denford starmill pc electrical diagrams

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-A. NEWSOME

SHEET No

OF 12

E N L

X4X2

X3

15 W

AY

D TYP

E

X6

X15

X12

X14

ANALO

UGE

LNAAAZZZ

B1B2B3

CHOKE

SPINDLE

DRIVE

DRIVE

TRANSFORMER

LOGIC

TRANSFORMER

AXIS

DRIVE

BOARDS

4 0 X 4 0 T R U N K I N G

15 D TYP

EMALE

7 WAY

DIN

SOCKET

X15

TOOLC

HANGER

STANDARDX

AXIS

DRIVE

BOARD

Y AXIS

DRIVE

BOARD

Z AXIS

DRIVE

BOARD

TOOLCHANGER DRIVE BOARD

NE

L

F A N

STARMILL PANELLAYOUT

4001738-6-90

SMCU B

OARD

FACIA

X1=5v R

EGULA

TOR

X2= LOGIC TRANSFORMER

X3=POWER

SWITCH

X4= D

RIVES

TRANSFORMER

+FA

NX6

= R

S 23

2X7

= K

EYPAD/DISPLA

YX8

= P

OWER

SUPPLY+DRIVE

INTERFA

CE

AND FUSE

SX11=

OUTP

UTS

X12=

AUXILIARY

RELAYS

AND INPUTS

X14=

ANALO

UGE

X15=

DATU

MS+

OVE

RTR

AVE

LS

RS

232

AUXILIARIES

TRUNKING MOUNTED INSIDELET OF ENCLOSURE

CABLE

ENTR

Y TO

MACHINE

BOTH

SOCKETS

MOUNTED

ON INSIDE

RIGHT OF

ENCLO

SURE

MOTO

R C

ONNEC

TIONS

AT REA

R

DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY DATE A3-

SHEET No

OF

SGR

SRR

COR

CIR

DBR

79 80 81 82 84 58 57

ESR

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25

71 72 77

ARM IN

ARM O

UT

GUARD S

WITCH

+5v

69+24

v61

0v 70

IN 0

IN 1

IN 2

IN 3

IN 4

IN 5

IN 6

IN 7

OUT 0

OUT 1

OUT 2

OUT 3

OUT 4

OUT 5

OUT 6

OUT 7

E-STOP

MONITOR

(9)

(11)

INPUT & OUTPUTCONNECTIONS

RS

INTERFA

CE CONNEC

TIONS

RED

RED

SEE SH

EET 3

4

SENSO

RRED

YLWSP

INDLE S

PEE

D

78 1K

ESR =

EMER

GEN

CY

STOP R

ELAY

SGR =

SPINDLE G

O R

ELAY

SRR =

SPINDLE R

EVER

SE R

ELAY

CIR =

CAROUSE

L IN R

ELAY

>> =

PIN C

ONNEC

TIONS

ON

(PIN N

UMBER

S ON R

ELAY

BASE

)

LINK TO

PIN 2

7

BLUE

BLUE

BLUE

BLUE

BLUE

BLUE

BLUE

B-C2

B-C4

B-C1

B-C3

B-A6

A-C6

A-C7

A-C8

B-A5

DBR =

DRAWBAR R

ELAY

COR =

COOLANT ON R

ELAY

(OPTION)

BLUE

BLUE

BLUE

BLUE

50 W

AY

PLUG A

ND S

OCKET

STARMILL PC

A McHENRY 14-01-91 400204


SHEET No

OF

26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50

65 65 66 67 68 69 70 55 54

+5v

69 700v

TERMINALS

LINK TO P

IN 10

78PULSE IN

DIREC

TION IN

RES

ET IN

RST C

NTR

HOME 0

HOME 1

HOME 2

HOME 3

+5v

+5v

SPINDLE

ANALOGUE

0v 10v

RS

50 W

AY

INTERFA

CE

INPUT & OUTPUTCONNECTIONS

=PIN C

ONNEC

TIONS

ON

80 W

AY

PLUG &

SOCKET

SEE SH

EET

SEE SH

EET

CONNEC

TIONS

=TERMINAL BLOCK O

N

MAIN P

ANEL

BLE

BLE

BLE

BLE

BLE

X AXIS

Y AXIS

Z AXIS

3

5

RED

RED

RED

BLACK

BLUE

BLUE

BLUE

BLUE

ATC

DATU

M

A-B5

A-B7

A-C1

A-B6

A-B8

A-C2

B-C8

B-C7

+12v

+12v

FENNER

DRIVE

B1

B2

STARMILL PC

40020514-01-91


SHEET No

OF

L L L N N N252525242424616161606060707070706969696949

50 WAY I/O HEADERCONTROL HEADER

F1

F2

F3

F4

SRR ESR

0v110v0v12v0v

75va TRANSFORMERISOLATOR

INTERFACE UNIT

24vPOWERSUPPLY

+

-

1 4

40x60 TRUNKING

40x60 TRUNKING

FAN

RS232

SIDE VIEW OFPANEL ENCLOSURE

UMBILICAL

MAINS INPUT3 WAYCONNECTOR

XYZ

A McHENRY

SPINDLEDRIVE

CHOKE

SGR

STARMILL PCMAIN PANELLAYOUT

11-01-91 400203

3

F5

*

*F5 FUSE FORSPRAY MIST

(NOT NORMALLY FITTED)

E E E E

EE

ES220v240v


OF

A1A2A3A4

A5A6A7A8

B2

B4

B5B6

B7B8

B3

C1

C3C4C5

C7

C2

C6

C8

REDYELLOWORANGEBLACK

ORANGEBLACK

YELLOWORANGEBLACK

RED

RED

RED

REDBLACK

BLUE

A9 RED

BLUEYELLOWGREEN

BLUEBLUE

BLACKWHITEREDRED/WHITEGREENYELLOW

REDBLUE

REDBLUE

REDBLUE

BLACKBLUE

RED

YELLOW

EARTH

A9

RED

C8

C6

C2

C9

C7

C5

C4C3

C1

B3

B7B6B5B4

B2

A8A7A6A5A4A3A2A1

XSTEPPERMOTOR

YSTEPPERMOTOR

ZSTEPPERMOTOR

XDATUM

YDATUM

ZDATUM

SPINDLEMOTOR

E-STOP

GUARDSWITCH

0.2 mmSINGLES

1.5mmSINGLES

4 CORESCREEN

SINGLES

SPINDLESENSOR

4 CORESCREEN

ATCSTEPPERMOTOR

0.2 mmSINGLES

ATC INSWITCH

ATC OUTSWITCH

ATC DATUMSENSOR

A McHENRY 15-01-91 400206

SHEET No 6STARMILL PCPLUG & SOCKETCONNECTIONS

2 CORESCREEN

2 CORESCREEN

2 CORESCREEN

SINGLES

SINGLES0.2 mm

0.2 mmSINGLES

SPARE2021E

6566

6567

6568

706978

61

7077

7170

7270

6573

49

YELLOWRED

YELLOW

YELLOW

YELLOW

PLUG A PLUG B

SINGLES0.2 mm

0.2 mmSINGLES

SINGLES0.2 mm

0.2 mm

0.2 mm

EARTH


SHEET No

OF

RC

L N2120

CHOKE 18 19

17

SRR

A

110v C

IRCUIT

SEE SH

EET

23 24

25

0v110v

46

ESR

1011

SPINDLE

MOTO

R

75VA

F1ES

R2 3

F2

1L

N

L N L N

LN

L NDRIVES

TRANSFORMER

(6)

(7)

(1)

(3)

=TERMINALS O

N M

AIN P

ANEL

ISOLATO

R

NUMBER

S IN B

RACKETS

REFER

TO R

ELAY

CONNEC

TIONS

MAIN POWER SCHEMATIC

1

REFER

S TO

PIN N

Os ON P

LUG A

ND S

OCKET A

SSEM

BLY

RED

BLE

TERMINAL BLOCK M

OUNTED

ON R

ACK S

EE S

HEET 7

AXIS

SGR

STARMILL PC

SPRAY

MIST

(OPTION)

B-A7

B-A8

16A-C3

A-C4

AA

COR

F4

F5F3

ALL FUSE

S ARE 3.15 A

MP

A McHENRY 400201

SEE SH

EET

10-01-91


SHEET No

OF

RC

L N2120

CHOKE 18 19

17

SRR

A

23 24

25

0v110v

46

ESR

1011

SPINDLE

MOTO

R

75VA

F1ES

R2

3F2

1L

N

L N

L N

LN

L NDRIVES

TRANSFORMER

(6)

(7)

(1)

(3)

=TERMINALS O

N M

AIN P

ANEL

ISOLATO

R

NUMBER

S IN B

RACKETS

REFER

TO R

ELAY

CONNEC

TIONS

MAIN POWER SCHEMATIC

1

REFER

S TO

PIN N

Os ON P

LUG A

ND S

OCKET A

SSEM

BLY

RED

BLE

TERMINAL BLOCK M

OUNTED

ON R

ACK S

EE S

HEET 7

AXIS

SGR

STARMILL PCSP

RAY

MIST

(OPTION)

B-A7

B-A8

16A-C3

A-C4

AA

COR

F4

F5F3

ALL FUSE

S ARE 3.15 A

MP

A McHENRY

C I R C I S

D B R D B S

F A NR C

R CSEE SH

EET

10-01-91 400201 A

24v

PSU

25 24

61 60+ -


OF

SRR ESR

21 20

18 19

20 21 1

2

10

11

57

58

8 PIN RELAY 11 PIN RELAY

F1

F2

F3

F4

F5

L L L L23

1 3 10 25

N171954 55

49 47

INTERFACE MODULESEE SHEET

A McHENRY

RELAY CONNECTIONS

ISOLATOR

A1 A2

1413

F1 = SPINDLE DRIVEF2 = CONTROL TRANS

12

LN

N L

MAINS IN

61

79

2 16

SGR

T- T+ B3 B2 B1 ZZ Z AA A N L

16F3 = AXIS DRIVE

TRANSF4 = 110v CIRCUITF5 = SPRAY MIST

(OPTION)

FENNER DRIVE CONNECTIONS

ALL FUSES3.15 AMPS

STARMILL PC

11-01-91 400202

SHEET No 2

L L L NN N2524

61

60

70

69

49

69 9

669

70 0

770

6060

6161

244

225 52E E E E

(6)(3) (4) (5)

(1) (8)

(1) (6) (11)

(3) (7) (9)

(2) (7) (2) (10)61 80 49 60

110v0v12v0v

75va TRANSFORMER

24vPOWERSUPPLY

CHOKE

18

25 24

6160

1 4

+ OUT- OUT

2324

ES0v220v240v 3

N 2 3

LINKS


OF

2b 2a 1b1a2b 2a 1b1a2b 2a 1b1aF1

F2

F3MOTOR 3 W2 W1 2b 2a 1b1a

+36v+18v0v-36v15v -18v

N11

RS 232 9 WAYD TYPE CONNECTORMALE

EUROSTEPCONTROLLER

DENFORDCUSTOMCARD

I/O EXPANSIONCARD

DRIVE

DRIVES TRANSFORMER

MAINS INSEE SHEET

BLK

/WHT

BLK

RD

RD/WHT

61 60

50 WAY I/O HEADER

RS INTERFACE UNIT50 WAY HEADER

Y AXISMOTOR

Z AXISMOTOR

RIBBON CABLE

3 WAYCONNECTOR

RD/WHT

RD

BLK

BLK

/WHT

BLK

/WHT

BLK

RD

RD/WHT

X AXISMOTOR

ATC STEPPER

4TH AXIS

ADDITIONAL I/O

60 WAY IDC HEADER 5 A

5 A

2 A24v DC

(MOUNTED ONINSIDE OF RACK)

XYZ

SD 2DRIVECARDS

STARMILL PCRACK ASSEMBLY

A McHENRY

SHEET No 6

40020614-01-91


SHEET No

OF

L N A+ CA-

1 2 3 4

0v COM +15

RED ORG BRN

STARMILL SPINDLE DRIVECONNECTIONS

C

0v COM +15 OPTION

BLEYLWRED


OF

A McHENRY

SOLENOID

ISOLATOR

N L

MAINS IN

F1

SHEET

ISOLATOR

MAINSINPUT

RC

L

1

13

21

14

22

AUTO-MANUALKEYSWITCH

1

4

SOLENOID

PUSHBUTTON

F1

STARMILL NEEVICE CONTROL BOX

+

-

VOR

2 4

15

166

111 16

OR2

OR1

11

10

12

10

3 4

1 N

16

17

VICE4

N (240v)N12

416171819

24vPSU

1 2

1 3

14133 4

VICE OPENP/B

MAN/AUTOKEYSWITCH

VICE OPEN

VICE OPEN

VOR

NL

PIN

1346101112

WIRE

18171917101112

COLOUR

BLACKBROWNREDYELLOWGREENBLUEVIOLET

PIN4823122425328426274950

WIRE181917

13141516

COLOURBLACKREDBROWN

YELLOWGREENBLUEVIOLET

8 CORE TO STARMILL15 WAY D TYPEFEMALE

8 CORE TO ROBOT50 WAY AMPHENOL

26,2749,50

3

28

4

1,224,25

23

481

3

4

6

10

11

1212

10

11

18

17

19

17 17

19

18

16

13

14

15

24v PSU+ -

1617

OR2

OR1

VOR

OR1

OR2

STARMILL15 WAY D FEMALE

ROBOT50 WAY AMPHENOL

N1

2

3

28-10-91 400212

denford starmill pc electrical diagrams

Documents