design and manufactu ring electrical bottle · pdf filetimur choban khidir 202...

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International Journal of Mechanical Engineering and Technology (IJMET)Volume 8, Issue 6, June 2017, pp.

Available online at http://www.iaeme.com/IJMET/issues.asp?JType=IJME

ISSN Print: 0976-6340 and ISSN Online: 0976

© IAEME Publication

DESIGN AND MANUFACTU

BOTTLE CAR

Mechanical Department,

ABSTRACT

The tire puncture problem of the cars on the roads, especially on the highway

roads generally needs manual human force to solve the problem by using a

mechanical scissor car jack. Our work focused on a bottle carjack and adapting D.C.

motor (12 volts) with chain

to solve the puncture problem with this new machine is easier, safer, abbreviate the

time and more reliable for persons who suffer from their health’s. We used drilling,

grinding, milling, and welding machines to make up this work.

been tested on a passenger car and passed successfully

program to achieve the goal.

Key words: Puncture, SOILDWORKS, D.C. motor, bottle carjack, chain

Cite this Article: Timur Choban Khidir

Car Jack D.C. 12 Volt.

Technology, 8(6), 2017, pp. 200

http://www.iaeme.com/IJM

1. INTRODUCTION

During side road emergency i.e. tire puncture

scissor car jack is a device used to facilitate vehicle maintenances by lifting all or parts

vehicle into the air [1]. Nowadays, different types of car jacks have been

raising vehicles from the land surface

turning a lead screw which is needed to human effort to do requested job. So, the operator

may hurt his back and beside that he spends more time to replace the punctured tire with the

spare tire that exists in the car

electrical portable jack which is necessary to repair the car on the s

Which is performed with electric D

must hold the load more than

that converts the rotary motion to a linear motion. These ja

designed and built for performance to lift vehicles. The

jack which is safe, able to lift and lowering the car without

easy to be operated. The design and

ET/index.asp 200 [email protected]

International Journal of Mechanical Engineering and Technology (IJMET) 2017, pp. 200–206, Article ID: IJMET_08_06_021

http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=6

6340 and ISSN Online: 0976-6359

Scopus Indexed

DESIGN AND MANUFACTURING ELECTRICAL

BOTTLE CAR JACK D.C. 12 VOLT

Timur Choban Khidir

ment, Kirkuk University / College of Engineering,




chain-sprocket set to design a suitable machine. Lifting the car



nd welding machines to make up this work. The designed jack had

been tested on a passenger car and passed successfully. We used Solidworks software

program to achieve the goal.

Puncture, SOILDWORKS, D.C. motor, bottle carjack, chain

Timur Choban Khidir. Design and Manufacturing Electrical Bottle

. International Journal of Mechanical Engineering and

, 8(6), 2017, pp. 200–206.

http://www.iaeme.com/IJMET/issues.asp?JType=IJMET&VType=8&IType=6

road emergency i.e. tire puncture the jack is used to raise the car. A mechanical

scissor car jack is a device used to facilitate vehicle maintenances by lifting all or parts

. Nowadays, different types of car jacks have been

the land surface. Generally, the available carjacks manually operated by


urt his back and beside that he spends more time to replace the punctured tire with the

spare tire that exists in the car [2]. Hence, to save from the effort and the time it's needed to

electrical portable jack which is necessary to repair the car on the side way

Which is performed with electric D.C. motor (12 volts) with bottle carjack and this motor

1000 kg. This type of bottle carjack consists of a power screw

that converts the rotary motion to a linear motion. These jacks are compact in size, but are

designed and built for performance to lift vehicles. The aim of this study

lift and lowering the car without spending much human effort and

easy to be operated. The design and analysis of modified carjack are discussed in this

[email protected]

T&VType=8&IType=6

RING ELECTRICAL

D.C. 12 VOLT

Kirkuk University / College of Engineering, Iraq




sprocket set to design a suitable machine. Lifting the car



The designed jack had

. We used Solidworks software

Puncture, SOILDWORKS, D.C. motor, bottle carjack, chain-sproket.

Design and Manufacturing Electrical Bottle

Engineering and

IType=6

the car. A mechanical

scissor car jack is a device used to facilitate vehicle maintenances by lifting all or parts of a

. Nowadays, different types of car jacks have been remodeled for

Generally, the available carjacks manually operated by


urt his back and beside that he spends more time to replace the punctured tire with the

. Hence, to save from the effort and the time it's needed to

ide way [3].

motor (12 volts) with bottle carjack and this motor

000 kg. This type of bottle carjack consists of a power screw

cks are compact in size, but are

is to remodel a car

much human effort and

analysis of modified carjack are discussed in this study.

Design and Manufacturing Electrical Bottle Car Jack D.C. 12 Volt

http://www.iaeme.com/IJCIET/index.asp 201 [email protected]

2. WORKING OF ELECTRICALLY OPERATED JACK

When running the motor, transmission of movement of the motor to shaft caller with first

sprocket and by chain starts picked up movement to the second sprocket, and thus the

movement transition to jack and thus jack begins to lift a car. D.C. motor 12V receives

electricity from the battery through the car. The bottle carjack also contains the gearbox and it

helps the device to increase torque.

3. DESIGN AND DEVELOPMENT OF JACK

Figure 1 shows remodeled bottle jack. The main components required for the development of

this jack are:

• Original bottle jack.

• Shaft arm for jack.

• Chain and Sprocket Set.

• D.C. Motor for windshield wiper motor (Window Motors) for bus.

• Base for jack and Sprocket Set.

Table 1 includes details of all components required for manufacturing the actual model or

prototype of electrically operated bottle jack.

Table 1 List of components.

Qty. Description Component No.

2 Bearing 1

3 Base 2

1 Chain and Sprocket Set 3

1 D.C. Motor 4

2 Shaft arm 5

1 Bolt 6

1 Nut 7

The isometric view of the bottle carjack is shown below:

Figure 1 Isometric view of CAD model for Modified bottle jack

Timur Choban Khidir


Figure 2 shows the actual model of electrically operated carjack. The prototype is

manufactured by using the jack and bus windshield wiper motor.

(a) (b)

Figure 2 Model factory of modified bottle jack

4. SPECIFICATIONS

Specifications of Sprocket and Chain

• Bottom Diameter of larger sprocket = 45 mm and Outside Diameter = 50 mm.

• Bottom Diameter of smaller sprocket = 30 mm and Outside Diameter = 35 mm.

• Center distances = 146 mm.

• No. of teeth of the largest sprocket = 24

• No. of teeth of the smallest sprocket = 16

• No. of chain link = 32

• Material : Stainless Steel

Specifications of Bottle Jack

• Overall height of Jack = 390 mm,

• Out diameter = 40 mm, in diameter = 38 mm,

• Material : cast carbon steel

Specifications of D.C. Motor

• Power = 130 W,

• Torque = 16 N.m,

• Speed = 75 r.p.m.

• Voltage = 12 V



Figure 3 D.C. motor

5. ANALYSIS

This section shows the details of FEA of this remodeled prototype. The FEA Method is the

easiest technique to the theoretical method to determine the stress remodeled in various

components of bottle jack. In this study FEA is carried out in SOILDWORKS to calculate the

max. (stress, deformation and strain) in the main parts of the system when applied with

boundary conditions.

Steps in the Analysis

Step 1: Analysis jack for 1000 kg (Stress, deformation, Strain)

Figure 4 Stress Analysis Figure 5 Deformation Analysis

Figure 6 Strain Analysis

Timur Choban Khidir


Step 2: Analysis jack for 2000 kg (Stress, deformation, Strain)



Step 3: Analysis of torque for arm shaft jack: 16 N.m

Figure 10 Stress Analysis Figure 11 Strain Analysis



Step 4: Analysis torque of smaller sprocket for Outside Diameter 35 mm: 16 N.m



Step 5: Chain link analysis: 16 N.m, F = 357.14 N, smaller sprocket = 35 mm



Timur Choban Khidir


6. CONCLUSIONS

The main physical parameters of the design with reasonable assumptions have been

determined through practical considerations. Cast alloy is used as the materials for both

chains due to its high strength, toughness, and its economical effects and cast carbon steel

used in Jack. Depending on the analysis of FEA, it shows that the max. nodal displacement

value of the system of carjack is about 1.048e-001 mm as shown in Figure 8 and max. Von

Mises 3.625e+008 shows in Figure 7, when max. load (19620 N) applied Furthermore, it seen

that max. Von Mises stress, max. safe point. And we tried this carjack on the vehicle (Kia Rio

model 2005 its curb weight is 1090 kg) practically to see wether it rasie the vehicle or not, we

saw it is succeeded as seen in the figure 2-b.

7. RECOMMENDATIONS

In this model we currently used chain and sprocket set for transmission. In the future, maybe

use the gears or special kind of hydraulic motor and work comparison between each type and

choose the best type that transmits power and motion.

REFERENCES

[1] Budyanas, G.R. and Nisbett, K.J., (2008), Shigley’s Mechanical Engineering Design,

McGraw-Hill Companies 8th Edition, pp 67 – 410, ISBN: 978 – 007 – 125763 – 3.

[2] Khurmi, R.S. and Gupta, J.K. (2005), A Teaxt book of Machine Design, Eurasia

Publication House (P.V.T) Ltd. 14th Edition, 1230 pp. ISBN: 81 – 219 – 2537 – 1.

[3] Lonon, E.M., East Orange, N.J. 1992. Motorized Jack, US Patent No. 5085407. Date of

patent. Feb 4, 1992.

AUTHOR DETAILS

TIMUR CHOBAN KHIDIR

B.Sc. University of Technology–Baghdad / Mech. Eng. – 2005

MsD. Gazi University (Ankara) / Turkey – 2010

Specialist: Applied Mechanic

Lecturer in College of Engineering / Kirkuk University

design and manufactu ring electrical bottle · pdf filetimur choban khidir 202...

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