denford starmill pc electrical diagrams
DESCRIPTION
Wiring DiagramTRANSCRIPT
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-A. NEWSOME
SHEET No
OF 12
E N L
X4X2
X3
15 W
AY
D TYP
E
X6
X15
X12
X14
ANALO
UGE
LNAAAZZZ
B1B2B3
CHOKE
SPINDLE
DRIVE
DRIVE
TRANSFORMER
LOGIC
TRANSFORMER
AXIS
DRIVE
BOARDS
4 0 X 4 0 T R U N K I N G
15 D TYP
EMALE
7 WAY
DIN
SOCKET
X15
TOOLC
HANGER
STANDARDX
AXIS
DRIVE
BOARD
Y AXIS
DRIVE
BOARD
Z AXIS
DRIVE
BOARD
TOOLCHANGER DRIVE BOARD
NE
L
F A N
STARMILL PANELLAYOUT
4001738-6-90
SMCU B
OARD
FACIA
X1=5v R
EGULA
TOR
X2= LOGIC TRANSFORMER
X3=POWER
SWITCH
X4= D
RIVES
TRANSFORMER
+FA
NX6
= R
S 23
2X7
= K
EYPAD/DISPLA
YX8
= P
OWER
SUPPLY+DRIVE
INTERFA
CE
AND FUSE
SX11=
OUTP
UTS
X12=
AUXILIARY
RELAYS
AND INPUTS
X14=
ANALO
UGE
X15=
DATU
MS+
OVE
RTR
AVE
LS
RS
232
AUXILIARIES
TRUNKING MOUNTED INSIDELET OF ENCLOSURE
CABLE
ENTR
Y TO
MACHINE
BOTH
SOCKETS
MOUNTED
ON INSIDE
RIGHT OF
ENCLO
SURE
MOTO
R C
ONNEC
TIONS
AT REA
R
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
SHEET No
OF
SGR
SRR
COR
CIR
DBR
79 80 81 82 84 58 57
ESR
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25
71 72 77
ARM IN
ARM O
UT
GUARD S
WITCH
+5v
69+24
v61
0v 70
IN 0
IN 1
IN 2
IN 3
IN 4
IN 5
IN 6
IN 7
OUT 0
OUT 1
OUT 2
OUT 3
OUT 4
OUT 5
OUT 6
OUT 7
E-STOP
MONITOR
(9)
(11)
INPUT & OUTPUTCONNECTIONS
RS
INTERFA
CE CONNEC
TIONS
RED
RED
SEE SH
EET 3
4
SENSO
RRED
YLWSP
INDLE S
PEE
D
78 1K
ESR =
EMER
GEN
CY
STOP R
ELAY
SGR =
SPINDLE G
O R
ELAY
SRR =
SPINDLE R
EVER
SE R
ELAY
CIR =
CAROUSE
L IN R
ELAY
>> =
PIN C
ONNEC
TIONS
ON
(PIN N
UMBER
S ON R
ELAY
BASE
)
LINK TO
PIN 2
7
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
BLUE
B-C2
B-C4
B-C1
B-C3
B-A6
A-C6
A-C7
A-C8
B-A5
DBR =
DRAWBAR R
ELAY
COR =
COOLANT ON R
ELAY
(OPTION)
BLUE
BLUE
BLUE
BLUE
50 W
AY
PLUG A
ND S
OCKET
STARMILL PC
A McHENRY 14-01-91 400204
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-A. NEWSOME
SHEET No
OF
26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
65 65 66 67 68 69 70 55 54
+5v
69 700v
TERMINALS
LINK TO P
IN 10
78PULSE IN
DIREC
TION IN
RES
ET IN
RST C
NTR
HOME 0
HOME 1
HOME 2
HOME 3
+5v
+5v
SPINDLE
ANALOGUE
0v 10v
RS
50 W
AY
INTERFA
CE
INPUT & OUTPUTCONNECTIONS
=PIN C
ONNEC
TIONS
ON
80 W
AY
PLUG &
SOCKET
SEE SH
EET
SEE SH
EET
CONNEC
TIONS
=TERMINAL BLOCK O
N
MAIN P
ANEL
BLE
BLE
BLE
BLE
BLE
X AXIS
Y AXIS
Z AXIS
3
5
RED
RED
RED
BLACK
BLUE
BLUE
BLUE
BLUE
ATC
DATU
M
A-B5
A-B7
A-C1
A-B6
A-B8
A-C2
B-C8
B-C7
+12v
+12v
FENNER
DRIVE
B1
B2
STARMILL PC
40020514-01-91
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
SHEET No
OF
L L L N N N252525242424616161606060707070706969696949
50 WAY I/O HEADERCONTROL HEADER
F1
F2
F3
F4
SRR ESR
0v110v0v12v0v
75va TRANSFORMERISOLATOR
INTERFACE UNIT
24vPOWERSUPPLY
+
-
1 4
40x60 TRUNKING
40x60 TRUNKING
FAN
RS232
SIDE VIEW OFPANEL ENCLOSURE
UMBILICAL
MAINS INPUT3 WAYCONNECTOR
XYZ
A McHENRY
SPINDLEDRIVE
CHOKE
SGR
STARMILL PCMAIN PANELLAYOUT
11-01-91 400203
3
F5
*
*F5 FUSE FORSPRAY MIST
(NOT NORMALLY FITTED)
E E E E
EE
ES220v240v
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
OF
A1A2A3A4
A5A6A7A8
B2
B4
B5B6
B7B8
B3
C1
C3C4C5
C7
C2
C6
C8
REDYELLOWORANGEBLACK
ORANGEBLACK
YELLOWORANGEBLACK
RED
RED
RED
REDBLACK
BLUE
A9 RED
BLUEYELLOWGREEN
BLUEBLUE
BLACKWHITEREDRED/WHITEGREENYELLOW
REDBLUE
REDBLUE
REDBLUE
BLACKBLUE
RED
YELLOW
EARTH
A9
RED
C8
C6
C2
C9
C7
C5
C4C3
C1
B3
B7B6B5B4
B2
A8A7A6A5A4A3A2A1
XSTEPPERMOTOR
YSTEPPERMOTOR
ZSTEPPERMOTOR
XDATUM
YDATUM
ZDATUM
SPINDLEMOTOR
E-STOP
GUARDSWITCH
0.2 mmSINGLES
1.5mmSINGLES
4 CORESCREEN
SINGLES
SPINDLESENSOR
4 CORESCREEN
ATCSTEPPERMOTOR
0.2 mmSINGLES
ATC INSWITCH
ATC OUTSWITCH
ATC DATUMSENSOR
A McHENRY 15-01-91 400206
SHEET No 6STARMILL PCPLUG & SOCKETCONNECTIONS
2 CORESCREEN
2 CORESCREEN
2 CORESCREEN
SINGLES
SINGLES0.2 mm
0.2 mmSINGLES
SPARE2021E
6566
6567
6568
706978
61
7077
7170
7270
6573
49
YELLOWRED
YELLOW
YELLOW
YELLOW
PLUG A PLUG B
SINGLES0.2 mm
0.2 mmSINGLES
SINGLES0.2 mm
0.2 mm
0.2 mm
EARTH
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
SHEET No
OF
RC
L N2120
CHOKE 18 19
17
SRR
A
110v C
IRCUIT
SEE SH
EET
23 24
25
0v110v
46
ESR
1011
SPINDLE
MOTO
R
75VA
F1ES
R2 3
F2
1L
N
L N L N
LN
L NDRIVES
TRANSFORMER
(6)
(7)
(1)
(3)
=TERMINALS O
N M
AIN P
ANEL
ISOLATO
R
NUMBER
S IN B
RACKETS
REFER
TO R
ELAY
CONNEC
TIONS
MAIN POWER SCHEMATIC
1
REFER
S TO
PIN N
Os ON P
LUG A
ND S
OCKET A
SSEM
BLY
RED
BLE
TERMINAL BLOCK M
OUNTED
ON R
ACK S
EE S
HEET 7
AXIS
SGR
STARMILL PC
SPRAY
MIST
(OPTION)
B-A7
B-A8
16A-C3
A-C4
AA
COR
F4
F5F3
ALL FUSE
S ARE 3.15 A
MP
A McHENRY 400201
SEE SH
EET
10-01-91
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
SHEET No
OF
RC
L N2120
CHOKE 18 19
17
SRR
A
23 24
25
0v110v
46
ESR
1011
SPINDLE
MOTO
R
75VA
F1ES
R2
3F2
1L
N
L N
L N
LN
L NDRIVES
TRANSFORMER
(6)
(7)
(1)
(3)
=TERMINALS O
N M
AIN P
ANEL
ISOLATO
R
NUMBER
S IN B
RACKETS
REFER
TO R
ELAY
CONNEC
TIONS
MAIN POWER SCHEMATIC
1
REFER
S TO
PIN N
Os ON P
LUG A
ND S
OCKET A
SSEM
BLY
RED
BLE
TERMINAL BLOCK M
OUNTED
ON R
ACK S
EE S
HEET 7
AXIS
SGR
STARMILL PCSP
RAY
MIST
(OPTION)
B-A7
B-A8
16A-C3
A-C4
AA
COR
F4
F5F3
ALL FUSE
S ARE 3.15 A
MP
A McHENRY
C I R C I S
D B R D B S
F A NR C
R CSEE SH
EET
10-01-91 400201 A
24v
PSU
25 24
61 60+ -
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
OF
SRR ESR
21 20
18 19
20 21 1
2
10
11
57
58
8 PIN RELAY 11 PIN RELAY
F1
F2
F3
F4
F5
L L L L23
1 3 10 25
N171954 55
49 47
INTERFACE MODULESEE SHEET
A McHENRY
RELAY CONNECTIONS
ISOLATOR
A1 A2
1413
F1 = SPINDLE DRIVEF2 = CONTROL TRANS
12
LN
N L
MAINS IN
61
79
2 16
SGR
T- T+ B3 B2 B1 ZZ Z AA A N L
16F3 = AXIS DRIVE
TRANSF4 = 110v CIRCUITF5 = SPRAY MIST
(OPTION)
FENNER DRIVE CONNECTIONS
ALL FUSES3.15 AMPS
STARMILL PC
11-01-91 400202
SHEET No 2
L L L NN N2524
61
60
70
69
49
69 9
669
70 0
770
6060
6161
244
225 52E E E E
(6)(3) (4) (5)
(1) (8)
(1) (6) (11)
(3) (7) (9)
(2) (7) (2) (10)61 80 49 60
110v0v12v0v
75va TRANSFORMER
24vPOWERSUPPLY
CHOKE
18
25 24
6160
1 4
+ OUT- OUT
2324
ES0v220v240v 3
N 2 3
LINKS
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
OF
2b 2a 1b1a2b 2a 1b1a2b 2a 1b1aF1
F2
F3MOTOR 3 W2 W1 2b 2a 1b1a
+36v+18v0v-36v15v -18v
N11
RS 232 9 WAYD TYPE CONNECTORMALE
EUROSTEPCONTROLLER
DENFORDCUSTOMCARD
I/O EXPANSIONCARD
DRIVE
DRIVES TRANSFORMER
MAINS INSEE SHEET
BLK
/WHT
BLK
RD
RD/WHT
61 60
50 WAY I/O HEADER
RS INTERFACE UNIT50 WAY HEADER
Y AXISMOTOR
Z AXISMOTOR
RIBBON CABLE
3 WAYCONNECTOR
RD/WHT
RD
BLK
BLK
/WHT
BLK
/WHT
BLK
RD
RD/WHT
X AXISMOTOR
ATC STEPPER
4TH AXIS
ADDITIONAL I/O
60 WAY IDC HEADER 5 A
5 A
2 A24v DC
(MOUNTED ONINSIDE OF RACK)
XYZ
SD 2DRIVECARDS
STARMILL PCRACK ASSEMBLY
A McHENRY
SHEET No 6
40020614-01-91
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-A. NEWSOME
SHEET No
OF
L N A+ CA-
1 2 3 4
0v COM +15
RED ORG BRN
STARMILL SPINDLE DRIVECONNECTIONS
C
0v COM +15 OPTION
BLEYLWRED
DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-
OF
A McHENRY
SOLENOID
ISOLATOR
N L
MAINS IN
F1
SHEET
ISOLATOR
MAINSINPUT
RC
L
1
13
21
14
22
AUTO-MANUALKEYSWITCH
1
4
SOLENOID
PUSHBUTTON
F1
STARMILL NEEVICE CONTROL BOX
+
-
VOR
2 4
15
166
111 16
OR2
OR1
11
10
12
10
3 4
1 N
16
17
VICE4
N (240v)N12
416171819
24vPSU
1 2
1 3
14133 4
VICE OPENP/B
MAN/AUTOKEYSWITCH
VICE OPEN
VICE OPEN
VOR
NL
PIN
1346101112
WIRE
18171917101112
COLOUR
BLACKBROWNREDYELLOWGREENBLUEVIOLET
PIN4823122425328426274950
WIRE181917
13141516
COLOURBLACKREDBROWN
YELLOWGREENBLUEVIOLET
8 CORE TO STARMILL15 WAY D TYPEFEMALE
8 CORE TO ROBOT50 WAY AMPHENOL
26,2749,50
3
28
4
1,224,25
23
481
3
4
6
10
11
1212
10
11
18
17
19
17 17
19
18
16
13
14
15
24v PSU+ -
1617
OR2
OR1
VOR
OR1
OR2
STARMILL15 WAY D FEMALE
ROBOT50 WAY AMPHENOL
N1
2
3
28-10-91 400212