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Page 1: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

www.millbrook.co.uk

Defence

Page 2: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Defence and Military Testing

At Millbrook, we are proud to support the World’s finest Armed Forces with our independent and impartial test services.

We are the home of the UK’s Battlefield Mission and we test front line

vehicles against their System Requirements.

We provide the Armed Forces, vehicle manufacturers and system suppliers

with engineering, trialling, safety, legislative requirements and performance

support. Our services cover vehicle development, decision making and in-

service operation. We plan and implement test and evaluation programmes

and provide impartial test results.

We have 70 km of outdoor tracks and specialist laboratories to cover all of

the tests required in the development and assessment of vehicles. We are

the first choice for defence and military testing in the UK.

We are backed by a major UK-based engineering group, which

gives us stability and allows us to invest for the long-term.

Please do not hesitate to contact us if we can be of service.

Connor McCormack

President

Information on the activities and locations within the scopes of UKAS and FINAS

accreditations is available on the websites www.ukas.com and www.finas.fi

Safety and Integrity Customer

Service

Strategic Priorities

Business Improvement

Investment and Acquisitions

Employer of Choice

2498 10121 10121

Page 3: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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UK MoD Testing at Millbrook Millbrook Group Overview

Services• Vehicle Testing

• Vehicle Testing: Environmental

• Vehicle Testing: Capability

• Vehicle Testing: Durability

• Vehicle Testing: Safety

• Vehicle Testing: Legislative Compliance

Case Studies• Mastiff 2 Baseline Assesments for Mastiff 1.95

• Legislative Noise and Vibration

Further Information• Venues

• Track Testing - UK

• Track Testing - Finland

• Laboratory Testing – UK

• History

• Locations

4

6

10

12

14

16

18

20

24

26

30

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39

Contents

Page 4: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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MoD Testing at Millbrook

Chosen by the MoD as their independent vehicle trials and engineering specialist in the Land Environment.

The UK MoD has entered a long-term formal agreement with Millbrook

to provide through-life, cross functional support and engineering advice

for its equipment programmes.

This arrangement provides a rapid response to customer needs.

Subject matter experts provide test and engineering support, including

assessment and advice on performance, to projects across the entire

procurement cycle.

This includes:

• Analysis and formulation of requirements

• Planning and execution of integrated test and evaluation programmes

• Advice on safety and legislation requirements

• Mobility testing

• Reliability testing

• Environmental testing

• Human factors testing

• Electromagnetic compatibility testing

• Advice to optimise vehicle performance, availability and cost

of ownership

Page 5: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Page 6: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Millbrook Group Overview

Millbrook is part of Spectris plc

Spectris is a leading supplier of productivity-enhancing

instrumentation and controls.

Millbrook is best known for its test tracks where it performs

repeatable tests in a safe and secure environment. Millbrook

also has a range of test facilities for full vehicles, tyres

and components, including engine dynamometers, e-motor

and e-axle test cells, structural test laboratories, crash

laboratories, interior systems laboratories, advanced

emissions chassis dynamometers, battery test facilities

and innovative indoor winter test tracks.

Millbrook supports its customers with the supply and service

of dynamometer based test systems, specialist vehicle

conversions, workshops in its Technology Park and

vehicle-related events.

Defence

Security

Bus, Truck and Off-Highway

Automotive

Fuels and Lubricants

Markets

Tyres

Driveline Test Systems

Electrification Test Systems

Systems

Powertrain Test Systems

Test Cell Automation Software

Engine and Emissions Testing

Type Approval Testing

Safety Testing

Battery and E-Machine Testing

Vehicle and Component Testing

Tyre Testing

Connectivity and Autonomy Testing

WinterTesting

Services

Page 7: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Defence

Security

Bus, Truck and Off-Highway

Automotive

Fuels and Lubricants

Markets

Tyres

Driveline Test Systems

Electrification Test Systems

Systems

Powertrain Test Systems

Test Cell Automation Software

Engine and Emissions Testing

Type Approval Testing

Safety Testing

Battery and E-Machine Testing

Vehicle and Component Testing

Tyre Testing

Connectivity and Autonomy Testing

WinterTesting

Services

Page 8: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Services

Millbrook has the knowledge, experience and facilities to support customers’ trialling needs throughout the equipment procurement life-cycle.

Page 9: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,
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Vehicle Testing

Cold Weather Testing

Durability

Capability

Environmental Testing System Engineersing

Customer Specific Tests

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Millbrook can measure almost any parameter required for vehicle development, capability definition, benchmarking and homologation, and provide in-service support for any defence vehicle to optimise performance, availability and cost.

• Environmental

• Safety

• Legislative Tests

Millbrook has the latest measurement and data acquisition systems

for drive-by noise, vibration, braking, steering effort, internal noise,

heating and cooling systems, refinement or the performance of any

other vehicle subsystem or vehicle mounted system. Millbrook’s unique

combination of on and off-road tracks, features and venues provides an

unrivalled location for benchmarking, demonstration and the rigorous

measurement of vehicle mobility.

• Mobility

• Reliability and Maintainability

• Counter Surveillance

Signatures

Millbrook provides systems engineering expertise including

but not limited to:

• Translation of User Requirements Documents (URDs) and System

Requirement Documents (SRDs) (in relation to the concepts of use,

employment and operation documentation) for new and current

in-service platforms and equipment;

• Integrated Test, Evaluation and Acceptance Planning (ITEAP);

• Generic Vehicle Architecture (GVA) expertise;

• Subject matter expertise in pan-Defence Lines of Development

(DLOD) platform, systems and integration; and

• Land Open Systems Architecture (LOSA) subject matter expertise;

• Maintainability advice and assessment encompassing technical

publications and maintenance verification against the UK MoD

Land Standard.

Page 12: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Vehicle Testing: Environmental

Millbrook has the ability to test to all aspects of DEF STAN 00-35 or MIL STD 810, including:

Millbrook has a range of test chambers to meet customers’ needs,

including DEF STAN, MIL STD or unique System Requirement.

• Hot

• Cold

• Solar

• Humidity

• Salt Mist

• Fungus and Mould

• Sand and Dust

Millbrook performs vibration testing, ranging from one off tests to full

block mileage accumulation programs.

For off-track testing, environments can be simulated

through VSAC or chassis dynometer tests. Millbrook

offers extensive hydraulic and electro-magnetic

vibration testing capabilities.

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Chamber specifications:

• Internal dimensions:

14m × 6m × 6m

• Main vehicle door opening:

h 5.1m × w 5.0m

• Maximum temperature:

+85°C ± 2°C

• Minimum temperature:

-60°C ± 2°C

• Ramp rate:

0.5°C/min (average)

• Humidity:

3% RH to 98% RH

• Solar array compatibility

Millbrooks Large Climatic Chamber is used for conducting environmental tests to customer specifications and military and industry standards.

Page 14: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Vehicle Testing: Capability

• Mobility

• Handling

• Counter-Surveillance

Signatures

Millbrook measures the capability and performance of any defence vehicle, including:

• Human Factors

• Load Capacity

• Range

• Advice on Requirement Setting

Assessing the capability and performance limitations of vehicle

platforms, as laid out in DEF STANs 23-6, 23-9, 00-3, 00-6, 08-6,

00-25 and 00-250 is fundamental to development and sign-off.

Millbrook has a wide variety of on and off-road tracks and repeatable

capability obstacles for the rigorous measurement of vehicle mobility,

benchmarking and demonstration.

Millbrook has the experienced staff required to prepare test vehicles,

collect data and assist with analysing results. They can asses

performance, collect and read load data during a specific event or

record real world driving to develop correlations for future laboratory

or track-based testing.

Page 15: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Page 16: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Vehicle Testing: Durability

Millbrook assesses the reliability of military vehicles to the procedures

laid out in DEF STAN 00-42.

A Battlefield Mission is a driven trial over hundreds of kilometres of

appropriate repeatable terrain to evaluate the reliability and durability

of a full vehicle or a system. All testing and reporting is undertaken

independently and impartially.

Missions are split into Road, Track and Cross Country surfaces. These

are repeatable, measured and consistent. The percentage, by distance

driven on each surface, is determined by the role of the vehicle.

Millbrook monitors vehicles on trial and carries out detailed inspections

at the end of each mission or after a failure. It provides full, immediate

feedback to stakeholders.

Millbrook’s technicians perform routine maintenance in line with vehicle

manuals and manufacturers’ specifications.

If required, Millbrook can also host Incident Sentencing Committees

(ISCs), whereby a group of stakeholders discuss and categorise each

mechanical or electrical failure by severity, as detailed in documentation

created after each regular inspection.

• Reliability Growth Trials

• Reliability Qualification Trials

• Reliability Demonstration Trials

• Product Reliability Acceptance Trials

• Structural Testing

• Reliability Sign-off

Millbrook is Home of the Battlefield Mission, including:

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Working with Millbrook provides access to one of the most

comprehensive arrays of commercially available test facilities and

expertise anywhere in the world.

Millbrook can modify many of the test features to suit individual

customer requirements. Please contact Millbrook to discuss particular

requirements.

The laboratories can accommodate test samples from component level

right up to full HGV vehicle bodies and bigger.

Durability, Strength and Fatigue

• Whole vehicle general quality, corrosion and structural durability

• Specialist durability schedule correlation team

• Proving Ground with high speed circuit, hill route including gradients

up to 26%, specialist durability surfaces and features

• Corrosion chambers up to 12m x 7m x 3.5m, 50oC and 20% to 100% RH

• Climatic chambers up to 13.7m x 5.7m x 6m, -60oC to +150oC and up

to 98% RH

• Ride simulator for wheelbase up to 15m, up to 3 axle, axle loads of

up to 12 tonnes and gross vehicle weight up to 36 tonnes

• Hydraulic actuators up to 500kN

• Single and multi axis

• Road Load Simulation

• 600°C diesel burners

• Exhaust durability

• Stress and strain analysis

Millbrook offers 800m² of structural test laboratories, supported with electro-hydraulic ring mains. A reinforced concrete strong floor grid and a dynamic modular beam system.

Page 18: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Vehicle Testing: Safety

Full Scale Crash

ServoSled

Airbag Deployment

Electromagnetic Compatibility (EMC)

Blast and Ballistic Protection Evaluation

Rollover

Page 19: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Performing high complexity tests to meet a wide range of global legislative and development test scenarios.

Millbrook’s full-scale crash, ServoSled and safety systems laboratories

have been at the forefront of vehicle, system and occupant protection

testing for over 40 years and provide high complexity tests that meet

a wide range of global legislative and development test scenarios.

With the availability of ultra-compact data acquisition and digital camera

systems, Millbrook can meet all the defence industry needs.

Testing to DEF STANS 59-411 and 61-5, Electromagnetic Compatibility

(EMC), is a rigorous and vital part of bringing a vehicle into service

and ensuring it is safe and provides a suitably quiet EM environment

for C4ISTAR mission systems. Millbrook has access to one of the UK’s

largest EMC chambers. This is equipped with a rolling road providing

load and drive to wheeled vehicles to ensure all modes of operation are

covered during EMC testing.

Page 20: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Vehicle Testing: Legislative Compliance

Millbrook provides briefings on and trialling against prevailing legislation and requirements, tailored to the customer’s needs.

Millbrook’s engineers are experts in UK/ EC/ECE automotive legislation

and with a VCA team based on-site (together with the experience of

working with many other certification agencies), they efficiently manage

homologation testing programmes.

Millbrook is able to provide advice against individual legislative

regulations, make recommendations and offer pragmatic solutions

where legislation may not be appropriate in a military environment

• Hill Hold

• Drive-by Noise

• Speedometer Accuracy

• Exterior Projections

• WBV/HAV

• Internal Noise

Page 21: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Page 22: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Case Studies

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Page 24: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Mastiff 2 Baseline Assessments for Mastiff 1.95

Vehicle: Mastiff 2

Fig 1: An MoD Mastiff 2 reverses up the 500mm

Step Climb to assess its mobility and usability

Contract Description

The MoD intends to upgrade all Mastiff 1

variants to the new Mastiff 1.95, using as

many common components as possible with

the Mastiff 2. The aim being that the user will

not be able to tell a Mastiff 1.95 from a Mastiff

2 due to the similarity of the user experience.

Therefore, the MoD contracted Millbrook to

baseline the capabilities of a Mastiff 2 and

in turn, set the user requirements for the

Mastiff 1.95. To do this, Millbrook carried out

a number of user experience-focussed tests

in the forms of ITEAPs, including:

1. Tilt

2. Visibility

3. Wash-Wipe

4. J Turn

5. Double Lane Change

6. Brake-in-Turn

7. Steady State Turn

8. Steering Effort

9. Wire Cutter Capability

10. Hand Brake Hold

11. Secondary Braking

12. Isolation

13. 12V and 24V Sockets

14. EMC

Fig 2: Two MoD Mastiff 2

executing the towing test

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41. Fuel Range

42. Cold Start

43. Cold Cycle

44. Hot Cycle

45. Rain

46. Defrost/Demist

47. Sand and Dust

Test Facilities Used

All on highway and off high way mobility

facilities, environmental chambers,

EMC chamber, workshop

Test Methodology/Standards

• Def Stan 23-6

• Def Stan 00-6

• Def Stan 00-35

• Def Stan 00-250

15. Fuel Gauge Accuracy

16. Speedometer Accuracy

17. Drive-by Noise

18. Thermal Signature

19. Acoustic Signature

20. Fuel Tank Safety

21. Acceleration

22. Net Power at Wheels

23. Calibration and Gearbox Susceptibility

24. Towing

25. Engine Exhaust Brake

26. Braking and Fade

27. Transmission Locking

28. Articulation

29. Gradeability

30. Ground Pressure

31. Clearance Angles

32. Wading

33. Dynamic Tilt

34. Step Climb

35. Turning Circle

36. Dimensions

37. Masses

38. Whole Body and Hand Arm Vibration

39. Ingress and Egress

40. Ergonomics

Page 26: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Legislative Noise and Vibration

Contract Description

Millbrook is carrying out testing for the UK MoD

to ensure compliance to legislation relating to

noise and vibration and to protect the health

and safety of the users of the PMVP fleet of

vehicles. This legislation is the Control of Noise

at Work Regulations 2005 and the Control

of Vibration at Work Regulations 2005. This

contract covers twelve PM priority vehicle

platforms selected by the Authority, including:

1. Mastiff 3 TCV

2. Jackal 2a MWMIK

3. Husky TSV(M) UV

4. Ridgback TCV RWS

5. RWMIK+

Fig 1: The troop compartment of an MoD Ridgback ballasted

and instrumented for legislative whole body vibration, hand

arm vibration and workplace noise data gathering.

Fig 2: An MoD Jackal ballasted and instrumented for

legislative whole body vibration, hand arm vibration and

workplace noise data gathering, note the Anthropomorphic

Test Device (ATD) in the gunner’s position.

Page 27: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Each vehicle is undergoing two weeks of

trialling across 23 disparate surface types,

in two load states. This will also assess

each vehicle’s ability to negate the effects of

vibration imparted to the vehicle and any effect

this may have on the occupants or munitions in

the vehicle. In total, 128 channels of noise and

vibration data will be acquired on each vehicle.

All aspects of this test programme, including

all the tri-axial accelerometer and microphone

instrumentation is compliant to the stringent

requirements of ISO 17025 accreditation.

Test Facilities Used

Off-Highway Track Facilities

Test Methodology/Standards

• ISO 5349-1

• ISO 2631-1

• Directive 2002/44/EC

• Directive 2003/10/EC

• Control of Noise at

Work Regulations 2005

• Control of Vibration at

Work Regulations 2005

• Def Stan 23-6

• Def Stan 00-35 Part 3 Issue 4

Working with the Authority, this project has also

included a number of innovations, including:

1. Implementing attenuation curves to

the noise data in order to account for

the noise cancelling effects of operators’

headphones. Measurements are taken

with and without these attenuation

curves in place.

2. Use of ATD dummies to accurately

represent the mass and seat pressure

of real world occupants, especially in

gunner positions.

Page 28: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Further Information

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Page 30: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Venues

Millbrook has a number of event venues around its proving grounds in the UK and in Finland, each with its own atmosphere.

Millbrook’s events team give customers complete flexibility for event

design, with each venue being available on an exclusive basis. They are

located in a secure environment, allowing for total confidentiality.

Millbrook offers customers the opportunity to combine top-grade

hospitality and catering with access to private test tracks. This makes

the facilities ideally suited to product launches or dealer training, with

classroom sessions followed by driving experiences.

Test World

In Finland, Millbrook

is able to offer tailored

events, combining

driving on snow and ice

with skiing, Husky dog

sledging, Northern Lights

discovery and other typical

Lappish activities.

Concept 1

per wing

per dome

Concept 2

Pod

Cubo

Test World

Area Theatre Cabaret Dining Drinks

388m2

160m2

1,250m2

375m2

120m2

350

150

1,000

80

30

120

50

600

80

30

300

100

1,000

80

30

425

150

1,000

80

30

1,250 hectares of possibilities

Venue

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Concept 1

A flexible space that can be

configured for 50 to 500 people,

overlooking the steering pad.

Concept 2

1,250m2 of open space for large

events for up to 1,000 people.

Pod

A discreet, medium-sized

venue close to the tracks

with parking for vehicles.

Cubo

An intimate venue for up to

30 guests in the heart of the

proving ground.

Page 32: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

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Track Testing – UK

Millbrook Proving Ground in the UK contains an unrivalled combination of tracks suitable for virtually every vehicle test.

Millbrook Proving Ground was purpose-built as a test facility for

passenger cars and heavy duty vehicles. The on-road tracks include

the famous Millbrook Hill Route, which simulates challenging European

roads, the high speed circuit and numerous special surfaces.

The off-road tracks contain a large number of obstacles that test the

capabilities of the finest civilian and defence vehicles.

• On-Road Tracks and Features

1. Hill Route

2. Hill Route Loop 1

3. Hill Route Loop 2

4. Hill Route Loop 3

5. High/Constant Speed Circuit

6. City/Handling Circuit

7. Outer Handling Circuit

8. Steering Pad

9. Steering Pad

10. Mile Straight/Mile Straight Apron

11. Driveway Ramps

12. Truck Slopes

13. Sine Waves

14. Random Waves

15. Noise Generating

16. Belgian Pavé

17. ABS and Traction Control

18. Drive-by External Noise

19. Twist Humps

20. Troughs

21. Rough Tracks, Kerbs and Features

• Off-Road Tracks

22. Off-Road and Severe Off-Road

• Off-Road Technical Features

23. Wading Pond

24. Semi Axle Bumps

25. Axle Bumps

26. Severe Vehicle Twist

27. Rock Run

28. Wading Trough

29. Concrete Ditches

30. Concrete Kerbs

31. Ditch Run

32. Mortar Holes

33. Log Roll

34. Log Run

35. Steps

36. One in One

37. 25° Traverse

38. Gravel Hills

39. 35% Gravel Hill and 155° Breakover

40. Snake Climb

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14

8

19

42

1

12

5

11

3

7

5

6

20

15

16

13

21

18

17

22

4645

23 44–

48 51

47

10

9

Scale: 500m

41. Sand Hills

42. Deep Ditches

43. Twist Climb

44. Offset Sinusoidals

45. Structural Test Features

46. Berm Road

47. Gravel Road

48. 60% Hill Slope

49. Severe Articulation/Hummer Hollows

50. Recovery Vehicle Winch

Anchor Points

51. Gravel Pits

Workshops available to rent

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Track Testing – Finland

Test World prepares the snow and ice

tracks to give consistent, repeatable

test results that are highly valued by

tyre and passenger car test teams.

The proving grounds are laid out to provide

each visiting test team with its own garage

and set of handling tracks, so maximising

test efficiency and confidentiality.

The location 300km North of the

Arctic Circle provides an

exceptionally long winter test season,

with outdoor tracks often open from

October to April and indoor tracks

open year round.

The Mellatracks and Airport Proving Grounds are home to superb winter test tracks and innovative Indoor facilities.

Airport Proving Ground

4

Handling Tracks1. Snow Handling 1800 x 8m7. Ice Handling 1100 × 6m8. Snow Handling 1400 × 6m9a. Snow Handling 800 × 6m9b. Snow Handling 800 × 6m10. Snow Uphill 400 × 6m12. Snow Handling 1600 × 8m

Flat Tracks2. Snow Flat 900 × 40m3. Snow Flat 700 × 30m4. Snow Flat 500 × 12m5. Ice Flat 500 × 20m41. Snow Flat 400 × 45m

Other Facilities11. Split Friction Slope 40m, 14°13. Oval Track 1400m14. Soft Snow Tracks 600 × 6m15. Split Friction Track 150m16. Ice and Snow Circle Ø 50–80m17. Comfort Road 700 × 6m18. Hill Slope 30m, 8.6°19. Hill Slope 30m, 11.5°20. City Block21. Garage A 100m2

22. Garage B 66m2

23. Garage C 150m2

24. Garage 2A 200m2

25. Garage 2B 200m2

26. Fuel Station

8

2

20191817

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14

3

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24

26

16

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9a

9b

Airport

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t

Airport Proving Ground East

10

Restau

rant

25

1A1B1C

• Handling Tracks1. Snow Handling 1800 x 8m 7. Ice Handling 1100 × 6m8. Snow Handling 1400 × 6m 9a. Snow Handling 800 × 6m 9b. Snow Handling 800 × 6m 10. Snow Uphill 400 × 6m 12. Snow Handling 1600 × 8m

• Flat Tracks 2. Snow Flat 900 × 40m3. Snow Flat 700 × 30m4. Snow Flat 500 × 12m5. Ice Flat 500 × 20m 41. Snow Flat 400 × 45m

• Other Facilities11. Split Friction Slope 40m, 14°13. Oval Track 1400m14. Soft Snow Tracks 600 × 6m15. Split Friction Track 150m16. Ice and Snow Circle Ø 50–80m17. Comfort Road 700 × 6m18. Hill Slope 30m, 8.6°19. Hill Slope 30m, 11.5°20. City Block21. Garage A 100m2

22. Garage B 66m2

23. Garage C 150m2

24. Garage 2A 200m2

25. Garage 2B 200m2

26. Fuel Station

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Mellatracks Proving Ground

• Other Tracks

3. Ice and Snow Circle Ø 50–200m6. Hill Climb 10°7. Snowhill 25°25. Snow Storage 900 x 35m 61. High Speed Snow Circuit 3120 × 12m62. Snow Vehicle Dynamics Area 380 × 380m63. Snow Vehicle Handling Track 1830 × 10m

• Other FacilitiesG1. Garage 1 240m2

G2. Garage 2 110m2

G3. Garage 3 63m2

G4 Garage 4A 215m2

G4 Garage 4B 38m2

G4 Garage 4C 95m2

GI1 Garage Indoor 1 83m2

GI2 Garage Indoor 2 106m2

I1 Indoor 1 3000m2

I2 Indoor 2 5000m2

OI2 Office Indoor 2 44m2

O1 Office 1 80m2

O2 Office 2 30m2

O3 Office 3 35m2

O4 Office 4 48m2

R Mellakka Restaurant 50paxS3 Storage, Cold Chamber 30m2

F FuelTWG Test World GarageM Maintenance

Handling Tracks4. Ice Handling 1000 × 6m5. Ice Handling 700 × 6m9. Snow Handling 1200 × 6m21. Snow Handling 1200 × 6m22. Snow Handling 800 × 6m27. Snow Handling 1200 × 6m31. Snow Uphill 900 × 6m32. Snow Uphill 950 × 6m43. Snow Handling 1300 × 6m44. Snow Handling 1300 × 6m45. Snow Handling 1400 × 6m

• Flat Tracks 1A. Snow Flat 500 × 50m1B. Snow Flat 500 × 50m1C. Ice Flat 500 × 35m2A. Snow Flat 500 × 50m2B. Snow Flat 500 × 50m23. Snow Flat 400 × 40m24. Ice Flat 420 × 20m41. Ice Flat 420 × 20m42. Snow Flat 350 × 40m 55. Snow Flat 500 × 40m 64. Snow Flat 600 × 50m

• Customer Specific Areas51 – 54

Cargo Gate 2 Main Gate 1

4

9

21

22

25

27

1A

1B

2A

2B

23

24

41

42

3

6

7

1C

45

43

44

5

31

32

53

51

52

54

61

63

62 64

4

G1G2

G3

G4

GI1

GI2

I1 I2

OI2

O1

O2

03

04

R

S3

F

TWG

M

M

55

Other Tracks3. Ice and Snow Circle Ø 50–200m

6. Hill Climb 10°

7. Snowhill 25°

25. Snow Storage 900 x 35m

61. High Speed Snow Circuit 3120 × 12m

62. Snow Vehicle Dynamics Area 380 × 380m

63. Snow Vehicle Handling Track 1830 × 10m

Other FacilitiesG1. Garage 1 240m2

G2. Garage 2 110m2

G3. Garage 3 63m2

G4 Garage 4A 215m2

G4 Garage 4B 38m2

G4 Garage 4C 95m2

GI1 Garage Indoor 1 83m2

GI2 Garage Indoor 2 106m2

I1 Indoor 1 3000m2

I2 Indoor 2 5000m2

OI2 Offi ce Indoor 2 44m2

O1 Offi ce 1 80m2

O2 Offi ce 2 30m2

O3 Offi ce 3 35m2

O4 Offi ce 4 48m2

R Mellakka Restaurant 50pax

S3 Storage, Cold Chamber 30m2

F FuelTWG Test World GarageM Maintenance

Handling Tracks4. Ice Handling 1000 × 6m

5. Ice Handling 700 × 6m

9. Snow Handling 1200 × 6m

21. Snow Handling 1200 × 6m

22. Snow Handling 800 × 6m

27. Snow Handling 1200 × 6m

31. Snow Uphill 900 × 6m

32. Snow Uphill 950 × 6m

43. Snow Handling 1300 × 6m

44. Snow Handling 1300 × 6m

45. Snow Handling 1400 × 6m

Flat Tracks1A. Snow Flat 500 × 50m

1B. Snow Flat 500 × 50m

1C. Ice Flat 500 × 35m

2A. Snow Flat 500 × 50m

2B. Snow Flat 500 × 50m

23. Snow Flat 400 × 40m

24. Ice Flat 420 × 20m

41. Ice Flat 420 × 20m

42. Snow Flat 350 × 40m

55. Snow Flat 500 × 40m

64. Snow Flat 600 × 50m

Customer Specifi c Areas51 – 54

Page 36: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

36

Laboratory Testing

Millbrook’s laboratories have been providing vehicle testing and

validation for nearly 50 years and remain at the forefront of technology.

The facilities offer exceptional in-house calibration capabilities and

the flexibiltiy to design and build rigs and tests to suit customers’

individual needs. They accommodate the testing of whole vehicles,

systems and components, including high performance car engines

and batteries.

At the Leyland and Bedford test facilities, Millbrook has a wide range of laboratories suitable for testing anything from a seatbelt to a 44 ton military vehicle. U

P

UP

UP

UP

UP

UP

Acoustic Enclosure2.5 m

tr Caging

3 mtr Partition

3 mtr Partition

UP

UP

UP

UP

UP

UP

UP

Leyland Site Map

• Powertrain Testing

1. Engine Testing

2. Driveline Testing

3. Electric Machine Testing

• Vehicle Testing

4. Semi Anechoic Chamber

5. Structural Testing

• Interior Systems Testing

6. Vehicle Interior Environment Quality

7. Environmental Chambers

8. Seat Testing

9. Materials Testing

• Other

10. Offices

11. Stores

12. Fuel Stores

13. Vibration Testing

14. Instrumentation and

Calibration

7b 4

5a13

7a5b

13

8a9 14

8b10

Page 37: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

37

Security Lodge

Visitor Car Park

Top Car Park

Main Gate

Reception

7. Environmental Chambers

8. Seat Testing

9. Materials Testing

• Other

10. Offices

11. Stores

12. Fuel Stores

13. Vibration Testing

14. Instrumentation and

Calibration

Bedford Site Map

• Offices and Customer Workshops

1. Main Reception Building

2. Workshops

3. Workshops

4. Innovation Centre

5. Commercial Vehicle Workshops

• Powertrain Testing

6. Dynamometer, PEMS and Engine Testing

Events

• Safety Testing

7. ServoSled

8. Full-scale Crash and Safety Systems Testing

• Vehicle and Interior Systems Testing

7. Main Workshop Building and Instrumentation

9. Environmental Chambers and Component Testing

4

62

1

5

7

3

9

8

Page 38: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

38

History

2012World’s first indoor winter test facility opens

1999Engine testcentre opens

1970General Motors opens Millbrook Proving Ground

2015Millbrook acquires Test World

1991Test World founded

2016Millbrook joins Spectris plc

2001Interior systems testing starts

2011First comprehensive electric motor testing established in Leyland

1980Leyland Technical Centre opens

2017Millbrook acquires test facility in Leyland

1988Millbrook starts to serve third party customers

2013Rutland Partnersacquires Millbrook

Page 39: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

39

Millbrook Group Leyland

Tel: +44 1772 422 911

[email protected]

Millbrook Group operates facilities in the UK and Finland.

• UK

Millbrook Group

Tel: +44 1525 404 242

[email protected]

• Finland

Test World

Tel: +358 44 778 8800

[email protected]

Locations

Page 40: Defence and Military Vehicle Testing Services | Millbrook ... · • Solar • Humidity • Salt Mist • Fungus and Mould • Sand and Dust Millbrook performs vibration testing,

Millbrook Group

+44 1525 404 242

[email protected]

www.millbrook.co.uk

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