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© BAUER Maschinen GmbH, D-86529 Schrobenhausen1
BAUER MaschinenTiefbohrtechnik
Deep Drilling
Equipment
Ulrich Schoepf
© BAUER Maschinen GmbH, D-86529 Schrobenhausen2
Deep Drilling Division Steelwork and Assembly Factories
© BAUER Maschinen GmbH, D-86529 Schrobenhausen3
Deep Drilling Division Design and Manufacturing
Standards and Regulations
All BAUER equipment is manufactured according to ISO standards as well as API
standards and is CE certified.
• Certified in accordance with ATEX 95 Directives
• CE marked and delivered with a declaration of conformity in accordance with Machinery Directive
98/37/EC Annex IIA
• 2006/42/EC Machinery
• 94/9/EC Equipment explosive atmosphere ATEX 95
• 2006/95/EG Low Voltage
• 89/336/EC Electromagnetic Compatibility (EMC)
• 97/23/EC Pressure equipment
• PED-EN764 part 4 Pressure equipment, Establishment of
technical delivery conditions for metallic
materials
• PED-EN764 Part 5 Pressure equipment, compliance and
inspection, documentation of materials
• PED-EN764 Part 6 Pressure equipment, operating instructions
…. etc.
© BAUER Maschinen GmbH, D-86529 Schrobenhausen5
Deep Drilling DivisionTBA 100 T1
Main Features TBA 100 T1:
• max. hoisting capacity 100 tn
• trailer-based
• super single rig (Range III)
• telescopic mast (max. stroke 16,4 m)
• hydraulic top drive (max. torque 40 kNm)
• cylinder hoisting system (pull and push)
• pipe handling system
• direct-screwing or elevator technology
• max. clearance under drillfloor 4,1 m
• weight (rig & semi-trailer) 49 t
© BAUER Maschinen GmbH, D-86529 Schrobenhausen6
Deep Drilling Division TBA 100 T1
„Elevator-Technology“
© BAUER Maschinen GmbH, D-86529 Schrobenhausen7
Deep Drilling DivisionTBA 100 T1
Main Features TBA 100 T1:
• max. width 2,5 m
• max. height 4,2 m
• max. transport weight 49 t
© BAUER Maschinen GmbH, D-86529 Schrobenhausen8
Deep Drilling DivisionTBA 200 T1
Main Features TBA 200 T1:
• max. hoisting capacity 200 tn
• trailer-based
• telescopic mast
• hydraulic top drive
• HYBRID hoisting system
• pipe handling system
• Range II DP and Range III casing operation
© BAUER Maschinen GmbH, D-86529 Schrobenhausen9
Deep Drilling DivisionTBA 250 T1
Main Features TBA 250 T1:
• max. hoisting capacity 250 tn
• drilling depth app. 4.500 m
• trailer-based
• super single rig (Range III)
• telescopic mast
• hydraulic top drive
• cylinder hoisting system
• pipe handling system
• elevator technology
© BAUER Maschinen GmbH, D-86529 Schrobenhausen10
Deep Drilling DivisionTBA 250 T1
Transport and Set-up:
• transport weight: 58 t (excl. TDK)
• L x W x H: 16,5 x 2,65 x 4,2 m
• positioning and rigging platform
• substructure lifting system
© BAUER Maschinen GmbH, D-86529 Schrobenhausen11
Deep Drilling Division TBA 300/440 M1
Main Features TBA 300/440 M1:
• max. hoisting capacity 440 tn
• total height 42 m
• HYBRID hoisting system
• top drive with 500 tn capacity
• super single drill pipe Range III operation
• horizontal pipe handling system
• skidding system possible
© BAUER Maschinen GmbH, D-86529 Schrobenhausen12
Deep Drilling Division TBA 300/440 M1
Compact Design:
• reduced costs for site preparation
• reduced environmental impact
• reduced tip-over protection zone
• ideal for urban areas
© BAUER Maschinen GmbH, D-86529 Schrobenhausen14
Deep Drilling Division TBA 440 M2
Main Features TBA 440 M2:
• max. hoisting capacity 440 tn
• electric driven drawworks 2000 HP
• total height 43 m
• top drive with 500 tn capacity
• double drill pipe operation
(max. 19 m – 2x Range II)
• vertical pipe handling system
• vertical pipe stoarge
(max. 6.000 m capacity of 5“ DP)
• tripping speed up to 700 m/hr
• box-on-box substructure
• skidding and walking system possible
© BAUER Maschinen GmbH, D-86529 Schrobenhausen15
Deep Drilling Division TBA 440 M2 – Pipe Handling System
Main Features Pipe Handling System:
• automated storage & handling system
• hands-off technology
•no fingerboard, no derrickman necessary
• double drill pipe operation (2x Range II)
• storage capacity up to 6.000 m (5“ DP)
• tripping speed up to 700 m/hr
© BAUER Maschinen GmbH, D-86529 Schrobenhausen16
Deep Drilling Division TBA 440 M2 – Walking System
Main Features Walking System:
• linear, lateral & spinning mode
• app. 30 m/hr linear movement
• minimized friction
(travelling by hard rollers on walking beam)
• low ground-bearing pressure
• precise positioning
• integrated and covered system
© BAUER Maschinen GmbH, D-86529 Schrobenhausen18
Deep Drilling Division Top Drive
Main Features TDK 65-500:
• load capacity 500 tn
• 4 hydraulic variable displacement motors
• nominal performance 530 kW
• max. breaking torque 120 kNm
• speed range 0 – 180 rpm
• 4“ flush head; pressure stage 5.000 psi
• length compensation 200 mm by cylinder
• clamping tong 400 mm adjustable
© BAUER Maschinen GmbH, D-86529 Schrobenhausen19
Deep Drilling Division Hydraulic Power Unit
power station E 1*160 kW (400 V)
as backup unit, for rig up and skidding
/walking system
big valve manifolds
small valve manifolds
oil cooler
noise reduction unit
(optional)
hydraulic oil tank
power station E 2*400 (500) kW
(690 V) for redundancy
electrical cabinets
© BAUER Maschinen GmbH, D-86529 Schrobenhausen21
Deep Drilling Division TBA-Series Advantages
Highest Safety Level
• hydraulic driven bolts
© BAUER Maschinen GmbH, D-86529 Schrobenhausen22
Deep Drilling Division TBA-Series Advantages
Highest Safety Level
• hydraulic driven bolts
• man-riding system for mast & top drive inspection
© BAUER Maschinen GmbH, D-86529 Schrobenhausen23
Deep Drilling Division TBA-Series Advantages
Highest Safety Level
• hydraulic driven bolts
• man-riding system for mast & top drive inspection
• no fingerboard, no derrickman needed
© BAUER Maschinen GmbH, D-86529 Schrobenhausen24
Deep Drilling Division TBA-Series Advantages
Highest Safety Level
• hydraulic driven bolts
• man-riding system for mast & top drive inspection
• no fingerboard, no derrickman needed
• hands-free operation
• automated pipe handling system
© BAUER Maschinen GmbH, D-86529 Schrobenhausen25
Deep Drilling Division TBA-Series Advantages
Highest Safety Level
• hydraulic driven bolts
• man-riding system for mast & top drive inspection
• no fingerboard, no derrickman needed
• hands-free operation
• automated pipe handling system
• spacious drillfloor for safe operation
• additional observation via colour camera system
© BAUER Maschinen GmbH, D-86529 Schrobenhausen26
Deep Drilling Division TBA-Series Advantages
Automation and Control
• ergonomic workplace with joystick control
• drilling information system (real-time & historical)
• data acquisition system
• optional satelite data transfer
• automated drilling control systems (e.g. WOB)
• anti-collission systems
© BAUER Maschinen GmbH, D-86529 Schrobenhausen27
Deep Drilling Division TBA-Series Advantages
Increased Equipment Availability
• redundancy of key systems
electro-hydraulic power unit with parallel circuits
additional emergency function
electric drawworks with emergency drives
pipe handling system and catwalk
• equipment maintenance
installation of low-maintenance components
easy equipment access (e.g. service platforms, man-riding system)
implementation of maintenance programs
remote fault diagnosis system
• after-sales service
24 hrs after sales service 365 days a year
worldwide spare and wear parts availability
© BAUER Maschinen GmbH, D-86529 Schrobenhausen28
Deep Drilling Division TBA-Series Advantages
Reduction of Project Costs
• compact footprint
© BAUER Maschinen GmbH, D-86529 Schrobenhausen29
Deep Drilling Division TBA-Series Advantages
Reduction of Project Costs
• compact footprint
• reduction of transport costs
container-sized components
limited amount of heavy loads
components with container locks
© BAUER Maschinen GmbH, D-86529 Schrobenhausen30
Deep Drilling Division TBA-Series Advantages
Reduction of Project Costs
• compact footprint
• reduction of transport costs
container-sized components
limited amount of heavy loads
components with container locks
• fast and safe rig-up operation
minimized crane capacity
modular design
© BAUER Maschinen GmbH, D-86529 Schrobenhausen31
Deep Drilling Division TBA-Series Advantages
Reduction of Project Costs
• compact footprint
• reduction of transport costs
container-sized components
limited amount of heavy loads
components with container locks
• fast and safe rig-up operation
minimized crane capacity
modular design
• optimized and flexible rig moves
skidding system
walking system
© BAUER Maschinen GmbH, D-86529 Schrobenhausen32
Deep Drilling Division TBA-Series Advantages
Reduction of Project Costs
• compact footprint
• reduction of transport costs
container-sized components
limited amount of heavy loads
components with container locks
• fast and safe rig-up operation
minimized crane capacity
modular design
• optimized and flexible rig moves
skidding system
walking system
• enhanced safety
• automation of repetitive sequences
© BAUER Maschinen GmbH, D-86529 Schrobenhausen33
Deep Drilling Division TBA-Series Advantages
Reduction of Project Costs
• compact footprint
• reduction of transport costs
container-sized components
limited amount of heavy loads
components with container locks
• fast and safe rig-up operation
minimized crane capacity
modular design
• optimized and flexible rig moves
skidding system
walking system
• enhanced safety
• automation of repetitive sequences
• reduced man power
• increased equipment availability
© BAUER Maschinen GmbH, D-86529 Schrobenhausen34
Deep Drilling Division Mud Handling Systems
Mud Handling Components
• mud pumps up to 1600 HP• shale shakers• centrifuges• mixing systems• storage systems
© BAUER Maschinen GmbH, D-86529 Schrobenhausen35
Deep Drilling Division Top Drive System
Top Drive System TDK-65-500:
• top drive system to upgrade existing drilling rigs
• hydraulic top drive TDK-65-500 500tn hook load
• torque beam (according to client‘s requirements)
• control panel for operation
• matching hydraulic power pack