasedfrom openmarket.It shall be replaced according to user's judgment because it isdepending on usage environment.

Please contact us for the details.

Other Spare PartsOther Spare PartsOther Spare PartsOther Spare Parts

Name and SpecName and SpecName and SpecName and Spec

Magnetic RollerMagnetic RollerMagnetic RollerMagnetic Roller

Replacement should be made in 1000 Hr. When replaced, bothrollers should be replaced.

I set of roller consists of two pairs.

Power supply cablePower supply cablePower supply cablePower supply cable Provided bythecompany.Power supply cable shall be purchased and/ or replaced accordingto user's judgment.

Length: The cable of 15MT and 20MT other than the standard10MT can be provided separately.

Arm Module's Slide packArm Module's Slide packArm Module's Slide packArm Module's Slide pack Provided bythe companyor purchasedfrom openmarket.It shall be replaced according to user's judgment because it isdepending on usage environment.

Provided andreplaced bythe company