deltav pk controller product update - emerson exchange 365
TRANSCRIPT
DeltaV PK Controller Product UpdateSession ID #4-1892
Powerful Standalone.
Easily Integrated.
DISCLAIMER
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presentation are those of the authors and do not necessarily
represent official policy or position of Emerson Global Users
Exchange or Emerson Automation Solutions.
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PHOTOGRAPHY & VIDEO RECORDING POLICY
PRESENTER
Greg Lanza
DeltaV Product Marketing Manager: PKController
AGENDA
Why the PK Controller?
Technical Details
Powerful Standalone
Easily Integrated
Future Roadmap
Summary
Questions
MARKET REALITY ACROSS INDUSTRIES
As industries continue to diversify, small-scale and highly distributed
applications are becoming more important
System Requirements:
RIGHT-SIZED
SECURE
RELIABLE
RIGHT-PRICED
Powerful Standalone. Easily Integrated.
Is your company using modular construction strategies in project
execution today?
SEPARATE PLC PACKAGE REALITY
Multiple Databases
Increased Complexity
Higher TCO
Increased Risk
Maintenance and support of multiple control platforms leads to operational limitations
Powerful Standalone. Easily Integrated.
DELTAV PK CONTROLLER
Powerful Standalone. Easily Integrated.
Industry’s first modular DCS controller.
Built for Today. Ready for Tomorrow.
A fit-for-purpose method of using DeltaV in smaller control applications
A simplified method of controlling Ethernet devices within your plant
HISTORY OF DELTAV CONTROLLERS
M-series Traditional
Controller
S-series Controller
CHARMs IO
Wireless IO
PK Controller
Ethernet IO
Redundant PK Controller Carrier AssemblySimplex PK Controller Carrier Assembly
DELTAV PK CONTROLLER DETAILS
4 Sizes Available100, 300, 750, 1500 DST Capacities
Higher Speeds25, 50, 100ms+ Module execution rate options
Powerful5X the power with 3-4X capacity of SX/MX Controller
Simplex or RedundantEasy, cost-effective redundancy without footprint
On-Board Configuration SavingSD-Card store entire project including graphics
Powerful Standalone. Easily Integrated.
Configuration Retention Without PowerController will bootup after powering down
−
−
−
ACN to DeltaV v14ModbusTCP ServerOPC UA Server
• Simplex or Redundant
− PK Controller Engineering Software− DeltaV ACN, CIOCs, WIOCs, SZs etc.− DeltaV Operator Panel− 3rd Party Panel HMI− 3rd Party Systems,Historians
Other Capabilities
• Isolate protocols between ports
• Limit forwarding between ports
• Electronically disable ports individually
System Connectivity
• Simultaneous protocols: • TypicalUses:
nEthernet Device Con• Communications protocols
ectivity
PK Controller Ethernet Devices Signals
− ModbusTCP Clientor
− EtherNet/IP Scanner• Simplex or Redundant
PK100 16 4,096
PK300 32 8,192
PK750 64 16,384
PK1500 128 32,768
EASY APPLICATION ARCHITECTURE
Powerful Standalone. Easily Integrated.
• Direct connection to existing 8-wide carriers• New M-Series 4-wide carrier
• Up to 8 carriers (any combination of 4 or 8-wide carriers)• All Series 2 I/O cards currently available: bussed, analog, discrete,
etc.
S-Series Traditional I/O
• Up to 8 carriers per PK Controller• All I/O cards currently available: bussed, analog, discrete, etc.
• M-series to S-series I/O Carrier Adapter available now!
M-Series Traditional I/O CHARMs I/O
• Connect up to 16 CIOCs• Networked via DeltaV ACN – redundant or simplex
• Zone1 and Zone 2 Remote I/O supported in integrated system
Wireless I/O
• Connect up to 16 Wireless I/O Cards• Networked via DeltaV ACN – redundant or simplex
• 1420 Wireless Gateway supported in integrated system
CIOC
*(M-Series Series 1 and Intrinsically Safe IO Cards not currently supported)
ULTIMATE I/O ON DEMAND FLEXIBILITY
Powerful Standalone. Easily Integrated.
DISTRIBUTED CHARMS (V14.3.1)
▪ Delivers lower Total Installed Cost
▪ Distributes CHARMs closer to field devices
▪ Up to 8 drops of 12 CHARMs each are
supported
▪ For both DeltaV and DeltaV SIS Electronic
Marshalling
▪ Reduces number of required CIOCs, CSLSs,
and SZ Controllers
▪ Ethernet Star (simplex or redundant) or
▪ Fault Tolerant Ring topology
▪ Copper Ethernet – max 100m
Powerful Standalone. Easily Integrated.
DeltaV SIS with Electronic Marshalling• Integrated system: normal limits apply• Standalone system: connect 1 SZ controller with up
to 16 CHARMs Safety Logic Solvers (CSLS)• Networked via DeltaV ACN and LSN• SIL-3 Rating on CSLS maintained
SLS 1508 Safety Logic Solver• Install directly on M-Series carriers• Connect up to 16 redundant pairs per PK Controller• Can use in combination with traditional I/O on
M-Series I/O Interface Carriers• SIL-3 Rating on SLS 1508 maintained
ULTIMATE SIS FLEXIBILITY
Powerful Standalone. Easily Integrated.
PK AND REDUNDANT M-SERIES 2-WIDE COMPARED
Powerful Standalone. Easily Integrated.
POWERFUL STANDALONE
What version of DeltaV are you using?
Many of the features of a
full-scale DCS
Modular
IIoT Ready
Fast Execution
With DeltaV Tools
Same Software
Same Hardware
Price Competitive
PK Controller
Enclosure
WHAT IS POWERFUL STANDALONE?
Powerful Standalone.
STANDALONE ARCHITECTURE OPTIONS
Large Standalone SystemPK Engineering Software Operator Workstation
Basic Standalone System Small Standalone System
Powerful Standalone.
STANDALONE PK CONTROLLER ENGINEERING SOFTWARE
PK Controller Engineering Software is used to configure, commission and troubleshoot standalone PK Controllers – no limit on quantity!
1. Available in Basic or Professional Version
– Software enabled through Dongle license
2. Two Media Formats Available
– Regular Media Installation on new DeltaV rugged laptop
– Virtual Machine option installed on customer PC of choice
3. Same engineering tools as DeltaV
4. Additional Project Management functionality
– Authenticate standalone PK Controllers
– Compare two configurations to identify changes
– Backup configurations to SD-Card on PK Controller
Powerful Standalone.
PK CONTROLLER ADMINISTRATION
Software Capability Enabled by Dongle Basic Professional
Support For All Configuration Languages in DeltaV ControlStudio ✓ ✓
Control Studio Online ✓ ✓
Diagnostics (Hardware, Software, and Configuration) ✓ ✓
AMS Device Configurator ✓ ✓
DeltaV Live Standard Workstation Software (v14.3.1 and beyond) ✓ ✓
DeltaV Live Premium Workstation Software ✓
Process History View ✓ ✓
Event Chronicle Database storage ✓
DeltaV Continuous Historian (up to 50 parameters) ✓ ✓
Loop Tuning (DeltaV InSight Basic) ✓
PK Project Configuration Comparison ✓
Control Simulation (Simulate Pro, etc.) ✓
Locking and Viewing Locked Configurations (LockedComposites) ✓
Advanced Unit Management ✓
Smart Commissioning Applications (IO Studio & DeltaV DeviceCommissioner) ✓
SIS Configuration (SLS1508 and CSLS) ✓
BASIC VS. PROFESSIONAL ENGINEERING SOFTWARE
Powerful Standalone.
Functionality Standard Premium
Configuration Environment (PK Engineering Software BM vs
PM)
Class-based GEM Creation and Modifications* ✓
SQL Data Sources ✓
Runtime Languages 2 8
Display Complexity Report ✓ ✓
Runtime Environment (PK Operator Panel & PK Engineering
Software)
Display Hierarchy Navigation ✓
Watch Areas ✓
Alarm Rollups ✓
Layouts ✓ ✓
Themes ✓ ✓
DELTAV LIVE LICENSING TIERS
Powerful Standalone.
*Standard tier can access class-based GEMs but cannot edit or create new ones. The GEM’s will behave like dynamos; If the structure of a GEM is changed,
all instances will have to be changed one by one.
Features
STANDALONE OPERATOR STATION OPTIONS
One easily expandable operator station per standalone PK Controller
DeltaV Operator Panel DeltaV Operator Workstation
• Mounted in field cabinets• Resistive Touchscreen• Fully functional industrial
PC running Windows 10• IP-65 front, IP-30 rear
• For Control Room use• All DeltaV Dell workstation
hardware supported
1. 250 Point DeltaV Continuous Historian2. DeltaV Live Standard Tier3. Licensing enabled via USB dongle4. Upgrade Options Available:
•DeltaV Live Premium Performance Pack
•DeltaV Continuous Historian 1000 parameter Scale-Up
•DeltaV Advanced Batch•Quad monitor support•DeltaV Mobile Communicator
Powerful Standalone.
3. Commission, download, and maintain multiple standalone projects from Engineering Laptop
STANDALONE WORKFLOW
1. Buy Software once. Begin configuring as many standalone projects as desired.
2. Buy necessary hardwareonly; no additional licensesneeded.
Powerful Standalone.
STANDALONE PK CONTROLLERS CAN BE NETWORKED TOGETHER
PK Controller Engineering Station
Maintenance Network
• Each PK shown here is still a separate database.• Peer-to-Peer communication via Modbus TCP• Configurable ACN IP addressing
Powerful Standalone.
SUPPORT OPTIONS FOR STANDALONE PK CONTROLLERS
Tier 1Primary Support
Tier 2Guardian Support
Support Model Basis
• Access to comprehensive list of KBAs
• Access to hotfixes
• Access to firmware updates
• Access to comprehensive list of KBAs
• Access to hotfixes
• Access to firmware updates
• KBAs matched to enrolled content
• Technical Phone Support 24x7x365
• Software Upgrades
• 1 to 3 controllers, up to 1000 DSTs
• 4 to 10 controllers, or 1100 to 5000 DSTs
• >10 controllers, orgreater than 5000DSTs
Powerful Standalone.
EASILY INTEGRATED
EASILY INTEGRATED
Standalone PK Controller Can be Easily Merged into a DeltaV System
Merging tool incorporates skid
databases into ProPlus
database
Graphics portability
DeltaV Local Panel HMIs become
DeltaV Operator Stations
Easily Integrated.
PK MERGE UTILITY
Easily Integrated.
PK MERGE UTILITY – CHECK READINESS
Easily Integrated.
PK MERGE UTILITY – CHECK READINESS
Easily Integrated.
PK MERGE UTILITY - RENAME
Easily Integrated.
SEPARATE PLC PACKAGE REALITY
Multiple Databases
Increased Complexity
Higher TCO
Increased Risk
Maintenance and support of multiple control platforms leads to operational limitations
Easily Integrated.
MERGE. WHY? BECAUSE EASY MATTERS.
ONE Database
Lower Complexity
Lower TCO
Decreased Risk
Merging PK Controllers into a single control platform leads to operational excellence
Easily Integrated.
PREDICTABLE PROJECT EXECUTION
Right-Sized
Modular plant construction
Easy late changes
Separate parallel development
Maintain schedule with late stage merging
Easily Integrated.
SUMMARY
• In this session we covered the latest updates to DeltaV PK Controller
- Why the PK controller?
- Technical details
- Future Roadmap
• Please provide session feedback and rate this session using the Emerson Exchange App
Powerful Standalone. Easily Integrated.
• PK controller Meet-the-Experts, session #MTE-2095
• PK Controller hands on training course, session #EDU-2007
• DeltaV Product Update OPC UA and Data Integration, session #4-1104
• DeltaV Controller and I/O Hardware Product Update, session #4-1273
• DeltaV Mobile Product Update, session #4-1233
• Life Science/Pharmaceutical Industry Forum, session #IP-2042
• Come see DeltaV PK Controller in the exhibition hall Booth #800-4 alongside all of the other great DeltaV products
• Find more information at:
- https://www.emerson.com/en-us/automation/brands/deltav/deltav-pk-controller
- https://www.emerson.com/documents/automation/deltav-pk-controller-en-3583460.pdf
- https://www.emerson.com/en-us/automation/services-consulting/educational-services
• Please provide product feedback and ideas on the UDEP website. You do not need to be a member of UDEP to submit ideas here!
- https://userideas-emerson.com/
WHERE TO GET MORE INFORMATION
QUESTIONS
Powerful Standalone. Easily Integrated.
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• They will be available in emersonexchange365.com. You must be a member of EE365 to access them. Join the community now!
• Attendees will receive an email from the conference organizers when presentations are ready to be downloaded.
WHEN PRESENTATIONS WILL BE AVAILABLE
Powerful Standalone.
Easily Integrated.
THANK YOU FOR ATTENDING!Remember to rate this session in the mobile app, and enjoy the rest of the conference!
Learn More:www.emerson.com/DeltaVPKController