demolition and remediation - main presentation
TRANSCRIPT
Asset closure and site regenerationSafe and cost effective solutions
ABB Consulting
ABB Group
Present in Formed in2014 revenue
Oil & Gas Scientists & EngineersR&D University Collaboration
Employees
+100 1988$39.8b
$6b ~8,000$1.5b 70
~140,000countries merger of Swiss (BBC, 1891) and Swedish
(ASEA, 1883) engineering companies
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ABB ConsultingKey Facts
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Key customers
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Product areas
Safety leadership
Safety is our No.1 priority and core value
Safety is everyone’s responsibility
Support from HSE Professionals
Continuous training for all
Our safety message:
“There is nothing so important or urgent that we
cannot take the timeto do it safely.”
Our current performance is 18 million man hours since last
reportable accident.
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World Class safety performance
SHE culture and performance
Resulting in RoSPA Merit, 3 Silver and 8 Gold Awards
NISO Award Ireland
4 out of 5 European Safety Awards won by UK Suppliers managed by ABB
Short listed for IChemE / IMechE/ CIA / Brownfield Briefing awards
“The approach I saw being taken by ABB to dealing with health and safety issues in
demolition and remediation was impressive. Not only was the site a first class example of safe demolition, it was also clear that the work was being done
more efficiently because of the way it had been organised.”
Judith HackittChair of Health and Safety Executive (HSE)
Asset closure and site regeneration managementCapabilities
Management of the decommissioning process, including: Project management across full project lifecycle Safety / health and environmental management Decontamination / decommissioning / mothballing Site investigation and land remediation Asset reuse and relocation Design reroutes / isolations of services (electrical,
instrument and mechanical) Structural studies to ascertain safe methods of
dismantling and demolition Procurement and contract management Site divestment services
Asset closure and site regeneration managementOur heritage
We are not a contractor (impartial advise)
Operational heritage
Working as part of the client’s team - offering full project management to technical support
Our objectives aligned to client’s –safety, cost effectiveness, managing future liabilities
Mainly working in the petro-chemical, pharmaceutical, oil & gas and the power generation industries.
Why ABB?
Expertise and experience
35 years of managing complex projects within high hazard operating sites
Leading industry safety record
Team provides a blend of hands on experience and operational background
Proven methodologies
Ready access to in-house functional engineering
‘SMART decommissioning’ through early involvement and planning
ABB, using their tools and skills have improved substantially our
operational processes in thissector of our business
Phil Holt ExxonMobil demolition CoE
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Adding valueExamples
No underground services strikes despite
drilling over 3000 boreholes
Reduced risk to clientthrough negotiating
tighter contract terms
Identified opportunityto reuse hazardous
waste material instead of sending to landfill
Delivered 9 packagesof work for the same price that the term
contractor quoted for 1
Reduced cost of proposed solutionsby more than our management fee
Increased credit received from
demolition contractor from £90k to £1.2m
People
The services we offer on asset closure and site regeneration
Cash-flow Forecasting Project management Decommissioning, decontamination,
isolation and enabling work Demolition, dismantling,
preservation, relocation, reuse, site divestment
Site investigation and environmental remediation management
Discipline engineering support -design for demolition
Technical supportProject development studies Feasibility and option evaluation Site risk and liability assessments Cost / cash flow estimates Site closure plans - PPC
Contract management
Tendering, evaluation and contract documentation
Cost management, Site supervision and stewardshipWell run site
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Organisation chartDedicated asset closure team
Offshore Environmental Senior Project Managers
Operations / Field Engineers Administration Sales Contract Managers
Solution Group ManagerSteve Andrew
Jim Rae Jonathan Barber-Brown
Hamilton Smith
Fiona Parsons
Sam Lee-Ryan
Gemma Lucas
James McKinstry-West
Graham Haughton
Bryan Adams
Jon Sowerby
Charles Dent
Ian Colquhoun
Mark Sanderson
Mick Brannigan
Gavin Herbert
Chris Donnelly
Bryan Lynch
Jill Angus
Harry Robson
Suzanne Tomlinson
Sue Thomson
Jonathan Turner David Bramley
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The 5 stage decommissioning process
Stage 1Define scope
of works /briefing stage
Stage 2Design detailed
planning / manage risks
Stage 3Procurement
Stage 4On site
management
Stage 5Project close
STAGE 2 STAGE 3 STAGE 4 STAGE 5STAGE 1
Decommissioning methodology
Customer / business case Feasibility studies / Sanction estimates HazDem/HazMat Studies CDM regulations
Appointments, comp Pre-construction Information Existing health and safety file
Statutory approvals / liaison with legislation bodies
Technical / project risk assessment Plant liaison - joint teams Competence assessment Remediation / re-route scope / Enabling
work Design for decommissioning / demolition
STAGE 1 STAGE 3 STAGE 4 STAGE 5STAGE 2
Decommissioning methodology
Decommissioning and decontamination HazMat Project Management / design for:
Enabling work Isolations Mechanical E&I Civil
Responsible civil engineer assessment (independent)
Safe systems of work (TOR) HAZDEM / HAZCON review Pre-construction information pack Enquiry documents
STAGE 2STAGE 1 STAGE 4 STAGE 5STAGE 3
Decommissioning methodology
Contractor competency assessment Production of commercial documents Tender review and bid tab review Demolition strategy / method statement
review Contract award / recommendations -
discussions / form of contract Getting started
STAGE 3STAGE 2STAGE 1 STAGE 5
Decommissioning methodology
STAGE 4
On site management Job safety analysis Method statement, lift studies and reviews Communication, inductions, notice boards,
tool box talks Work control permits e.g. fire, entry Monitor audit SUSA Cost management VO’s / TG’s AFC reports Progress reporting Accident / incident investigation
STAGE 4STAGE 3STAGE 2STAGE 1
Decommissioning methodology
STAGE 5
Project review - ‘feedback’ Final accounts Project close Health and safety file / handover
Safety
HazDem / HazMat
Take to known condition
Compliance
Site supervision / stewardship
Review of safe systems of work
Safety days / communications
Involve / engage
Cost effectiveness
Optimising the value recovered
Managing all phases of the process -decommissioning, preservation, dismantling, transport etc.
World wide contacts
Whole plants of key high value items
Managing commercial and contract risk
Supports the principles of creating a circular economy
Significant credits to be paid back to the customer of some projects
Recycled in excess of 95%
Environmental capabilities
Management of client environmental risks and liabilities
‘Turning a liability into an asset, for future sale or development. A ‘one-stop-shop’, from feasibility studies to delivering the solution’
‘Helping the client through the regulatory mine field’
Legal compliance
Hazardous materials (asbestos, radioactive materials, MMMF, etc.)
Environmental impact assessment (regulatory issues, IPPC, dust, noise, ecology, etc.)
Above ground evaluation Below ground evaluation
Desk top study Conceptual model - ID the source
areas Implement SI & Detailed Quantitative
Risk Assessment (DQRA) Remedial options appraisal Implement remedial works / solution
Track recordABB Consulting
Track record
Over 30+ years experience
Completed over £1b worth of projects
Working within hazardous operating
environments
DecommissioningPlant isolation, reroutes
decontamination
Demolition techniquesMachine, explosives,
dismantling
Ground remediationDig and dump, process
based solutions, risk based solutions, etc.
Previous projectsMajor plant demolition
1,2,3 Ammonia
Octal PhenolLive plant
Asbestos / radio-active catalyst
Oil and GasPlants
Asbestos removal / catalyst recovery
Phenol Plant Demolition
Major asbestos removal /
contamination
Urea 5Lift and shift
Storage
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Previous projectsFull site demolition and remediation
Before
After
Previous projectsFull site demolition
Previous projectsDemolition