deep and ultradeep water production in brazil a … · deep and ultradeep water production in...
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DEEP AND ULTRADEEP WATER
PRODUCTION IN BRAZIL
a high value knowledge base — Solange Guedes Petrobras Head of Exploration & Production
2
PREVENTIVE
VISION
Reduction of
36% In the Total Recordable Injury
Frequency Rate (TRIFR*)
BEHAVIOR & ATTITUDES
PROCESS SAFETY & ASSET INTEGRITY
Safety is our most important value
Safety First
* TRIFR = number of reportable injuries per million man-hours
TO
1.4
in 2018
FROM
2.2 in 2015
3
In our journey, we went through four production expansion cycles Each cycle represented a new technological frontier
0,0
0,5
1,0
1,5
2,0
2,5
1953 1956 1959 1962 1965 1968 1971 1974 1977 1980 1983 1986 1989 1992 1995 1998 2001 2004 2007 2010 2013 9M16
Ne
t o
il p
rod
uct
ion
in B
razi
l, M
Mb
bl/
d
Shallow water Garoupa
Deepwater Marlim
Ultra-deepwater Marlim Sul
Pre-salt Lula
Onshore Buracica
Shallow water
Deep water above 300m
Ultradeep water Above 1500m
Presalt
Onshore
PROVED RESERVES 2015
13.3 bi boe (ANP/SPE criteria) 10,5 bi boe (SEC criteria)
4
These cycles were carried out through a learning curve And the knowledge base was crucial to create opportunities and overcome challenges
Opportunity &
Challenge
Technology development
Availability Production
Knowledge base
• Partnership with universities, operators and service companies
• Supply chain development
• Cost optimization
• Scalability
• Standardization
• Operational safety & asset integrity
• Production growth
• Recovery improvement
• Lessons Learned
• Increasing expertise
Value generation
• Portfolio risk management
5
1953
Our story began in 1953 and 15 years later we went offshore after important oil discoveries
1970 Garoupa Field
Discovery
WD 105m
FPS w/FSO
Spread Mooring System
Enchova
Deepest and 1st
Tower-Yoke FPSO in
the world with
atmospheric well-
heads and manifolds
at seabed
Carmópolis
discovery Creation of
Petrobras
Buracica field
discovery
Bonito Field
Template
1979
1977 1968
1953
1959 1982
1963 1985 1974
Guaricema: our first
offhore discovery
Water depth 28m
Canto do
Amaro
discovery
6
1990
In the 80’s, we started a deep water technology development program, turning Campos Basin into a real lab
1985
1984
1992
1986
1994
1993
1996
1995
1998
1997
Albacora field
discovery
Marlim field
discovery
Layaway subsea tree
connection system in
Albacora field – 475m
OTC
Distinguished
Achievement
Award
Open Innovation
Subsea tree
Interfaces
Standardization
First Wet
Completion
ESP in the
world
Carapeba
Albacora
Manifold
diverless
installation at
620m
Vertical Direct
connection – 610m
Albacora
First Full
Polyester
Mooring System
Vertical Direct
connection – 610m
Albacora
7
2000
In collaboration with the academia and suppliers, we built breakthrough solutions…
1999
1996
2002 2005 2007
2006
Roncador field
discovery
Roncador
production with
Drill Pipe Riser
and DP unit
Horizontal trees for 2,500m
Roncador and Marlim Sul
ESP above subsea tree
Drill Pipe Riser
Production - Jubarte
2003
2001
First horizontal well
with column and lines
of large diameter
Marlim Sul
Jubarte field
discovery
Golfinho field
discovery
First Torpedo Piles
Installation Albacora
Leste
Pendular Manifold
Installation
Roncador
Free Standing
Hybrid Riser
Roncador
Downhole High Power ESP and ROV Intervened
subsea tree cap - Jubarte
8
…and thus we reached the awarded technologies applied in the Pre-Salt
2011
2006
Pre-salt
dIscovery
Intelligent Completion in Ultra-
deepwater Satellite Wells with High
Potential for Carbonate Scaling
Water Alternating Gas
Injection Method in Ultra-
deepwaters
2015 2012
2014
Carbonate Rocks
Characterization
Pre-Salt
First CO2 Separation from Associated
Natural Gas in Ultra-deepwater with CO2
Re-injection
Deepest Offshore Well 2,173 m –
Injecting Gas with CO2
Buoy Supporting Risers
Sapinhoá
First Steel Catenary
Risers with lined pipes
Deepest Offshore Well 2,173 m –
Injecting Gas with CO2
Buoy Supporting Risers
Sapinhoá
Deepest Steel Lazy Wave Riser
First Application of Flexible Risers with Integrated
Tensile Armor Wire Monitoring System
9
Petrobras accumulated a large experience throughout the years…
1) To be reached by the end of 2016 2) Campos basin excluding pre-salt
Gross Accumulated Oil Production
PRE-SALT CAMPOS BASIN² OTHER BASINS
1.0 Bi bbl
11.0 Bi bbl
4.5 Bi bbl
0
100
200
300
400
500
600
700
800
900
1.000
1 2 3 4 5 6 7 8 9 1011121314151617181920212223242526
Years since first oil
9 years¹ 15 years 26 years
Gross accumulated oil production (MMbbl)
>130 Production units
>1000 Subsea trees
> 7.5 mil km Flexible lines
> 600 Offshore horizontal wells
10
…with relevant performance in different scenarios
PRE-SALT CAMPOS BASIN OTHER BASINS
LULA MARLIM URUCU
Giant oil field with very competitive production cost
Giant mature oil field with recovery factor of around 50%
Environment friendly unit producing very light oil
Producing since 2006 Producing since 1991 Producing since 1986
11
Internal studies for each critical item
… to achieve costs reduction and operational efficiency
... seeking actions to intensify experience effects...
Original experience curve
Metallurgy for tubing
Reservoir Testing
Drilling Systems
Subsea Trees
Rig Performance
Logistics
Intensification
of experience effects
Increase slope Translate curve
311
228
190 185 151
129
89
Until
2010
2011 2012 2013 2014 2015 2016
Well construction time days/well
3x faster
The Campos Basin legacy: how does a learning curve work? Acceleration process and proper management system delivered outstanding results in pre-salt areas
12
Leading us to the Pre-salt, our most profitable play
• Pre-salt Recovery Factor
• Operational Efficiency
• Production Projects Reengineering
• Libra@35
• Well cost reduction
• Subsea / Logistics Optimization
• Zero base budgeting
• Standardization
• Contracts Renegotiation
Cost optimization initiatives
Onshore and
shallow
Deep and
Ultradeep water
Pre-salt
Higher Profitability (Ebitda/boe)
1.9x
1.5x
… and the cycle of expansion of production being resumed
13
We have access to large potential to be developed in the next decades
Production Sharing
* BG E&P Brasil Ltda – a subsidiary of Royal Dutch Shell plc
Post-Salt Concession
Concession
Transfer of Rights
SANTOS BASIN • CONCESSION
7
3
Producing
Fields
Exploratory
Blocks
*
*
SANTOS BASIN • PRODUCTION SHARING
1 Exploratory
Block
SANTOS BASIN • TRANSFER OF RIGHTS
10 Producing
Fields (100%)
CAMPOS BASIN • CONCESSION
7
2
Producing
Fields
Exploratory Blocks
operated by other
Companies
(100%)
14
Petrobras has developed a knowledge base that allows the company to access resources and produce them in competitive cost
0,0
0,5
1,0
1,5
2,0
2,5
1953 1956 1959 1962 1965 1968 1971 1974 1977 1980 1983 1986 1989 1992 1995 1998 2001 2004 2007 2010 2013 9M16
Ne
t o
il p
rod
uct
ion
in B
razi
l, M
Mb
bl/
d
Shallow water Garoupa
Deepwater Marlim
Ultra-deepwater Marlim Sul
Pre-salt Lula
Onshore Buracica
Shallow water
Deepwater above 300m
Ultra- deepwater Above 1500m
Presalt
Onshore
2.77 MMbbl/d
2021
0
5
10
15
14.6 12
11 9.6
Lifting Cost (US$/boe)
15
The repetition of learning cycles allow
Petrobras develop a robust
knowledge base and deliver value to
shareholders, as well as opportunities
to industrial development to the
country in a competitive basis.
In a nutshell ...
Obrigada! (Thanks!)
24 – 27 October Rio de Janeiro - Brazil