description - nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfrhino sd2/xd2 type-h control...
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Rhino SD2/XD2 Type-H Control Modules
Instruction Sheet 1093443AE 2009 Nordson Corporation
DescriptionNOTE: Throughout this document, the Rhino SD2/XD2Type-H Control Modules are referred to as theControl Module.
See Figure 1. The Control Module (1) provides thepneumatic operating functions for Rhino SD2/XD2 bulkunloaders (2). It mounts to the side of small- andlarge-frame Rhino SD2/XD2 bulk unloaders.
Four Large Frame Control Modules are available:
S 55-Gallon Drum with Pneumatic Changeover
S 55-Gallon Drum with Electric Changeover
S 55-Gallon Drum with Electric Changeoverfor Urethane Applications
S 5-Gallon Pail with Electric Changeover
The control module can be configured for use onstandalone or changeover Rhino SD2/XD2 bulkunloaders. The changeover configuration allows theoperator to change the empty container of one RhinoSD2/XD2 bulk unloader while the other one is operating.
See Figure 2 and refer to Table 1 for a list of the controlmodule components.
1
2
Figure 1 Typical Control Module
Rhino SD2/XD2 Type-H Control Modules2
Instruction Sheet 1093443A E 2009 Nordson Corporation
1
2
3
4
5
6
8
9
10
11
7
Figure 2 Typical Control Module Components (Large frame 55-gallon drum with pneumatic changeover shown)
Rhino SD2/XD2 Type-H Control Modules 3
Instruction Sheet 1093443AE 2009 Nordson Corporation
Table 1 Control Module Components
Item Function1 Air Motor Regulator: Sets the amount of air pressure going to the air motor which determines the amount of
material pressure exiting the unloader.
2 Safety Relief Valve: Ensures that no more the 15 psi is supplied to the material drum or pail.
3 Material Purge Push Button: Supplies air to the air motor and allows the pump to purge material or air fromthe system. Allows the operator to purge an unloader even if the opposite unloader is active.
4 Blowoff Control Valve: When the ram control valve is in the UP position, the blowoff circuit routes airpressure under the follower. The air pressure under the follower provides the force to remove the drum fromthe follower when the rams are raised.
5 Ram Control Valve: Rotary valve that initiates ram movement.
Placing the ram control valve in the
S RAM UP position, raises the ram and follower plate and supplies air to the blow-off valve.
S NEUTRAL position, halts ram movement.
S RAM DOWN position, lowers the ram and follower plate assembly into the material container.
NOTE: The Neutral position does not mechanically lock the ram. Air pressure remains in the ram cylinders.Small air leaks in the circuit can cause the ram to drift upward or downward. Never leave the bulk unloaderin the Neutral position to perform maintenance, or when it is not in use for long periods of time. Whenperforming maintenance, make sure that the ram and follower plate are on the bulk unloader base or securedusing support blocks.
6 Ram Up/Down Regulator: Sets the amount of air pressure going to the top and the bottom of the ramcylinders.
7 Air Motor Control Valve: Receives signals to control the air motor.
8 Filter/Separator: Has a 5-micron filter element that removes most contaminants and moisturefrom the supply air.
9 Master Air Lockout Valve: When this valve is in the open position, it supplies air to the unloader pneumaticcircuit. Closing this valve, disables the unloader and also bleeds off air.
10 Air Logic Valve: Prevents an empty unloader from receiving an Empty signal from the other controller.
11 Air Lockout Valve: This valve locks out and vents air pressure to the air motor. It prevents the pump fromstroking but does not shut off ram air. The follower plate can be raised and lowered but the air motor will notactivate and cause the pump to stroke.
Rhino SD2/XD2 Type-H Control Modules4
Instruction Sheet 1093443A E 2009 Nordson Corporation
Installation
WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.
NOTE: Read and understand the Safety section in theNordson System Documentation that shipped with thesystem before installing the Control Module.
Install the Control Module to aBulk Unloader FrameSee Figure 3. Mount the Control Module onto the bulkunloader using the supplied screws (1) and washers (2).Tighten the screws securely.
21
Figure 3 Typical Control Module Installation (Large frame shown)
Rhino SD2/XD2 Type-H Control Modules 5
Instruction Sheet 1093443AE 2009 Nordson Corporation
Connect the Ram Up and Ram Down TubingSee Figure 4. Connect the tubing (A, B) as shown.
LARGE FRAME 5-GALLON PAILWITH ELECTRIC CHANGEOVER
LARGE FRAME 55-GALLONWITH ELECTRIC CHANGEOVERFOR URETHANE APPLICATIONS
LARGE FRAME55-GALLON WITHPNEUMATIC CHANGEOVER
LARGE FRAME55-GALLON WITHELECTRIC CHANGEOVER
RAM DOWN
RAM UPTUBE CONNECTION
TUBE CONNECTION
B
A
A
B
A
B
A
B
A
B
Figure 4 Ram Up and Ram Down Tubing Connections
Rhino SD2/XD2 Type-H Control Modules6
Instruction Sheet 1093443A E 2009 Nordson Corporation
Connect the Tubingfor Pneumatic Standalone orChangeover ConfigurationsThe Control module can be configured for standaloneand changeover systems. Perform theapplicable procedures.
Standalone Systems1. See Figure 5. Remove the plug and install it as
shown for standalone systems.
2. Cut the tubing to the desired length and connect it tothe fitting as shown.
PLUG LOCATION
TUBE ROUTING AS SHIPPED
TUBE ROUTING FORSTANDALONE SYSTEMS
Figure 5 Standalone Configuration
Rhino SD2/XD2 Type-H Control Modules 7
Instruction Sheet 1093443AE 2009 Nordson Corporation
Changeover Systems
Connect the tubing as shown on Figure 6.
OperationControl Module operation is dependent upon the systemapplication. Refer to the Nordson SystemDocumentation that shipped with the system for specificapplication parameters and operating procedures.
CHANGEOVER TUBE ROUTING
A-UNIT B-UNIT
Figure 6 Changeover Configuration
Rhino SD2/XD2 Type-H Control Modules8
Instruction Sheet 1093443A E 2009 Nordson Corporation
PartsTo order parts, call the Nordson Customer Service Center or your local Nordson representative.
55-Gallon Drum Control Module with Pneumatic ChangeoverSee Figures 7 and 8 along with the following parts list.
10
23
11
420
64
2
16
63
15
9
4
35
6161
276056
55
7 5
813
12
27
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31
5
8
6
62
17
54
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14
11
1240
40
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40 40
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4040
40
4040
40 40
3
2140
40
5
58
57
40
5
40
59
40
1
25
Figure 7 55-Gallon Drum Control Module with Pneumatic Changeover
Rhino SD2/XD2 Type-H Control Modules 9
Instruction Sheet 1093443AE 2009 Nordson Corporation
28
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2936
27
40
40
40
40
4537 39 38
404940
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4740
3540
33
4940
34
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PART OF 65
52
53
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66
3240
30
2740
2740
65
PART OF 65 (SHIM)
(PUSH BUTTON LOCK NUT)
3140
68
69
3140
3140
2740
3540
2740
67
43
50
Figure 8 55-Gallon Drum Control Module with Pneumatic Changeover (Continued)
Rhino SD2/XD2 Type-H Control Modules10
Instruction Sheet 1093443A E 2009 Nordson Corporation
55-Gallon Drum Control Module with Pneumatic Changeover Parts List
Item Part Description Qty Note— 1090295 Module, controls, XD2, R-port, pneumatic changeover 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1090325 S Bracket, filter, controls, pneumatic cross--over 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 216 1090471 S Tee, male run, 6 mm T x R 1/4 117 1082119 S Muffler, R 3/4, brass 118 981314 S Screw, hex, 5/16--18 x 3.5, cap, zinc 219 1090305 S Base, manifold, ISO 5599, Size 3, RC 3/4 120 1025777 S Valve, ISO size 3, air pilot, 2--position, 4--way 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPa, R 1/4, back mount 124 324289 S Strap, cable, 0.06--4, black 225 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 28 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 828 1083797 S Gage, air, 0--160 psi, 1 mPa, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 1082124 S Tee, pipe, G 1/4, brass, nickel 231 1082126 S Connector, male, 6 mm tube x R 1/4 532 1082283 S Valve, relief, 15 psi, 1/4 NPT, brass 133 1082128 S Valve, 2--position, 3--port, R 1/4, pushbutton 134 1083696 S Elbow, pipe, 90, G 1/4, brass, nickel 135 1082107 S Plug, pipe, socket, flush, R 1/4 336 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR
41--42 - - - - - - S Not used on this configuration —Continued...
Rhino SD2/XD2 Type-H Control Modules 11
Instruction Sheet 1093443AE 2009 Nordson Corporation
Item Part Description Qty Note— 1090295 Module, controls, XD2, R-port, pneumatic changeover 143 1082286 S Spacer, un-threaded, 5/8 long, aluminum ,size 10 screw 444 - - - - - - S Not used on this configuration —45 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 446 1083657 S Connector, male, 10 mm R 1/4, brass 147 1083656 S Connector, male, elbow, 10 mm tube x R1/4, brass 148 1083690 S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft49 1083695 S Nipple, hex, R 1/4 x R 1/4 350 981656 S Screw, socket, 8--32 x 1.250, black 351 983010 S Washer, flat, 0.188 x 0.375 x 0.040, zinc 352 983111 S Washer, lock ,#8 353 984111 S Nut, hex, machined, #8--32 354 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 155 1090493 S Tee, branch, 6 mm tube x 1/8 156 981557 S Screw socket, 1/4--20 x 1.750, zinc 257 345977 S Washer, lock, 1/4, 14451--GA 258 345836 S Nut, hex, 1/4--20, 14441--GA 259 1090301 S Base, manifold, ISO 5599, size 1, RC 1/4 160 1044436 S Valve, air pilot, ISO 5591/1,2 position 4--way 161 1090365 S Muffler, R 3/8, 40 microns, brass 262 1090491 S Tee, male run, 6 mm tube x R 1/8 163 1090431 S Plug, push--in, 6 mm tube 164 1082101 S Elbow, male, 6 mm tube x R 1/8 165 1090306 S Valve, pushbutton, 2--position, 3--port, RC 1/4 166 324896 S Grommet, rubber, 0.812 ID x 1.25 OD 167 981913 S Screw, socket, #10--32 x 1.750 268 983079 S Washer, lock, SPT, #10 269 984120 S Nut, hex, machined, #10--32,14448--FA 2
55-Gallon Control Module Drum with Pneumatic ChangeoverRecommended Spare Parts List
Item Part Description20 1025777 Valve, ISO size 3, air pilot, 2--position, 4--way60 1044436 Valve, air pilot, ISO 5591/1,2 position 4--way
Rhino SD2/XD2 Type-H Control Modules12
Instruction Sheet 1093443A E 2009 Nordson Corporation
55-Gallon Drum Control Module with Electric ChangeoverSee Figures 9 and 10 along with the following parts list.
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23
11
4
20
2
15
9
4
7
13
12
6
17
5422
14
11
1240
40
40
40
18
40
40
40
40
3
2140
5
5
40
1
25
5
5
8
1640
1740
19
Figure 9 55-Gallon Drum Control Module with Electric Changeover
Rhino SD2/XD2 Type-H Control Modules 13
Instruction Sheet 1093443AE 2009 Nordson Corporation
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40
40
40 40
4537 39 38
404940
30
3140
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4740
3540
33
4940
34
52
53
3240
30
3140
43
50
4940
51
Figure 10 55-Gallon Drum Control Module with Electric Changeover (Continued)
Rhino SD2/XD2 Type-H Control Modules14
Instruction Sheet 1093443A E 2009 Nordson Corporation
55-Gallon Drum Control Module with Electric Changeover Parts List
Item Part Description Qty Note— 1082084 Module, controls, Rhino XD2, G-port, electric changeover 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1079432 S Bracket, filter, controls 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 116 1082118 S Tee, branch, 6 mm tube x R 1/4 117 1082119 S Muffler, R 3/4, brass 218 303654 S Screw, socket, 5/16--18 x 2.5, cap, zinc 219 1082125 S Base, manifold, ISO Size 3, 5-port, G 3/4 120 1044953 S Valve, ISO size 3, 2-position, 4-way, 24 Vdc 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPa, R 1/4, back mount 124 - - - - - - S Not used on this configuration —25 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 2 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 228 1083797 S Gage, air, 0--160 psi, 1 mPa, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 1082124 S Tee, pipe, G 1/4, brass, nickel 231 1082126 S Connector, male, 6 mm tube x R 1/4 132 1082283 S Valve, relief, 15 psi, 1/4 NPT, brass 133 1082128 S Valve, 2--position, 3--port, R 1/4, pushbutton 134 1083696 S Elbow, pipe, 90, G 1/4, brass, nickel 135 1082107 S Plug, pipe, socket, flush, R 1/4 136 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR
41--42 - - - - - - S Not used on this configuration —Continued...
Rhino SD2/XD2 Type-H Control Modules 15
Instruction Sheet 1093443AE 2009 Nordson Corporation
Item Part Description Qty Note— 1080284 Module, controls, Rhino XD2, G-port, electric changeover 143 1082286 S Spacer, un-threaded, 5/8 long, aluminum ,size 10 screw 444 - - - - - - S Not used on this configuration —45 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 446 1083657 S Connector, male, 10 mm R 1/4, brass 147 1083656 S Connector, male, elbow, 10 mm tube x R1/4, brass 148 1083690 S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft49 1083695 S Nipple, hex, R 1/4 x R 1/4 350 981656 S Screw, socket, 8--32 x 1.250, black 351 983010 S Washer, flat, 0.188 x 0.375 x 0.040, zinc 352 983111 S Washer, lock ,#8 353 984111 S Nut, hex, machined, #8--32 354 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 1
55-Gallon Drum Control Modulewith Electric Changeover Recommended Spare Parts List
Item Part Description20 1044953 Valve, ISO size 3, 2-position, 4-way, 24 Vdc
Rhino SD2/XD2 Type-H Control Modules16
Instruction Sheet 1093443A E 2009 Nordson Corporation
55-Gallon Drum Control Modulewith Electric Changeover for Urethane ApplicationsSee Figures 11 and 12 along with the following parts list.
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11
4
20
2
15
9
4
7
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54
22
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40
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25
5
5
8
1640
1740
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Figure 11 55-Gallon Drum Control Module with Electric Changeover for Urethane Applications
Rhino SD2/XD2 Type-H Control Modules 17
Instruction Sheet 1093443AE 2009 Nordson Corporation
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29 36
27
40
40
40
40
45
37 39
3840
3140
43
Figure 12 55-Gallon Drum Control Module with Electric Changeover for Urethane Applications (Continued)
Rhino SD2/XD2 Type-H Control Modules18
Instruction Sheet 1093443A E 2009 Nordson Corporation
55-Gallon Drum Control Modulewith Electric Changeover for Urethane Applications Parts List
Item Part Description Qty Note— 1087098 Module, controls, G-port. glass 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1079432 S Bracket, filter, controls 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 116 1082118 S Tee, branch, 6 mm tube x R 1/4 117 1082119 S Muffler, R 3/4, brass 218 303654 S Screw, socket, 5/16--18 x 2.5, cap, zinc 219 1082125 S Base, manifold, ISO Size 3, 5-port, G 3/4 120 1044953 S Valve, ISO size 3, 2-position, 4-way, 24 Vdc 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPa, R 1/4, back mount 124 - - - - - - S Not used on this configuration —25 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 1.3 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 228 1083797 S Gage, air, 0--160 psi, 1 mPa, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 - - - - - - S Not used on this configuration —31 1082126 S Connector, male, 6 mm tube x R 1/4 1
Continued...
Rhino SD2/XD2 Type-H Control Modules 19
Instruction Sheet 1093443AE 2009 Nordson Corporation
NoteQtyDescriptionPartItem— 1087098 Module, controls, G-port. glass 1
32--35 - - - - - - S Not used on this configuration —36 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR
41--42 - - - - - - S Not used on this configuration —43 1082286 S Spacer, un-threaded, 5/8 long, aluminum ,size 10 screw 445 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 440 - - - - - - S Not used on this configuration —
46--53 - - - - - - S Not used on this configuration —54 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 1
55-Gallon Drum Control Module with Electric Changeoverfor Urethane Applications Recommended Spare Parts List
Item Part Description20 1044953 Valve, ISO size 3, 2-position, 4-way, 24 Vdc
Rhino SD2/XD2 Type-H Control Modules20
Instruction Sheet 1093443A E 2009 Nordson Corporation
Large Frame 5-Gallon Pail Control Module with Electric ChangeoverSee Figures 13 and 14 along with the following parts list.
10
23
11
4
20
2
15
9
4
7
13
12
6
17
54
22
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11
1240
40
40
40
18
40
40
40
40
3
2140
5
5
40
1
25
5
5
8
1640
1740
19
Figure 13 Large Frame 5-Gallon Pail Control Module with Electric Changeover
Rhino SD2/XD2 Type-H Control Modules 21
Instruction Sheet 1093443AE 2009 Nordson Corporation
28
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29 36 27
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40
40 40
4537 39 38
404940
30
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3540
33
4940
34
52
53
55
3240
30
58
3140
45
3140
43
50
4940
5756
51
Figure 14 Large Frame 5-Gallon Pail Control Module with Electric Changeover (Continued)
Rhino SD2/XD2 Type-H Control Modules22
Instruction Sheet 1093443A E 2009 Nordson Corporation
Large Frame 5-Gallon Pail Control Module with Electric Changeover Parts List
Item Part Description Qty Note— 1083791 Module, controls, 5-gallon, large frame, G-port 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1079432 S Bracket, filter, controls 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 116 1082118 S Tee, branch, 6 mm tube x R 1/4 117 1082119 S Muffler, R 3/4, brass 218 303654 S Screw, socket, 5/16--18 x 2.5, cap, zinc 219 1082125 S Base, manifold, ISO Size 3, 5-port, G 3/4 120 1044953 S Valve, ISO size 3, 2-position, 4-way, 24 Vdc 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPA, R 1/4, back mount 124 - - - - - - S Not used on this configuration —25 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 2 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 228 1083797 S Gage, air, 0--160 psi, 1 mPA, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 1082124 S Tee, pipe, G 1/4, brass, nickel 231 1082126 S Connector, male, 6 mm tube x R 1/4 332 1082283 S Valve, relief, 15 psi, 1/4 NPT, brass 133 1082128 S Valve, 2--position, 3--port, R 1/4, pushbutton 134 1083696 S Elbow, pipe, 90, G 1/4, brass, nickel 135 1082107 S Plug, pipe, socket, flush, R 1/4 136 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR
41--42 - - - - - - S Not used on this configuration —Continued...
Rhino SD2/XD2 Type-H Control Modules 23
Instruction Sheet 1093443AE 2009 Nordson Corporation
Item Part Description Qty Note— 1083719 Module, controls, 5-gallon, large frame, G-port 143 1082286 S Spacer, unthreaded, 5/8 long, aluminum ,size 10 screw 444 - - - - - - S Not used on this configuration —45 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 646 1083657 S Connector, male, 10 mm R 1/4, brass 147 1083656 S Connector, male, elbow, 10 mm tube x R1/4, brass 148 1083690 S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft49 1083695 S Nipple, hex, R 1/4 x R 1/4 350 981656 S Screw, socket, 8--32 x 1.250, black 351 983010 S Washer, flat, 0.188 x 0.375 x 0.040, zinc 352 983111 S Washer, lock, #8 353 984111 S Nut, hex, machined, #8--32 354 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 155 983121 S Washer, lock, #10 256 984121 S Nut, hex, machined, #10--24 257 1083796 S Regulator, air, 0--2 mPA, RC 1/4, Gage/Bracket 158 981669 S Screw, socket, #10--32 x 0.5, black 2
Large Frame 5-Gallon Pail Control Modulewith Electric Changeover Recommended Spare Parts List
Item Part Description20 1044953 Valve, ISO size 3, 2-position, 4-way, 24 Vdc
Pneumatic SchematicsSee the applicable schematic:
Large Frame Control Module Schematic1090295: Pneumatic Changeover
Pneumatic Standalone
1090596 (Sheet 1)
1090596 (Sheet 2)
1082084: Electric Changeover 1082036
1087098: Electric Changeover for Urethane Applications 1087092
1083791: 5-Gallon Pail with Electric Changeover 1082595
Rhino SD2/XD2 Type-H Control Modules24
Instruction Sheet 1093443A E 2009 Nordson Corporation
1/4TUBE
AIRLOGIC
AIRMOTOR
CONTROLVALVE
VALVE
1/4TUBE
1/4TUBE
AIRMOTOR
REGULATOR
125PSI
1/4TUBE
AIRMOTOR
LOCKOUT
BALLVALVE3/4HOSE
2(A)
1(P)
3(R)
MATERIAL
PURGEVALVE
1/4TUBE
1/4TUBE
DISTRIBUTION
MANIFOLD
AIRSUPPLYIN
MASTERAIR
LOCKOUT
BALLVALVE
MAINAIR
FILTER
5-MICRON
REGULATOR
BLOWOFF
RAM
UP/DOWN
CONTROLVALVE
RAM
UP/DOWN
1/4TUBE
1/4TUBEBL
OWOFF
PUSH
BUTTON
15PSI
RELIEFVALVE
EMPTYDRUM
LIMITSW
ITCH
FOLLOWER
PLATE
BULK
UNLOADER
FRAM
E
REGULATEDAIR
MOTORSUPPLY
NON-REGULATED
PILOTVALVESUPPLY
1/4TUBE
AIRMOTOR
TOAIRMOTOR
CONTROLVALVE
PILOTPORT14ON
CHANGEOVERUNIT
FROMAIRLOGIC
VALVEPORT1ON
CHANGEOVERUNIT
SCHEMATIC1090296SHEET10F2
CONTRO
LMODULE
1090295:PNEUMATICCHANGEOVER
Rhino SD2/XD2 Type-H Control Modules 25
Instruction Sheet 1093443AE 2009 Nordson Corporation
1/4TUBE
AIRLOGIC
AIRMOTOR
CONTROLVALVE
VALVE
1/4TUBE
1/4TUBE
AIRMOTOR
REGULATOR
125PSI
1/4TUBE
AIRMOTOR
LOCKOUT
BALLVALVE3/4HOSE
2(A)
1(P)
3(R)
MATERIAL
PURGEVALVE
1/4TUBE
1/4TUBE
DISTRIBUTION
MANIFOLD
AIRSUPPLYIN
MASTERAIR
LOCKOUT
BALLVALVE
MAINAIR
FILTER
5-MICRON
REGULATOR
BLOWOFF
RAM
UP/DOWN
CONTROLVALVE
RAM
UP/DOWN
1/4TUBE
1/4TUBEBL
OWOFF
PUSH
BUTTON
15PSI
RELIEFVALVE
EMPTYDRUM
LIMITSW
ITCH
FOLLOWER
PLATE
BULK
UNLOADER
FRAM
E
REGULATEDAIR
MOTORSUPPLY
NON-REGULATED
PILOTVALVESUPPLY
1/4TUBE
AIRMOTOR
SCHEMATIC1090296SHEET2
CONTRO
LMODULE
1090295:PNEM
ATICSTANDALONE
Rhino SD2/XD2 Type-H Control Modules26
Instruction Sheet 1093443A E 2009 Nordson Corporation
AIRMOTOR
CONTROLVALVE
1/4TUBE
AIRMOTOR
REGULATOR
125PSI
AIRMOTOR
LOCKOUT
BALLVALVE
AIRMOTOR
AIRSUPPLYIN
MASTERAIR
LOCKOUT
BALLVALVE
MAINAIR
FILTER
5-MICRON
BLOWOFF/RAM
UP
CONTROLVALVE
RAM
UP/DOWN
FOLLOWER
PLATE
BULK
UNLOADER
FRAM
E
REGULATEDAIR
MOTORSUPPLY
NON-REGULATED
PILOTVALVESUPPLY
PILOTVALVESUPPLY
AIRMOTORSUPPLY
REGULATOR
BLOWOFF
PUSHBUTTON
15PSI
RELIEFVALVE
TOFOLLOWER
PLATE
CONTRO
LMODULE
1082084:ELECTRICCHANGEOVER
SCHEMATIC1082306
Rhino SD2/XD2 Type-H Control Modules 27
Instruction Sheet 1093443AE 2009 Nordson Corporation
AIRMOTOR
CONTROLVALVE
1/4TUBE
AIRMOTOR
REGULATOR
125PSI
AIRMOTOR
LOCKOUT
BALLVALVE
AIRMOTOR
AIRSUPPLYIN
MASTERAIR
LOCKOUT
BALLVALVE
MAINAIR
FILTER
5-MICRON
RAM
UP
CONTROLVALVE
RAM
UP/DOWN
FOLLOWER
PLATE
BULK
UNLOADER
FRAM
E
REGULATEDAIR
MOTORSUPPLY
NON-REGULATED
PILOTVALVESUPPLY
PILOTVALVESUPPLY
AIRMOTORSUPPLY
REGULATOR
CONTRO
LMODULE
1087098:ELECTRICCHANGEOVERFORURETHANE
APPLICATIONS
SCHEMATIC1087092
Rhino SD2/XD2 Type-H Control Modules28
Instruction Sheet 1093443A E 2009 Nordson Corporation
AIRMOTOR
CONTROLVALVE
1/4TUBE
AIRMOTOR
REGULATOR
125PSI
AIRMOTOR
LOCKOUT
BALLVALVE
AIRMOTOR
AIRSUPPLYIN
MASTERAIR
LOCKOUT
BALLVALVE
MAINAIR
FILTER
5-MICRON
CONTROLVALVE
RAM
UP/DOWN
FOLLOWER
PLATE
BULK
UNLOADER
FRAM
E
REGULATEDAIR
MOTORSUPPLY
NON-REGULATED
PILOTVALVESUPPLY
PILOTVALVESUPPLY
AIRMOTORSUPPLY
RAM
DOWN
REGULATOR
0--30PSI
REGULATOR
BLOWOFF
RAM
UP/DOWN
CONTRO
LMODULE
1083791:5-GALLONPAILWITHELECTRICCHANGEOVER
SCHM
EMATIC1082595
Rhino SD2/XD2 Type-H Control Modules 29
Instruction Sheet 1093443AE 2009 Nordson Corporation
Notes:
Rhino SD2/XD2 Type-H Control Modules30
Instruction Sheet 1093443A E 2009 Nordson Corporation
Change RecordRevision Date Change
A01 6/09 Released
Issued 6/09
Original copyright date 2009. Nordson, the Nordson logo, and Rhino are registered trademarks of Nordson Corporation.All other trademarks are the property of their respective owners.