DEEP SEA ELE CT RONI CS 5220AUT O MAI NS

FAILUREMODULE

FEAT URES

Comprehensive remotecommunication via optionalRS232 port. Provides RS232Modem link to PC via either PSTNline or GSM network (using asuitable modem). The module canalso signal Engineers via their cellphones using the GSM SMSmessaging system to advise ofsystem alarms.

Optional RS485 ‘Modbus’ output.Using industry standardcommunication protocol allowsfull system integration into newand existing buildingmanagement and controlschemes.

Module provides a number ofcontrol and monitoring featureswith expansion capabilities tomeet with more demandingspecifications. The ideal choicewhere a remote communicationscontrol system is specified (whenused with one of the comms outputoptions above).

Power measurement is includedin the comprehensivespecification (detailed right).

Clear icon based language freedisplay provides access to fullgen-set instrumentation

‘Hid-‘til-lit’ SMD LED technology isutiised to provide at a glancediagnosis of fault conditions andoperating state.

Front panel programming of trippoints and timers, allows fieldchanges to be made to themodule settings.

Event LogThe instrumentation displays aresupplemented further by EVENTLOG VIEW, which shows the last15 shutdown events along withdate and time of shutdown.

LED indication‘Hid-‘til-lit’ icons are used to showthe presence of alarm conditionsdetected by the module.

In addition 4 uncommitted LCDsegments allow the user toconfigure the module to provideother status indications from eitherinternal states or from externaldigital inputs.

Digital InputsThe module accepts the followingdigital inputs:Emergency Stop Input - A N/C DCpositive inputFully configurable warning orshutdown inputsWith the exception of theEmergency Stop Input, these areconfigurable to be either N/C or N/Ocontacts connected to the -Ve DC.The 6 fully configurable auxiliaryinputs can be selected to beindication, warning or shutdowninputs either immediate or held offduring start up to allow for use asprotection expansion inputs.Alternatively they may beconfigured to control extra functionssuch as Lamp Test or Remote Startinput, and many others - refer toappropriate manuals for details.

Description continues overleaf…Deep Sea Electronics plc reserve the right to changespecification without prior notice

Issue 219/12/02 VH

The 5200 series modules havebeen designed for front panelmounting. The module is fittedinto the cut-out with the fixingclips removed. These are thenfitted from the rear. Connectionis via locking plug and socketconnectors.

DESCRIPT ION

The Model 5220 is an Automatic MainsFailure Control Module. The module isused to monitor a mains supply andautomatically start a standby generator set.The module also provides indication ofoperational status and fault conditions,automatically shutting down the genset andindicating failures by means of an LCDdisplay, and appropriate flashing LED onthe front panel.Selected timers and alarms can be alteredby the customer from the front panel.Alterations to the system are made usingthe 810 interface and a PC. This interfacealso provides real time diagnostic facilities.

It is also possible to monitor the operationof the system either locally or remotely.(Optional: Remote Communications outputversions only).

Easy pushbutton controlOperation of the module is via pushbuttoncontrols (with security locking facility)mounted on the front panel withSTOP/RESET, AUTO, MANUAL andSTART pushbutton. The first threepushbuttons feature LED ‘selected’indications. Further pushbuttons provideLCD DISPLAY SCROLL and EVENT LOGVIEW functions.

Microprocessor controlThe module features 16-Bit microprocessorcontrol and a comprehensive list of timersand pre-configured sequences. Thisallows demanding specifications to beachieved. Configurable expansion facilitiesare also provided .

MeteringThe 5220 module provides metering viathe LCD display with the followinginstrumentation displays, accessed via theLCD DISPLAY SCROLL push-buttons:

Generator Volts L1-N, L2-N, L3-NGenerator Volts L1-L2, L2-L3, L3-L1Generator Amps L1,L2,L3Generator Frequency HzEngine Speed RPMEngine Oil PressureFuel Level %Engine TemperaturePlant battery VoltsEngine Hours RunGenerator kVAGenerator kWGenerator CosθMains Volts L1-N, L2-N, L3-NMains Volts L1-L2, L2-L3, L3-L1Mains Frequency Hz

SPECIF I CAT ION

DC Supply:8 to 35 V Continuous.

Cranking Dropouts:Able to survive 0 V for 50 mS, providingsupply was at least 10 V before dropoutand supply recovers to 5V. This isachieved without the need for internalbatteries.

Max. Operating Current:425mA at 12 V & 215mA at 24 V.

Max. Standby Current:250 mA at 12 V & 125 mA at 24 V.

Alternator Input Range:75V(ph-N) to 277V(ph-N) AC (+20%)

Alternator Input Frequency:50 - 60 Hz at rated engine speed(Minimum: 15V AC Ph-N)

Magnetic Pick-up Voltage InputRange:+/- 0.5 V to 70 V Peak

Magnetic Input Frequency: 10,000 Hz(max)

Start Relay Output:16 Amp DC at supply voltage.

Fuel Relay Output:16 Amp DC at supply voltage.

Auxiliary Relay Outputs: 5 Amp DC at supply voltage.

Dimensions:240mm x 172mm x 57mm(9½’’ x 6¾’’ x 2¼’’ )

Charge Fail / Excitation Range:0 V to 35 V

Operating Temperature Range:-30 to +70°C

Mains Sensing Input Range:15V(ph-N) to 277V(ph-N) AC (+20%)

Mains Sensing Input Frequency:50 - 60 Hz

Generator loading Relay Output:8 Amp AC 250V.

Mains loading Relay Output:8 Amp AC 250V

T IMERS A ND I NPUTFUNCT IONS

Start delay timer

Stop delay timer

Crank/Crank rest timers

Engage attempt and manual cranklimit timers

Safety on delay timer

Warm-up timer

Cooling timer

Energise to stop hold timer

Pre-heat timer / Pre-heat bypasstimer

Smoke limiting control timers

Fail to stop timer

Over-speed overshoot timer

Breaker pulse control timers

DC Battery alarm delay timers

NOTE

An Automatic Start version of the 5220 isalso available (Model 5210).Please refer to Deep Sea Electronics fordetails

DESCRIPT IONCon t inued

Analogue inputsProvided for Oil Pressure, EngineTemperature and Fuel Level. Theseconnect to conventional engine mountedresistive sender units (such as VDO orDatcon Type) to provide accuratemonitoring and protection facilities.Alternatively they can be configured tointerface with digital switch type inputs forLow Oil Pressure and High EngineTemperature shutdowns. Fuel levelgauge provides a low fuel level alarm,and transfer pump control logic.

Relay outputsProvided for Fuel Solenoid Output, StartOutput and three configurable outputs.The configurable relay functions can beselected from a range of differentfunctions, conditions or alarms. Therelays supply positive plant supply out.Additional output relays can be added bymeans of a 157 Relay ExpansionModule. A total of 11 outputs areavailable with full expansion of the 5220Module. This allows the module systemto be incorporated into existing telemetryor Building Management Schemes viaVolt-free contacts. Refer to appropriatemanuals for details.

Multiple alarm channelsProvided to monitor the following:

Under/Over Generator Volts

Over-current

Under/Over Generator Frequency

Under/Overspeed

Charge Fail

Emergency Stop

Low oil pressure

High engine temperature

Fail to Stop

Fail to Start

Low/High DC Battery Volts

Low Fuel Alarm

Loss of speed sensing signal

Mains out of limits

Mains Under Volts

Mains Over Volts

Mains Under Freq

Mains Over Freq

T ELEMET RY

The 52xx Series PC software is MS-WindowsTM based and allows theoperator to control the module from aremote location.

The remote operator can also view theInstrumentation, Alarm and Event Logdetails, and the Relay and Input status.

Optional featuresThe 5220 module can provide the userwith full telemetry facilities via theoptional communications software. Themodule can be either connected to thePC using the 810 interface or via asuitable modem.Remote Communications output versiononly - RS232 or RS485 available.

In the event of the module detecting analarm condition, it will initiate a modemdial-out to the host PC informing theremote operator of the problem, givingidentification of the module followed byalarm event and time and date of theoccurrence.Remote Communications output versiononly.

EVENT CAPT URE

To assist in fault-finding etc., thestandard module features an EventCapture facility. This records the last 15shutdown alarms, allowing the operatorto view the recent operating history of themodule.

Event Log:

CONFIGURAT ION

PC based configuration software allowsfor fast, simple and secure configurationof module parameters. Utilising the P810interface to provide a safe isolated link tothe PC, changes can easily be made tothe system by authorised personnel.

Complex configurations can be savedand loaded from disk or output to aprinter for reference. Diagnostic facilitiesallow for fault finding and monitoringduring test and installation.

Alternatively, selected alarm trip pointsand timers can be adjusted from the frontpanel buttons.

BUILT - IN F UNCT IONS

Alternator Under/Over VoltsWarning/Shutdown

Alternator Under/Over Freq.Warning/Shutdown

Under/Over SpeedWarning/Shutdown

Low Oil Pressure Warning/Shutdown

High Engine TempWarning/Shutdown

High/Low Battery Volts Warning

Over-current Warning/ElectricalTrip/Shutdown

Adjustable crank cycle/attempts

External remote start input (Onload/Off load)

Built in Exercise Scheduler

Magnetic Pick-up or Alternatorspeed monitoring

Event Logging of Shutdown Alarms

Full Remote Control and Telemetry(Option)

Graphic Icon based LCD Display fortrue Multi-lingual use

6 Digital inputs - Fully userconfigurable

3 Configurable relay outputs

LCD Back-lighting for low light leveloperation

System lock input

SMS messaging capability withsuitable GSM Modem

Front panel configuration of timersand alarm trip points

ENVIRO NMENT ALT EST ING ST ANDARDS

Electromagnetic CompatibilityBS EN 50081-2: 1992 andEN 61000-6-4: 2000 EMCEmission Standards for the IndustrialEnvironment

EN 61000-6-2:1999 EMC ImmunityStandard for the Industrial Environment

VibrationBS EN 60068-2-6 Ten sweeps (up andback down) at 1 octave/minute in each ofthe three major axes.5Hz to 8 Hz @ +/-7.5mm constantdisplacement.8Hz to 500 Hz @ 2gn constantacceleration

TemperatureCold:BS EN 60068-2-1-to -300CHot:BS EN 60068-2-2 to 700 C

HumidityBS EN 2011 part 2.1 93% RH @ 400 for48 hours

ShockBS EN 60068-2-27 Three half sineshocks in each of the three major axes15gn amplitude. 11mS duration.

Electrical SafetyBS EN 60950 Low VoltageDirective/Safety of informationtechnology equipment, includingelectrical business equipment.

5200 serieconfiguration s

CASE DI ME NSIONS

T Y

Panel cutout 220mm x 160mm ( 8.7” x 6.3”)

To plant supply +ve

CrankStartermotor

BatteryCharge

alt.WL

F F

Fuel

Emer

genc

y st

op

internal emergency stop

Con

figur

able

aux

iliary

inpu

t 1

Con

figur

able

aux

iliary

inpu

t 2

Con

figur

able

aux

iliary

inpu

t 3

Con

figur

able

aux

iliary

inpu

t 4

Con

figur

able

aux

iliary

inpu

t 5

L1

L2

L3

NF2A F2A F2A

+

Supply forcontroller

These ground connections must beon the engine block and must bea sound electrical connection to the sender bodies.The ground wire to terminal 47 must not be used to provide a groundconnection to any other device.

Coo

lant

tem

p. s

ende

r

Fuel

leve

l sen

der

RS485Optional

9 way D

OptionalRS232

5220 controller OptionalCanBus

Not connected

Output expansion157 relay board or548 annunciator

s oftware

810 interface

810

157/548Ground screenat one end only

FunctionalEarth

MPU1718

166 7 81413121110474645

Oil

pres

sure

sen

der

4494531 2

39 40 41 42 43

CT common

CT Earth

35 36 37 38

20 21 22

23 24 25

26

Con

figur

able

aux

iliary

inpu

t 6

15

Con

figur

able

aux

iliary

out

put 1

Con

figur

able

aux

iliary

out

put 2

Con

figur

able

aux

iliary

out

put 3

SCR A B

COM H L

Not

con

nect

ed

F2A F2A F2A

31 32 33 34

G M

LOAD

Mechanical interlock

Electrical interlock

Generator Mains (utility)

19Not connected

28273029

Generatorloadingrelay

Mainsloadingrelay

L1

L2

L3

N

Deep Sea Electronics Plc.Highfield House, Hunmanby IndustrialEstate, North Yorkshire. YO14 0PH.

ENGLANDTel:+44 (0)1723 890099.Fax: +44 (0)1723 893303.

Email: sales@deepseaplc.comWeb: www.deepseaplc.com

Deep Sea Electronics inc.5301 E. State St. – Suite 202

Rockford, Illinois 61108U.S.A.

Phone: +1 (815) 316-8706Fax: +1 (815) 316-8708

Email: dsesales@deepseausa.comWeb: www.deepseausa.com

P ICAL CO NNECT IO NS

57mm [2 1/4"] 240mm [9 1/2"]

172mm [6 3/4"]