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Rhino SD2/XD2 Type-H Control Modules Instruction Sheet 1093443A E 2009 Nordson Corporation Description NOTE: Throughout this document, the Rhino SD2/XD2 Type-H Control Modules are referred to as the Control Module. See Figure 1. The Control Module (1) provides the pneumatic operating functions for Rhino SD2/XD2 bulk unloaders (2). It mounts to the side of small- and large-frame Rhino SD2/XD2 bulk unloaders. Four Large Frame Control Modules are available: S 55-Gallon Drum with Pneumatic Changeover S 55-Gallon Drum with Electric Changeover S 55-Gallon Drum with Electric Changeover for Urethane Applications S 5-Gallon Pail with Electric Changeover The control module can be configured for use on standalone or changeover Rhino SD2/XD2 bulk unloaders. The changeover configuration allows the operator to change the empty container of one Rhino SD2/XD2 bulk unloader while the other one is operating. See Figure 2 and refer to Table 1 for a list of the control module components. 1 2 Figure 1 Typical Control Module

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Page 1: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules

Instruction Sheet 1093443AE 2009 Nordson Corporation

DescriptionNOTE: Throughout this document, the Rhino SD2/XD2Type-H Control Modules are referred to as theControl Module.

See Figure 1. The Control Module (1) provides thepneumatic operating functions for Rhino SD2/XD2 bulkunloaders (2). It mounts to the side of small- andlarge-frame Rhino SD2/XD2 bulk unloaders.

Four Large Frame Control Modules are available:

S 55-Gallon Drum with Pneumatic Changeover

S 55-Gallon Drum with Electric Changeover

S 55-Gallon Drum with Electric Changeoverfor Urethane Applications

S 5-Gallon Pail with Electric Changeover

The control module can be configured for use onstandalone or changeover Rhino SD2/XD2 bulkunloaders. The changeover configuration allows theoperator to change the empty container of one RhinoSD2/XD2 bulk unloader while the other one is operating.

See Figure 2 and refer to Table 1 for a list of the controlmodule components.

1

2

Figure 1 Typical Control Module

Page 2: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules2

Instruction Sheet 1093443A E 2009 Nordson Corporation

1

2

3

4

5

6

8

9

10

11

7

Figure 2 Typical Control Module Components (Large frame 55-gallon drum with pneumatic changeover shown)

Page 3: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 3

Instruction Sheet 1093443AE 2009 Nordson Corporation

Table 1 Control Module Components

Item Function1 Air Motor Regulator: Sets the amount of air pressure going to the air motor which determines the amount of

material pressure exiting the unloader.

2 Safety Relief Valve: Ensures that no more the 15 psi is supplied to the material drum or pail.

3 Material Purge Push Button: Supplies air to the air motor and allows the pump to purge material or air fromthe system. Allows the operator to purge an unloader even if the opposite unloader is active.

4 Blowoff Control Valve: When the ram control valve is in the UP position, the blowoff circuit routes airpressure under the follower. The air pressure under the follower provides the force to remove the drum fromthe follower when the rams are raised.

5 Ram Control Valve: Rotary valve that initiates ram movement.

Placing the ram control valve in the

S RAM UP position, raises the ram and follower plate and supplies air to the blow-off valve.

S NEUTRAL position, halts ram movement.

S RAM DOWN position, lowers the ram and follower plate assembly into the material container.

NOTE: The Neutral position does not mechanically lock the ram. Air pressure remains in the ram cylinders.Small air leaks in the circuit can cause the ram to drift upward or downward. Never leave the bulk unloaderin the Neutral position to perform maintenance, or when it is not in use for long periods of time. Whenperforming maintenance, make sure that the ram and follower plate are on the bulk unloader base or securedusing support blocks.

6 Ram Up/Down Regulator: Sets the amount of air pressure going to the top and the bottom of the ramcylinders.

7 Air Motor Control Valve: Receives signals to control the air motor.

8 Filter/Separator: Has a 5-micron filter element that removes most contaminants and moisturefrom the supply air.

9 Master Air Lockout Valve: When this valve is in the open position, it supplies air to the unloader pneumaticcircuit. Closing this valve, disables the unloader and also bleeds off air.

10 Air Logic Valve: Prevents an empty unloader from receiving an Empty signal from the other controller.

11 Air Lockout Valve: This valve locks out and vents air pressure to the air motor. It prevents the pump fromstroking but does not shut off ram air. The follower plate can be raised and lowered but the air motor will notactivate and cause the pump to stroke.

Page 4: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules4

Instruction Sheet 1093443A E 2009 Nordson Corporation

Installation

WARNING: Allow only qualified personnel toperform the following tasks. Follow the safetyinstructions in this document and all otherrelated documentation.

NOTE: Read and understand the Safety section in theNordson System Documentation that shipped with thesystem before installing the Control Module.

Install the Control Module to aBulk Unloader FrameSee Figure 3. Mount the Control Module onto the bulkunloader using the supplied screws (1) and washers (2).Tighten the screws securely.

21

Figure 3 Typical Control Module Installation (Large frame shown)

Page 5: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 5

Instruction Sheet 1093443AE 2009 Nordson Corporation

Connect the Ram Up and Ram Down TubingSee Figure 4. Connect the tubing (A, B) as shown.

LARGE FRAME 5-GALLON PAILWITH ELECTRIC CHANGEOVER

LARGE FRAME 55-GALLONWITH ELECTRIC CHANGEOVERFOR URETHANE APPLICATIONS

LARGE FRAME55-GALLON WITHPNEUMATIC CHANGEOVER

LARGE FRAME55-GALLON WITHELECTRIC CHANGEOVER

RAM DOWN

RAM UPTUBE CONNECTION

TUBE CONNECTION

B

A

A

B

A

B

A

B

A

B

Figure 4 Ram Up and Ram Down Tubing Connections

Page 6: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules6

Instruction Sheet 1093443A E 2009 Nordson Corporation

Connect the Tubingfor Pneumatic Standalone orChangeover ConfigurationsThe Control module can be configured for standaloneand changeover systems. Perform theapplicable procedures.

Standalone Systems1. See Figure 5. Remove the plug and install it as

shown for standalone systems.

2. Cut the tubing to the desired length and connect it tothe fitting as shown.

PLUG LOCATION

TUBE ROUTING AS SHIPPED

TUBE ROUTING FORSTANDALONE SYSTEMS

Figure 5 Standalone Configuration

Page 7: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 7

Instruction Sheet 1093443AE 2009 Nordson Corporation

Changeover Systems

Connect the tubing as shown on Figure 6.

OperationControl Module operation is dependent upon the systemapplication. Refer to the Nordson SystemDocumentation that shipped with the system for specificapplication parameters and operating procedures.

CHANGEOVER TUBE ROUTING

A-UNIT B-UNIT

Figure 6 Changeover Configuration

Page 8: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules8

Instruction Sheet 1093443A E 2009 Nordson Corporation

PartsTo order parts, call the Nordson Customer Service Center or your local Nordson representative.

55-Gallon Drum Control Module with Pneumatic ChangeoverSee Figures 7 and 8 along with the following parts list.

10

23

11

420

64

2

16

63

15

9

4

35

6161

276056

55

7 5

813

12

27

15

31

5

8

6

62

17

54

22

14

11

1240

40

40

40 40

19

18

40

40

40

40

4040

40

4040

40 40

3

2140

40

5

58

57

40

5

40

59

40

1

25

Figure 7 55-Gallon Drum Control Module with Pneumatic Changeover

Page 9: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 9

Instruction Sheet 1093443AE 2009 Nordson Corporation

28

27

2936

27

40

40

40

40

4537 39 38

404940

3040

3140

4640

4740

3540

33

4940

34

4940

PART OF 65

52

53

51

66

3240

30

2740

2740

65

PART OF 65 (SHIM)

(PUSH BUTTON LOCK NUT)

3140

68

69

3140

3140

2740

3540

2740

67

43

50

Figure 8 55-Gallon Drum Control Module with Pneumatic Changeover (Continued)

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Rhino SD2/XD2 Type-H Control Modules10

Instruction Sheet 1093443A E 2009 Nordson Corporation

55-Gallon Drum Control Module with Pneumatic Changeover Parts List

Item Part Description Qty Note— 1090295 Module, controls, XD2, R-port, pneumatic changeover 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1090325 S Bracket, filter, controls, pneumatic cross--over 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 216 1090471 S Tee, male run, 6 mm T x R 1/4 117 1082119 S Muffler, R 3/4, brass 118 981314 S Screw, hex, 5/16--18 x 3.5, cap, zinc 219 1090305 S Base, manifold, ISO 5599, Size 3, RC 3/4 120 1025777 S Valve, ISO size 3, air pilot, 2--position, 4--way 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPa, R 1/4, back mount 124 324289 S Strap, cable, 0.06--4, black 225 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 28 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 828 1083797 S Gage, air, 0--160 psi, 1 mPa, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 1082124 S Tee, pipe, G 1/4, brass, nickel 231 1082126 S Connector, male, 6 mm tube x R 1/4 532 1082283 S Valve, relief, 15 psi, 1/4 NPT, brass 133 1082128 S Valve, 2--position, 3--port, R 1/4, pushbutton 134 1083696 S Elbow, pipe, 90, G 1/4, brass, nickel 135 1082107 S Plug, pipe, socket, flush, R 1/4 336 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR

41--42 - - - - - - S Not used on this configuration —Continued...

Page 11: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 11

Instruction Sheet 1093443AE 2009 Nordson Corporation

Item Part Description Qty Note— 1090295 Module, controls, XD2, R-port, pneumatic changeover 143 1082286 S Spacer, un-threaded, 5/8 long, aluminum ,size 10 screw 444 - - - - - - S Not used on this configuration —45 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 446 1083657 S Connector, male, 10 mm R 1/4, brass 147 1083656 S Connector, male, elbow, 10 mm tube x R1/4, brass 148 1083690 S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft49 1083695 S Nipple, hex, R 1/4 x R 1/4 350 981656 S Screw, socket, 8--32 x 1.250, black 351 983010 S Washer, flat, 0.188 x 0.375 x 0.040, zinc 352 983111 S Washer, lock ,#8 353 984111 S Nut, hex, machined, #8--32 354 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 155 1090493 S Tee, branch, 6 mm tube x 1/8 156 981557 S Screw socket, 1/4--20 x 1.750, zinc 257 345977 S Washer, lock, 1/4, 14451--GA 258 345836 S Nut, hex, 1/4--20, 14441--GA 259 1090301 S Base, manifold, ISO 5599, size 1, RC 1/4 160 1044436 S Valve, air pilot, ISO 5591/1,2 position 4--way 161 1090365 S Muffler, R 3/8, 40 microns, brass 262 1090491 S Tee, male run, 6 mm tube x R 1/8 163 1090431 S Plug, push--in, 6 mm tube 164 1082101 S Elbow, male, 6 mm tube x R 1/8 165 1090306 S Valve, pushbutton, 2--position, 3--port, RC 1/4 166 324896 S Grommet, rubber, 0.812 ID x 1.25 OD 167 981913 S Screw, socket, #10--32 x 1.750 268 983079 S Washer, lock, SPT, #10 269 984120 S Nut, hex, machined, #10--32,14448--FA 2

55-Gallon Control Module Drum with Pneumatic ChangeoverRecommended Spare Parts List

Item Part Description20 1025777 Valve, ISO size 3, air pilot, 2--position, 4--way60 1044436 Valve, air pilot, ISO 5591/1,2 position 4--way

Page 12: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules12

Instruction Sheet 1093443A E 2009 Nordson Corporation

55-Gallon Drum Control Module with Electric ChangeoverSee Figures 9 and 10 along with the following parts list.

10

23

11

4

20

2

15

9

4

7

13

12

6

17

5422

14

11

1240

40

40

40

18

40

40

40

40

3

2140

5

5

40

1

25

5

5

8

1640

1740

19

Figure 9 55-Gallon Drum Control Module with Electric Changeover

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Rhino SD2/XD2 Type-H Control Modules 13

Instruction Sheet 1093443AE 2009 Nordson Corporation

28

27

29 36 27

40

40

40 40

4537 39 38

404940

30

3140

4640

4740

3540

33

4940

34

52

53

3240

30

3140

43

50

4940

51

Figure 10 55-Gallon Drum Control Module with Electric Changeover (Continued)

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Rhino SD2/XD2 Type-H Control Modules14

Instruction Sheet 1093443A E 2009 Nordson Corporation

55-Gallon Drum Control Module with Electric Changeover Parts List

Item Part Description Qty Note— 1082084 Module, controls, Rhino XD2, G-port, electric changeover 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1079432 S Bracket, filter, controls 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 116 1082118 S Tee, branch, 6 mm tube x R 1/4 117 1082119 S Muffler, R 3/4, brass 218 303654 S Screw, socket, 5/16--18 x 2.5, cap, zinc 219 1082125 S Base, manifold, ISO Size 3, 5-port, G 3/4 120 1044953 S Valve, ISO size 3, 2-position, 4-way, 24 Vdc 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPa, R 1/4, back mount 124 - - - - - - S Not used on this configuration —25 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 2 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 228 1083797 S Gage, air, 0--160 psi, 1 mPa, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 1082124 S Tee, pipe, G 1/4, brass, nickel 231 1082126 S Connector, male, 6 mm tube x R 1/4 132 1082283 S Valve, relief, 15 psi, 1/4 NPT, brass 133 1082128 S Valve, 2--position, 3--port, R 1/4, pushbutton 134 1083696 S Elbow, pipe, 90, G 1/4, brass, nickel 135 1082107 S Plug, pipe, socket, flush, R 1/4 136 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR

41--42 - - - - - - S Not used on this configuration —Continued...

Page 15: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 15

Instruction Sheet 1093443AE 2009 Nordson Corporation

Item Part Description Qty Note— 1080284 Module, controls, Rhino XD2, G-port, electric changeover 143 1082286 S Spacer, un-threaded, 5/8 long, aluminum ,size 10 screw 444 - - - - - - S Not used on this configuration —45 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 446 1083657 S Connector, male, 10 mm R 1/4, brass 147 1083656 S Connector, male, elbow, 10 mm tube x R1/4, brass 148 1083690 S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft49 1083695 S Nipple, hex, R 1/4 x R 1/4 350 981656 S Screw, socket, 8--32 x 1.250, black 351 983010 S Washer, flat, 0.188 x 0.375 x 0.040, zinc 352 983111 S Washer, lock ,#8 353 984111 S Nut, hex, machined, #8--32 354 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 1

55-Gallon Drum Control Modulewith Electric Changeover Recommended Spare Parts List

Item Part Description20 1044953 Valve, ISO size 3, 2-position, 4-way, 24 Vdc

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Rhino SD2/XD2 Type-H Control Modules16

Instruction Sheet 1093443A E 2009 Nordson Corporation

55-Gallon Drum Control Modulewith Electric Changeover for Urethane ApplicationsSee Figures 11 and 12 along with the following parts list.

10

23

11

4

20

2

15

9

4

7

13

12

6

17

54

22

14

11

1240

40

40

40

18

40

40

40

40

3

2140

5

5

40

1

25

5

5

8

1640

1740

19

Figure 11 55-Gallon Drum Control Module with Electric Changeover for Urethane Applications

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Rhino SD2/XD2 Type-H Control Modules 17

Instruction Sheet 1093443AE 2009 Nordson Corporation

28

27

29 36

27

40

40

40

40

45

37 39

3840

3140

43

Figure 12 55-Gallon Drum Control Module with Electric Changeover for Urethane Applications (Continued)

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Rhino SD2/XD2 Type-H Control Modules18

Instruction Sheet 1093443A E 2009 Nordson Corporation

55-Gallon Drum Control Modulewith Electric Changeover for Urethane Applications Parts List

Item Part Description Qty Note— 1087098 Module, controls, G-port. glass 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1079432 S Bracket, filter, controls 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 116 1082118 S Tee, branch, 6 mm tube x R 1/4 117 1082119 S Muffler, R 3/4, brass 218 303654 S Screw, socket, 5/16--18 x 2.5, cap, zinc 219 1082125 S Base, manifold, ISO Size 3, 5-port, G 3/4 120 1044953 S Valve, ISO size 3, 2-position, 4-way, 24 Vdc 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPa, R 1/4, back mount 124 - - - - - - S Not used on this configuration —25 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 1.3 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 228 1083797 S Gage, air, 0--160 psi, 1 mPa, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 - - - - - - S Not used on this configuration —31 1082126 S Connector, male, 6 mm tube x R 1/4 1

Continued...

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Rhino SD2/XD2 Type-H Control Modules 19

Instruction Sheet 1093443AE 2009 Nordson Corporation

NoteQtyDescriptionPartItem— 1087098 Module, controls, G-port. glass 1

32--35 - - - - - - S Not used on this configuration —36 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR

41--42 - - - - - - S Not used on this configuration —43 1082286 S Spacer, un-threaded, 5/8 long, aluminum ,size 10 screw 445 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 440 - - - - - - S Not used on this configuration —

46--53 - - - - - - S Not used on this configuration —54 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 1

55-Gallon Drum Control Module with Electric Changeoverfor Urethane Applications Recommended Spare Parts List

Item Part Description20 1044953 Valve, ISO size 3, 2-position, 4-way, 24 Vdc

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Rhino SD2/XD2 Type-H Control Modules20

Instruction Sheet 1093443A E 2009 Nordson Corporation

Large Frame 5-Gallon Pail Control Module with Electric ChangeoverSee Figures 13 and 14 along with the following parts list.

10

23

11

4

20

2

15

9

4

7

13

12

6

17

54

22

14

11

1240

40

40

40

18

40

40

40

40

3

2140

5

5

40

1

25

5

5

8

1640

1740

19

Figure 13 Large Frame 5-Gallon Pail Control Module with Electric Changeover

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Rhino SD2/XD2 Type-H Control Modules 21

Instruction Sheet 1093443AE 2009 Nordson Corporation

28

27

29 36 27

40

40

40 40

4537 39 38

404940

30

3140

4640

4740

3540

33

4940

34

52

53

55

3240

30

58

3140

45

3140

43

50

4940

5756

51

Figure 14 Large Frame 5-Gallon Pail Control Module with Electric Changeover (Continued)

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Rhino SD2/XD2 Type-H Control Modules22

Instruction Sheet 1093443A E 2009 Nordson Corporation

Large Frame 5-Gallon Pail Control Module with Electric Changeover Parts List

Item Part Description Qty Note— 1083791 Module, controls, 5-gallon, large frame, G-port 11 1090561 S Plate, mounting controls, CHIY 12 984449 S Nut, hex, 5/16--18, G8 23 345938 S Washer, flat, 0.375 x 0.875 x 0.083 24 345840 S Nut, hex, 3/8--16, zinc 45 345929 S Washer, flat, 3/8, zinc 86 1079432 S Bracket, filter, controls 17 1065691 S Bracket, mounting, filter, 3/4 NPT 18 981402 S Screw, hex, 3/8--16 x 1, cap, zinc 49 1082113 S Filter, air, G 3/4 110 1082114 S Nipple, steel, schedule 40, R 3/4, galvanized 111 1082043 S Valve, ball, 2--2, G 3/4, 250 212 1083693 S Nipple, steel, schedule 40, R 3/4 x 6 galvanized 213 1082116 S Tee, pipe, class 150, R 3/4, galvanized 114 1083694 S Nipple, steel, schedule 40, R 3/4 x 3, galvanized 115 1082117 S Bushing, pipe, schedule 40, R 3/4 x R 1/4 116 1082118 S Tee, branch, 6 mm tube x R 1/4 117 1082119 S Muffler, R 3/4, brass 218 303654 S Screw, socket, 5/16--18 x 2.5, cap, zinc 219 1082125 S Base, manifold, ISO Size 3, 5-port, G 3/4 120 1044953 S Valve, ISO size 3, 2-position, 4-way, 24 Vdc 121 1082120 S Plug, pipe, socket, flush, R 1/8, zinc 222 1082121 S Plug, pipe, socket, flush, R 3/4, zinc 123 1082139 S Gage, air, 0--160 psi, 1.1 mPA, R 1/4, back mount 124 - - - - - - S Not used on this configuration —25 1081939 S Regulator, 0--160 psi, G 3/4 126 1082097 S Tubing, 6 mm Polyethylene, green, flame resistant 2 ft27 1082108 S Elbow, male, 6 mm tube x R 1/4 228 1083797 S Gage, air, 0--160 psi, 1 mPA, R1/8, bottom mount 129 1082123 S Regulator, air, 0--1 mPa, RC 1/4 130 1082124 S Tee, pipe, G 1/4, brass, nickel 231 1082126 S Connector, male, 6 mm tube x R 1/4 332 1082283 S Valve, relief, 15 psi, 1/4 NPT, brass 133 1082128 S Valve, 2--position, 3--port, R 1/4, pushbutton 134 1083696 S Elbow, pipe, 90, G 1/4, brass, nickel 135 1082107 S Plug, pipe, socket, flush, R 1/4 136 1082135 S Nipple, Schedule 40, R 1/4, 0.87, galvanized 137 1058756 S Screw, socket, #10--32 x 2, black 438 1082136 S Muffler, flow--control, R 1/4, 145 psi 139 1082137 S Valve, rotary, control, 3 pos, G 1/4 ports 140 900481 S Adhesive, sealant AR

41--42 - - - - - - S Not used on this configuration —Continued...

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Rhino SD2/XD2 Type-H Control Modules 23

Instruction Sheet 1093443AE 2009 Nordson Corporation

Item Part Description Qty Note— 1083719 Module, controls, 5-gallon, large frame, G-port 143 1082286 S Spacer, unthreaded, 5/8 long, aluminum ,size 10 screw 444 - - - - - - S Not used on this configuration —45 983123 S Washer, flat, 0.219 x 0.500 x 0.049, zinc 646 1083657 S Connector, male, 10 mm R 1/4, brass 147 1083656 S Connector, male, elbow, 10 mm tube x R1/4, brass 148 1083690 S Tubing, 10 mm Polyurethane, green, flame resistant 0.6 ft49 1083695 S Nipple, hex, R 1/4 x R 1/4 350 981656 S Screw, socket, 8--32 x 1.250, black 351 983010 S Washer, flat, 0.188 x 0.375 x 0.040, zinc 352 983111 S Washer, lock, #8 353 984111 S Nut, hex, machined, #8--32 354 1083712 S Nipple, steel, Schedule 40, R 3/4 x 2, galvanized 155 983121 S Washer, lock, #10 256 984121 S Nut, hex, machined, #10--24 257 1083796 S Regulator, air, 0--2 mPA, RC 1/4, Gage/Bracket 158 981669 S Screw, socket, #10--32 x 0.5, black 2

Large Frame 5-Gallon Pail Control Modulewith Electric Changeover Recommended Spare Parts List

Item Part Description20 1044953 Valve, ISO size 3, 2-position, 4-way, 24 Vdc

Pneumatic SchematicsSee the applicable schematic:

Large Frame Control Module Schematic1090295: Pneumatic Changeover

Pneumatic Standalone

1090596 (Sheet 1)

1090596 (Sheet 2)

1082084: Electric Changeover 1082036

1087098: Electric Changeover for Urethane Applications 1087092

1083791: 5-Gallon Pail with Electric Changeover 1082595

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Rhino SD2/XD2 Type-H Control Modules24

Instruction Sheet 1093443A E 2009 Nordson Corporation

1/4TUBE

AIRLOGIC

AIRMOTOR

CONTROLVALVE

VALVE

1/4TUBE

1/4TUBE

AIRMOTOR

REGULATOR

125PSI

1/4TUBE

AIRMOTOR

LOCKOUT

BALLVALVE3/4HOSE

2(A)

1(P)

3(R)

MATERIAL

PURGEVALVE

1/4TUBE

1/4TUBE

DISTRIBUTION

MANIFOLD

AIRSUPPLYIN

MASTERAIR

LOCKOUT

BALLVALVE

MAINAIR

FILTER

5-MICRON

REGULATOR

BLOWOFF

RAM

UP/DOWN

CONTROLVALVE

RAM

UP/DOWN

1/4TUBE

1/4TUBEBL

OWOFF

PUSH

BUTTON

15PSI

RELIEFVALVE

EMPTYDRUM

LIMITSW

ITCH

FOLLOWER

PLATE

BULK

UNLOADER

FRAM

E

REGULATEDAIR

MOTORSUPPLY

NON-REGULATED

PILOTVALVESUPPLY

1/4TUBE

AIRMOTOR

TOAIRMOTOR

CONTROLVALVE

PILOTPORT14ON

CHANGEOVERUNIT

FROMAIRLOGIC

VALVEPORT1ON

CHANGEOVERUNIT

SCHEMATIC1090296SHEET10F2

CONTRO

LMODULE

1090295:PNEUMATICCHANGEOVER

Page 25: Description - Nordsonemanuals.nordson.com/automotive/zfiles/1093443a.pdfRhino SD2/XD2 Type-H Control Modules E 2009 Nordson Corporation Instruction Sheet 1093443A Description NOTE:

Rhino SD2/XD2 Type-H Control Modules 25

Instruction Sheet 1093443AE 2009 Nordson Corporation

1/4TUBE

AIRLOGIC

AIRMOTOR

CONTROLVALVE

VALVE

1/4TUBE

1/4TUBE

AIRMOTOR

REGULATOR

125PSI

1/4TUBE

AIRMOTOR

LOCKOUT

BALLVALVE3/4HOSE

2(A)

1(P)

3(R)

MATERIAL

PURGEVALVE

1/4TUBE

1/4TUBE

DISTRIBUTION

MANIFOLD

AIRSUPPLYIN

MASTERAIR

LOCKOUT

BALLVALVE

MAINAIR

FILTER

5-MICRON

REGULATOR

BLOWOFF

RAM

UP/DOWN

CONTROLVALVE

RAM

UP/DOWN

1/4TUBE

1/4TUBEBL

OWOFF

PUSH

BUTTON

15PSI

RELIEFVALVE

EMPTYDRUM

LIMITSW

ITCH

FOLLOWER

PLATE

BULK

UNLOADER

FRAM

E

REGULATEDAIR

MOTORSUPPLY

NON-REGULATED

PILOTVALVESUPPLY

1/4TUBE

AIRMOTOR

SCHEMATIC1090296SHEET2

CONTRO

LMODULE

1090295:PNEM

ATICSTANDALONE

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Rhino SD2/XD2 Type-H Control Modules26

Instruction Sheet 1093443A E 2009 Nordson Corporation

AIRMOTOR

CONTROLVALVE

1/4TUBE

AIRMOTOR

REGULATOR

125PSI

AIRMOTOR

LOCKOUT

BALLVALVE

AIRMOTOR

AIRSUPPLYIN

MASTERAIR

LOCKOUT

BALLVALVE

MAINAIR

FILTER

5-MICRON

BLOWOFF/RAM

UP

CONTROLVALVE

RAM

UP/DOWN

FOLLOWER

PLATE

BULK

UNLOADER

FRAM

E

REGULATEDAIR

MOTORSUPPLY

NON-REGULATED

PILOTVALVESUPPLY

PILOTVALVESUPPLY

AIRMOTORSUPPLY

REGULATOR

BLOWOFF

PUSHBUTTON

15PSI

RELIEFVALVE

TOFOLLOWER

PLATE

CONTRO

LMODULE

1082084:ELECTRICCHANGEOVER

SCHEMATIC1082306

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Rhino SD2/XD2 Type-H Control Modules 27

Instruction Sheet 1093443AE 2009 Nordson Corporation

AIRMOTOR

CONTROLVALVE

1/4TUBE

AIRMOTOR

REGULATOR

125PSI

AIRMOTOR

LOCKOUT

BALLVALVE

AIRMOTOR

AIRSUPPLYIN

MASTERAIR

LOCKOUT

BALLVALVE

MAINAIR

FILTER

5-MICRON

RAM

UP

CONTROLVALVE

RAM

UP/DOWN

FOLLOWER

PLATE

BULK

UNLOADER

FRAM

E

REGULATEDAIR

MOTORSUPPLY

NON-REGULATED

PILOTVALVESUPPLY

PILOTVALVESUPPLY

AIRMOTORSUPPLY

REGULATOR

CONTRO

LMODULE

1087098:ELECTRICCHANGEOVERFORURETHANE

APPLICATIONS

SCHEMATIC1087092

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Rhino SD2/XD2 Type-H Control Modules28

Instruction Sheet 1093443A E 2009 Nordson Corporation

AIRMOTOR

CONTROLVALVE

1/4TUBE

AIRMOTOR

REGULATOR

125PSI

AIRMOTOR

LOCKOUT

BALLVALVE

AIRMOTOR

AIRSUPPLYIN

MASTERAIR

LOCKOUT

BALLVALVE

MAINAIR

FILTER

5-MICRON

CONTROLVALVE

RAM

UP/DOWN

FOLLOWER

PLATE

BULK

UNLOADER

FRAM

E

REGULATEDAIR

MOTORSUPPLY

NON-REGULATED

PILOTVALVESUPPLY

PILOTVALVESUPPLY

AIRMOTORSUPPLY

RAM

DOWN

REGULATOR

0--30PSI

REGULATOR

BLOWOFF

RAM

UP/DOWN

CONTRO

LMODULE

1083791:5-GALLONPAILWITHELECTRICCHANGEOVER

SCHM

EMATIC1082595

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Rhino SD2/XD2 Type-H Control Modules 29

Instruction Sheet 1093443AE 2009 Nordson Corporation

Notes:

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Rhino SD2/XD2 Type-H Control Modules30

Instruction Sheet 1093443A E 2009 Nordson Corporation

Change RecordRevision Date Change

A01 6/09 Released

Issued 6/09

Original copyright date 2009. Nordson, the Nordson logo, and Rhino are registered trademarks of Nordson Corporation.All other trademarks are the property of their respective owners.