design by benco thermal technologies private limited chennai

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BENCO GROUP

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Page 1: Design by Benco Thermal Technologies Private Limited Chennai

BENCO GROUP

Page 2: Design by Benco Thermal Technologies Private Limited Chennai

BENCO GROUP

BENCO started its operations in a small way in

the year 1990 in to Heat treatment furnace

technology and has now become a formidable player

in the field of

HEAT TREATMENT TECHNOLOGY

with an annual turnover of USD 5 million.

The name synonymous with Quality and efficiency.

Offers you world class Heat treatment furnaces incorporating state of the art technology.

Page 3: Design by Benco Thermal Technologies Private Limited Chennai

BENCO’S EQUIPMENT IS FOUND IN THE FOLLOWING SECTORS NAMELY;  IRON AND STEEL AUTOMOTIVE SECTOR   POWER PLANT EQUIPMENT  NUCLEAR COMPONENTS MANUFACTURING  HEAVY ENGINEERING  RAILWAYS  OIL FIELD EQUIPMENT MANUFACTURING

BENCO GROUP

Page 4: Design by Benco Thermal Technologies Private Limited Chennai

BENCO GROUPThe company has manufacturing

facility IN THE SOUTHERN INDIAN METROPOLIS CHENNAI and is situated at 12 kms from the Chennai International airport well connected by Road. The factory spreads over 20,000 sq ft manufacturing built up area  And 3000 sq ft of design and administration sections. More than 15000 sq ft is utilized for greenery keeping in mind the contribution towards reducing green house emissions.  The company is run by well experienced and talented Engineers and workmen ably supported and professionally managed.

Page 5: Design by Benco Thermal Technologies Private Limited Chennai

The Factory is equipped with the right complement of machinery like TIG/MIG welding machines, Plasma cutting machines, Drilling and grinding machines hardness testers etc. The design section is equipped with the latest software like INVENTOR, CATIA, AUTOCAD etc.  The salient feature of BENCO GROUP is that it designs and manufactures most of the equipment in house to maintain very high quality standards and also to keep the equipment cost reasonable. Benco Group……..  

BENCO GROUP

Page 6: Design by Benco Thermal Technologies Private Limited Chennai

BENCO THERMAL TECHNOLOGIES P LTD 

Manufacturing industrial heat treatment furnaces like Roller hearth furnaces, Rotary carburizing furnaces, Integral quench furnaces, Large capacity Bogie hearth furnaces,

Walking beam furnaces etc. 

BENCO INDUSTRIAL SERVICES P LTD 

Offering commercial heat treat services, and will soon start manufacturing VACUUM heat treatment furnaces in collaboration with AMP HT POLAND.

 KOHNLE HEAT TREATING SYSTEMS P LTD

 JV with Wolf gang Kohnle Germany and manufacturing High End continuous Mesh Belt heat treatment lines, Cast Link belt heat treatment lines, with 51% holding by

Kohnle Germany and 49% by Benco Thermal Technologies P ltd India.

AVITEQ INDIA VIBRATORY SYSTEMS P LTD 

JV with AVITEQ Germany and manufacturing state of the art Vibratory feeders belt weigh systems and solution in mass transportation with 50% holding by AVITEQ

Germany and 50% by Benco Thermal Technologies P ltd India. 

BENCO GROUP

Page 7: Design by Benco Thermal Technologies Private Limited Chennai

BENCO customers for heat treatment furnaces include, Stump Schule Somappa, AUTO LIV, ARVIN MERITOR, LGB, TI Group, SANSERA, RSB, NHK, NATIONAL PANASONIC, SONA KOYO, BORG WARNER etc.   BENCO’S strength is that it manufactures the complete heat treatment line IN HOUSE like the main furnace, Endo gas generators, Weigh and feed systems, Washing machines etc.  Benco’s equipments are qualified as per A M S 2750 D under C Q I 9 standards in the very first go itself. Benco’s furnaces are quite energy efficient with state of the art SCADA systems for easy automated operation.

BENCO GROUP

Page 8: Design by Benco Thermal Technologies Private Limited Chennai

When customer like RSB gave the task of developing a rotary carburizing furnace BENCO could achieve the same ; where in the customer can carry out carburizing and carry out press quenching in the same equipment offering flexibility in heat treatment operations. The company is promoted and run by qualified engineers graduated from Benaras Hindu University Varanasi and to remember our almamater we named our company BENCO [Benaras Engineering college] Please do visit our website at www.bencoindia.com for general information and for details on our collaborations in continuous furnaces you can log in to www.kohnle.de and for details on mass transportation and feeding please log in to www.aviteq.de

BENCO GROUP

Page 9: Design by Benco Thermal Technologies Private Limited Chennai

Large capacity Bogie hearth furnaces

[Electric & gas fired options]

Capacity range 15 - 200 tons batch capacity.  

Range of Equipments

BENCO GROUP

Page 10: Design by Benco Thermal Technologies Private Limited Chennai

Walking Beam Heat-Treatment Furnaces

[Electric and Gas fired options]

Capacity 1T/hr - 5T/hr

Range of Equipments

BENCO GROUP

Page 11: Design by Benco Thermal Technologies Private Limited Chennai

Range of Equipments

BENCO GROUP

Roller Hearth Furnaces [Electric and Gas fired options]

Capacity 1T/hr – 10T/hr.

Page 12: Design by Benco Thermal Technologies Private Limited Chennai

Large capacity Bell Furnaces [Electric and Gas fired options]

Capacity 1T – 200T 

Range of Equipments

BENCO GROUP

Page 13: Design by Benco Thermal Technologies Private Limited Chennai

Range of Equipments

BENCO GROUP

Rotary carburizing furnace [Electric and Gas fired options]

Capacity 400kgs/hr - 1500kgs/hr with facility to press quench and carry out varied case depth operations

Page 14: Design by Benco Thermal Technologies Private Limited Chennai

Range of Equipments

BENCO GROUP

Integral Quench Furnaces [Electric and Gas fired options]Straight through type complete with pre and post wash and preheating furnaces and loading and unloading systems.

Capacity 300/600/1100Kgs Gross capacity.

Page 15: Design by Benco Thermal Technologies Private Limited Chennai

Heat treatment spares like Retorts, Muffles, Cooling chutes, etc. 

Range of Equipments

BENCO GROUP

Page 16: Design by Benco Thermal Technologies Private Limited Chennai

Vacuum Heat treatment furnaces from AMP Poland.

Range of Equipments

BENCO GROUP

Page 17: Design by Benco Thermal Technologies Private Limited Chennai

Continuous Mesh belt lines Gas and electric fired with capacity range

from 100kgs/hr to 2000kgs/hr with full complement of equipments like auto loader, pre and post washer,

quench tanks, Endogas generator/Methanol cracker etc.

   Energy efficient Continuous cast

link belt lines Gas and electric fired with capacity range from 500kgs/hr

to 2000kgs/hr with full complement of equipments like

auto loader, pre and post washer, quench tanks, Endogas

generator/Methanol cracker etc.

Range of Equipments

BENCO GROUP

Page 18: Design by Benco Thermal Technologies Private Limited Chennai

Vibratory feeders using EM systems and unbalanced motors. Belt weighing systems. Bulk loaders with weigh and load systems. 

Range of Equipments

BENCO GROUP

Aviteq Vibratory systems…

Page 19: Design by Benco Thermal Technologies Private Limited Chennai

A brief glimpse of Benco’s equipments is enclosed in the following folders with the details of the project. 

Range of Equipments

BENCO GROUP

Page 20: Design by Benco Thermal Technologies Private Limited Chennai

Austempering line

Range of Equipments

BENCO GROUP

Page 21: Design by Benco Thermal Technologies Private Limited Chennai

Cast link belt line

Range of Equipments

BENCO GROUP

Page 22: Design by Benco Thermal Technologies Private Limited Chennai

Gas Fired Heat Treatment LineRange of Equipments

BENCO GROUP

Page 23: Design by Benco Thermal Technologies Private Limited Chennai

Heavy Duty Rack & Pinion FabricationRange of Equipments

BENCO GROUP

Page 24: Design by Benco Thermal Technologies Private Limited Chennai

Range of Equipments

BENCO GROUP

Hot Dip Galvanizing Plant

Page 25: Design by Benco Thermal Technologies Private Limited Chennai

Large Bell Furnaces for Forge RollsRange of Equipments

BENCO GROUP

Page 26: Design by Benco Thermal Technologies Private Limited Chennai

CMBF (10-1000Kg/hr)

Range of Equipments

BENCO GROUP

Page 27: Design by Benco Thermal Technologies Private Limited Chennai

Ovens for Auto Clutch Facings

Range of Equipments

BENCO GROUP

Page 28: Design by Benco Thermal Technologies Private Limited Chennai

SCADA

Range of Equipments

BENCO GROUP

Page 29: Design by Benco Thermal Technologies Private Limited Chennai

Continuous ISO Annealing Furnace

Range of Equipments

BENCO GROUP

Page 30: Design by Benco Thermal Technologies Private Limited Chennai

Mesh Belt drive

Range of Equipments

BENCO GROUP

Page 31: Design by Benco Thermal Technologies Private Limited Chennai

Borg Warner/Austempering, India. Want to see a very impressive brand new Austempering captive operation in India? Look no further-one of the world’s largest auto parts manufacturers, USA based Borg Warner has provided us with some photos of their new Austempering line at a plant in India. The line was provided by a company by the name of Benco Thermal Technologies Private Ltd., in Chennai, India of whom we know and have exchanged correspondence but beyond that do not know a great deal about. May 21/08

Range of Equipments

BENCO GROUP

Page 32: Design by Benco Thermal Technologies Private Limited Chennai

Here are a few pictures of the Austempering line manufactured by Benco Thermal Technology (an Indian company here in Chennai) that we have here in our plant in India. We are just now running trials on this equipment and hope to have it production ready by the end of June

Range of Equipments

BENCO GROUP

Page 33: Design by Benco Thermal Technologies Private Limited Chennai

IMTEX TOOLS EXHIBITION 2010BENCO GROUP

Page 34: Design by Benco Thermal Technologies Private Limited Chennai

Our Efforts Towards Greenery

BENCO GROUP

Page 35: Design by Benco Thermal Technologies Private Limited Chennai

TIDC – Austempering Furnace

BENCO GROUP

Page 36: Design by Benco Thermal Technologies Private Limited Chennai

AWARD FOR QUALITY/TIMELY SUPPLY OF FURNACE

BENCO GROUP

Page 37: Design by Benco Thermal Technologies Private Limited Chennai

WE THANK YOU FOR YOUR VALUED SUPPORT AND LOOK FORWARD TO YOUR LONG TERMS SUPPORT AND FOR

MORE DETAILS PLEASE VISIT www.bencoindia.com or call 00914442949800 or write to [email protected]

BENCO GROUP

Page 38: Design by Benco Thermal Technologies Private Limited Chennai

WE VALUE YOUR ENQUIRY VERY MUCH PLEASE HELP US WITH THE FOLLOWING

1. TYPE OF FURNACE REQUIRED- BATCH/CONTINUOUS

2. HEAT TREATMENT PROCESS TO BE FOLLOWED.

3. MODE OF HEATING –ELECTRIC/NATURAL GAS/LPG

4. COMPONENTS TO BE HEAT TREATED SIZE / SHAPE/ PIECE WEIGHT

5. PLEASE SPECIFY THE MINIMUM AND MEDIAN WEIGHT

6. CAPACITY REQUIRED- BATCH CAPACITY OR PER HOUR CAPACITY.

7. TYPE OF PROTECTIVE ATMOSPHERE REQUIRED- IF APPLICABLE.

8. AUTOMATION – FULL OR SEMI CONTINUOUS.

9. PLANT LOCATION WITH LAY OUT REQUIREMENT.

BENCO GROUP

Page 39: Design by Benco Thermal Technologies Private Limited Chennai

[email protected]

BENCO GROUP

THANK YOU