design of electrical apparatus solved problems

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DESIGN OF ELECTRICAL APPARATUS SOLVED PROBLEMS 1. A 350 KW, 500V, 450rpm, 6-pole, dc generator is built with an armature diameter of 0.87m and core length of 0.32m. The lap wound armature has 660 conductors. Calculate the specific electric and magnetic loadings. Result: Specific electric loading, ac = 28173 amp.cond/m Specific magnetic loading, Bav = 0.6929 Wb/m 2. The output co-efficient of 1250KVA, 300 rpm, synchronous generator is 200KVA/m 2 -rps. (a) find the values of main dimensions (D,L) of the machine if the ratio of length to diameter is 0.2. Also calculate the value of main dimensions if (b) specific loading are decreased by 10% each with speed remaining the same as in part (a). (c) speed is decreased to 150 rpm with specific loading remaining the same as in part (a). Assume the same ratio of length to diameter. Comment upon the results. Given data C0 = 200KVA/m 3 -rps Q = 1250 KVA L/D = 0.2 NS = 300 rpm (ns = 300/60rps) Result Case (a) Case (b) Case (c) D = 1.842m D2 = 1.976m D3 = 2.32m L = 0.3684m L2 = 0.3952m L3 = 0.464m 3. A20 -hp, 440 Volt, 4-pole, 50Hz, 3 phase induction motor is built with a stator bore 0.25m and core length of 0.16m. The specific electric loading is 23000 ampere conductors per metre. Find the specific magnetic loading of the machine. Assume full load efficiency of 84 percent and a power factor of 0.82. Using the data of the above machine determine the main dimensions for a 15 hp, 460 volt, 6 pole, 50 Hz motor. Given Data Machine I Machine II 20 HP 4 pole 15 HP 440 V 50 Hz 460 V D = 0.25 m 3-phase 50 Hz L = 0.16 m 6 pole Ac = 23000 amp.cond/m Result Machine I Specific magnetic loading, Bav = 0.3586 Wb/m 2 Machine II Diameter of stator bore, D2 = 0.3024 m Length of stator core, L2 = 0.129 m 4. Calculate the main dimensions of 20 KW, 1000 rpm, dc motor. Given that = 0.37 Tesla and ac = 16000 amp.cond/m. Make the necessary assumptions. Given Data

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Page 1: Design of Electrical Apparatus Solved Problems

DESIGN OF ELECTRICAL APPARATUS

SOLVED PROBLEMS

1. A 350 KW, 500V, 450rpm, 6-pole, dc generator is built with an armaturediameter of 0.87m and core length of 0.32m. The lap wound armature has660 conductors. Calculate the specific electric and magnetic loadings.Result:

Specific electric loading, ac = 28173 amp.cond/mSpecific magnetic loading, Bav = 0.6929 Wb/m

2. The output co-efficient of 1250KVA, 300 rpm, synchronous generator is200KVA/m2-rps. (a) find the values of main dimensions (D,L) of the machineif the ratio of length to diameter is 0.2. Also calculate the value of maindimensions if (b) specific loading are decreased by 10% each with speedremaining the same as in part (a). (c) speed is decreased to 150 rpm withspecific loading remaining the same as in part (a). Assume the same ratio oflength to diameter. Comment upon the results.Given data

C0 = 200KVA/m3-rps Q = 1250 KVAL/D = 0.2 NS = 300 rpm (ns = 300/60rps)

ResultCase (a) Case (b) Case (c)D = 1.842m D2 = 1.976m D3 = 2.32mL = 0.3684m L2 = 0.3952m L3 = 0.464m

3. A20 -hp, 440 Volt, 4-pole, 50Hz, 3 phase induction motor is built with astator bore 0.25m and core length of 0.16m. The specific electric loading is23000 ampere conductors per metre. Find the specific magnetic loading ofthe machine. Assume full load efficiency of 84 percent and a power factor of0.82. Using the data of the above machine determine the main dimensionsfor a 15 hp, 460 volt, 6 pole, 50 Hz motor.Given Data

Machine I Machine II20 HP 4 pole 15 HP440 V 50 Hz 460 VD = 0.25 m 3-phase 50 HzL = 0.16 m 6 poleAc = 23000 amp.cond/m

ResultMachine I Specific magnetic loading, Bav = 0.3586 Wb/m2

Machine II Diameter of stator bore, D2 = 0.3024 mLength of stator core, L2 = 0.129 m

4. Calculate the main dimensions of 20 KW, 1000 rpm, dc motor. Given that = 0.37 Tesla and ac = 16000 amp.cond/m. Make the necessaryassumptions.Given Data

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P = 20 KW N = 1000 rpm ac = 16000 amp.cond/m = 0.37 Tesla Bav = 0.37 Wb/m2

ResultThe Diameter of the armature, D = 0.3824 mThe length of the armature, L = 0.1401 m

5. Determine suitable values for the number of poles, D and L for a 1000KW, 500V, 300 rpm dc shunt generator. Assume average gap density = 1Tesla and specific electric loading as 400 amp.cond/cm.Given Data

P = 1000 KW Bav = 1 Tesla = 1 Wb/m2

V = 500 V ac = 400 amp.cond/cm = 40000 amp.cond/mN = 300 rpm

ResultThe main dimensions are D and LThe diameter of armature, D = 1.32 mThe length of armature, L = 0.29 m

6. Calculate the specific electric and magnetic loading of 100 HP, 300V, 3phase, 50 Hz, 8 pole star connected, flame proof induction motor havingstator core length = 0.5 and stator bore = 0.66m. Turns/phase = 286.Assume full load efficiency as 0.938 and pf as 0.86.Given Data

100 Hp = 0.938 star connected3000 V L = 0.5 m pf = 0.863 phase D = 0.66 m Tph = 28650 Hz

ResultSpecific electric loading, ac = 14710 amp.cond./m.Specific magnetic loading, Bav = 0.22 Wb/m2

7. A 600 rpm, 50 Hz, 10000 V, 3 phase, synchoronous generator has thefollowing design data. Bav = 0.48 Wb/m2, = 2.7 amp/mm2, slot spacefactor = 0.35, number of slots = 144, slot size = 120 x 20 mm, D = 1.92 mand L = 0.4 m. determine the KVA rating of the machine.Given data

Bav = 0.48 Wb/m2 D= 1.92 m slot space factor = 0.35 = 2.7 A/mm2 L = 0.4 m phase,slots = 144 slot size = 120x20 600 rpm

10000 VResult

KVA rating of the machine = 4025 KVA

8. A 40 HP, 1000 rpm dc motor has ac = 30000 amp.cond/m and Bav=0.44Wb/m2. Estimate the HP of an 800 rpm dc motor which has Bav = 0.5Wb/m2, the second machine has a current density 10% greater than that of40 HP machine and the linear dimensions including those of slots are 20%

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greater than 40 HP machine. Assume that both the motors has sameefficiency.Given DataMachine I Machine IIHP1 = 40 N2 = 800 rpmN1 = 1000 rpm Bav2 = 0.5 Wb/m2

Ac1 = 30000 amp.cond./m 2 = 10% greater than 1.

Bav1 = 0.44 Wb/m2 Linear dimensions including slots are 20%Greater

ResultThe HP rating of machine II = 83 HP

9. Prove that the output of a dc machine with single turn coil is given by3a E v ac KW, Where a, E, v, ac, p and N denote respectively the pair of

p Narmature paths, average voltage between adjacent commutator segment,peripheral speed of the armature in m/sec., armature. Conductor/cm ofperiphery, pair of poles and RPM.

2.1. Calculate the mmf required for one air gap of a dc machine with an axiallength of 20 cm (no ducts) and a pole are 18 cm. The slot pitch is 27 mm,slot opening 12 mm, air gap 6 mm and the useful flux per pole 25 mWb.Take carter's coefficient for slot as 0.3.Given Data

L = 20 cm bs = 18 cm lg = 6 mmys = 27 mm wo = 12 mm Kcs = 0.3 = 25 mWb

ResultMMF required for air-gap = 3846 AT.

2.2. A 15 KW, 230 V, 4- pole dc machine has the following data: armaturediameter = 0.25 m, armature core length = 0.125 m, length of air gap at polecenter = 2.5 mm, flux per pole = 11.7 x 10-3 Wb, (pole arc/pole pitch) = 0.66.

Calculate the mmf required for air gap(i) if the armature surface istreated as smooth (ii) if the armature is slotted and the gap contractionfactor is 1.18.Given Data

15 KW D = 0.25 m = 11.7 x 10-3 Wb lg = 2.5 mm230 V L = 0.125 m = 0.66 4 - pole

Kg = 1.18Result

MMF for air gap with smooth armature = 1444 ATMMF for air gap with slotted armature = 1704 AT

2.3. Determine the air-gap length of a dc machine from the followingparticulars: gross-length of core = 0.12m, number of ducts = one and is 10mm wide, slot pitch = 25 mm, slot width = 10 mm, carter's coefficient forslots and ducts = 0.32, gap density at pole center = 0.7 Wb/m2; field

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mmf/pole = 3900 AT, mmf required for iron parts of magnetic circuit =800AT,Given Data

L = 0.12 m ys = 25 mm Bg = 0.7 Wb/m2

nd = 1 wt = 10 mm mmf/pole = 3900 ATwd = 10 mm Kcs = Kcd = 0.32 mmf for iron = 800 AT

ResultLength of air gap = 4.7 mm

2.4. Find the permeability at the root of the teeth of a dc machine armaturefrom the following data: slot pitch = 2.1 cm, tooth width at the root = 1.07cm, gross length = 32 cm, stacking factor = 0.9, real flux density at the rootof the teeth = 2.25 tesla, apparent flux density at the root = 2.36 tesla.Given Data

Ys = 2.1 c.m Breal = 2.25 tesla Sf = 0.9Wt = 1.07 cm Bapp = 2.36 tesla L = 32 cm

ResultThe permeability at the root of the tooth at real flux density =

30.356 x 10-6 H/m.

2.5. Calculate the apparent flux density at a section of the teeth of anarmature of a dc machine from the following data at that section : slot pitch=24 mm, slot width = tooth width = 12 mm, length of armature core including5 ducts of 10 mm each = 0.38 m, iron stacking factor = 0.92. True fluxdensity in teeth at that section is 2.2 Wb/m2 for which the mmf is 70000AT/m.Given Data

ys = 24 mm L = 0.38 m Breal = 2.2 wb/m2

ws = 12 mm ducts = 5 nos. at = 70000 AT/mwt = 12 mm wd = 10 mm Sf = 0.92

ResultApparent flux density = 2.332 Wb/m2

3.1. Find the main dimensions of a 200KW, 250V, 6 pole, 1000 rpmgenerator. The maximum value of flux density in the gap is 0.87 Wb/m2 andthe ampere conductors per metre of armature periphery are 31000. Theratio of pole arc to pole pitch is 0.67 and the efficiency is 91 percent.Assume the ratio of length of core to pole pitch = 0.75Given Data

200 KW N = 1000 rpm = 0.67250 V Bg = 0.887 Wb/m2 L/ = 0.756 pole ac = 31000 amp.cond./m = 0.91

ResultThe diameter of the armature, D = 0.57 mThe length of the armature, L = 0.22 m

3.2. Find the main dimensions and the number of poles of a 37 KW, 230V,1400 rpm shunt motor so that a square pole face is obtained. The average

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gap density is 0.5 Wb/m2 and the ampere conductors per metre are 22000.The ratio of pole arc to pole pitch is 0.7 and the full load efficiency is 90percent.Given Data

37 KW Square pole face = 0.7230 V Bav = 0.5 Wb/m2 = 90%1400 rpm ac = 22000

ResultNumber of poles, p = 4Diameter of armature, D = 0.3 mLength of armature, L = 0.165 m

3.3. Calculate the main dimensions of a 20Hp, 1000 rpm, 400V, dc motor.Given that bav = 0.37 Wb/m2 and ac = 16000 amp.cond./m. Assume anefficiency of 90%.Given Data

20 Hp Bav = 0.37 Wb/m2 N = 1000 rpm400 V ac = 16000 amp.cond./m = 90%

ResultDiameter of armature, D = 0.35 mLength of armature, L = 0.128 m

3.4. Determine the diameter and length of armature core for a 55 KW, 110V,1000 rpm, 4 pole shunt generator, assuming specific electric and magneticloadings of 26000 amp.cond./m and 05 Wb/m2 respectively. The pole arcshould be about 70% of pole pitch and length of core about 1.1 times thepole arc. Allow 10 ampere for the field current and assume a voltage drop of4 volts for the armature circuit. Specify the winding used and alsodetermine suitable values of the number of armature conductors andnumber of slots.Given Data

55 KW Bav = 0.5 Wb/m2 N = 1000 rpm110 V ac = 26000 amp.cond./m If = 10A4 pole b = 0.7 IaRa = 4 VoltsShunt generator L = 1.1 b

ResultDiameter of armature, D = 0.355 mLength of armature, L = 0.215 mNumber of slots, S = 38Number of coils, C = 38Total armature conductors, Z = 228Conductors per slot = 6Turns per coil = 3

3.5. A 4 pole, 25 Hp, 500V, 600 rpm series motor has an efficiency of 82%.The pole faces are square and the ratio of pole arc to pole pitch is 0.67. TakBav= 0.55 Wb/m2 and ac = 17000 amp.cond./m. Obtain the maindimensions of the core and particulars of a suitable armature winding.

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Given Data4 pole b/ = 0.67 600 rpm25 HP Bav = 0.55 Wb/m2 Series motor500 V ac = 17000 amp.cond./m Square pole face

ResultDiameter of armature, D = 0.337 mLength of armature, L = 0.177 mType of armature winding = WaveNumber of slots, S = 33Number of coils, C = 165Conductors per slot = 30Number of turns per coil = 3

3.6. A 4-pole, 400 V, 960 rpm, shunt motor has an armature of 0.3 m indiameter and 0.2 m in length. The Commutator diameter is 0.22 m. Givefull details of a suitable winding including the number of slots, number ofcommutator segments and number of conductors in each slot for an averageflux density of approximately 0.55 Wb/m2 in the air-gap.Given Data

4 pole D=0.3 m L = 0.2 m400 V 960 rpm Dc = 0.22 mShunt motor Bav = 0.55 Wb/m2

ResultNumber of slots = 30Total armature conductors = 960Number of coils = 120Turns per coil = 4Conductors per slot = 32Number of commutator segment = 120Commutator segment pitch = 5.75 mm.

3.7. Draw the winding diagram in the developed form for a 4-pole, 12 slotssimplex lap connected dc generator with commutator having 12 segments.Indicate the position of brushes.

3.8. Draw the winding diagram in developed form for a simplex lap wound 24slots, 4 pole dc armature with 24 commutator segments. Show the positionof brushes.

3.9. Draw the winding diagram for a 4-pole, 13 slots, simplex waveconnected dc generator with a commutator having 13 segments. Thenumber of coil sides per slot is 2. Indicate the position of brushes.

3.10. A 4 pole simplex wave wound armature has 25 slots and 25 coils. Thecommutator has 25 segments. Work out its winding details.

3.11. Design the shunt field winding of a 6 pole, 440 V, dc generator allowinga drop of 15% in the regulator. The following diesign data are available.

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MMF per pole = 7200; mean length of turn = 1.2 m; winding depth = 3.5 cm;Watts per sq.m. of cooling surface = 650Given Data

ATfl = 7200 d1 = d + 0.4 mmLmt = 1.2 m = 2 - cm = 2 x 10-8 - mdf = 3.5 cm = 0.035 m p = 6; V = 440 Vqf = 650 W/m2 drop in field regulator = 15 %

ResultArea of cross-section of field conductor, af = 2.772 mm2

Diameter of bare conductor, d = 1.88 mmDiameter of insulated conductor, d1 = 2.28 mmNumber of turns in field coil, Tf = 1256 turnsHeight of field coil, hf = 0.195 mInner cooling surface of a field coil = 0.2126 m2

Outer cooling surface of a field coil = 0.255 m2

End cooling surface of a field coil = 0.0143 m2

3.12. Calculate the size of the conductor and number of turns for the fieldcoil of a o6 poles, 460 V dc shunt motor. The coil is to supply 4000 AT atthe working temperature, where = 0.02 micro - ohm - m. The length of theinside turn is 0.74 m, the space factor of the winding is 0.52 and thepermissible dissipation per sq.m. of external surface (excluding the two ends)is 1200 watts. Solution should not be attempted by assuming a numericalvalue for the winding depth.Given Data

ATfl = 4000 p = 6 Li = 0.74 mHf = 0.13 m Sf = 0.52 = 0.02 - cm = 2 x 10-8 - mqf = 1200 W/m2 V = 460 V

ResultNumber of turns in field coil, Tf = 1043 turnsArea of cross-section of field conductor, af = 0.982 mm2

3.13. Calculate the reactance voltage induced per coil a single turn two layerwinding with two conductors/slot, of a 250 KW, 6 pole lap wound dcgenerator driven at 220 rpm. The number of armature conductors is 600.The inductance per coil is 0.0057 mH. The brush covers one commutatorsegment.

If the armature diameter is 1.6 m and core length is 0.3 m, determinethe flux density under the interpole. The length of interpole is 0.18 m.Given Data

250 KW N = 220 rpm Z = 600525 V Lcoil = 0.0057 mH L = 0.3 m6 pole tb = c D = 1.6 mLap wound Lip= 0.18 m Tc = 1Double layer winding Two cond./slot

ResultAverage reactance voltage = 0.9952 VoltsFlux density under interpole = 0.15 Wb/m2

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3.14. Determine the total commutator losses for a 1000 KW, 500V, 800 rpm,10 pole generator. Given that commutator diameter = 1.0 m, current densityat brush contact = 75 x 10-3 A.mm2, brush pressure = 14.7 KN/m2,coefficient of friction = 0.28, brush contact drop = 2.2 V.Given Data

P = 1000 KW Dc = 1.0 m V = 500 Vb = 75 x 10-3 A/mm2 N = 800 rpm Pb = 14.7 KN/m2

p = 10 = 0.28 Vb = 2.2 vResult

Total commutator loss = 13.596 KW.

3.15. Design a suitable commutator for a 350 KW, 600 rpm, 440 V, 6 pole dcgenerator having an armature diameter of 0.75 m. The number of coils is288. Assume suitable values wherever necessary.Given Data

P = 350 KW D = 0.75 m p = 6V = 440 V Nc = 288 N = 600 rpm

ResultNumber of commutator segments = 288Diameter of commutator = 0.48 mWidth of commutator segment = 5.2 mmNumber of brushes = 6Thickness of brush = 15.6 mmWidth of brush = 38 mmLength of commutator = 0.3 m

4.1. Calculate the core and window areas required for a 1000 KVA,6600/400 V, 50 Hz, single phase core type transformer. Assume amaximum flux density of 1.25 Wb/m2 and a current density of 2.5 A/mm2.Voltage/turn = 30 V. Window space factor = 0.32Given Data

KVAn = 1000 f = 50 Hz Bm= 1.25 Wb/m2

V1 = 6600V V2 = 400 V = 2.5 A/mm2

Et = 30 V Kw = 0.32 1-phaseCore type

ResultNet core Area, Ai = 0.108 m2 = 0.108 x 106 mm2

Window Area, Aw = 0.0834 m2 = 0.0834 x 106 mm2

4.2. Estimate the main dimensions including winding conductor area of a3=phase, -y core type transformer rated at 300 KVA, 6600/440 V, 50 Hz. Asuitable core with 3-steps having a circumscribing circle of 0.25 m diameterand a leg spacing of 0.4 m is available. Emf/turn = 8.5V, =2.5 A/mm2

Kw=0.28, Sf=0.9 (stacking factor).Given Data

S=phase, - y 50 Hz Et = 8.5 V3-stepped core = 2.5 A/mm2 Core type

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300 KVA d = 0.25 Kw = 0.28leg spacing = 0.4 m Sf = 0.9 6600/440V

ResultNumber of primary turns/phase, Tp= 776Number of secondary turns/phase Ts= 30Area of cross-section of primary conductor, ap= 6.06 mm2

Area of cross-section of secondary conductor, as= 157.5 mm2

Net core area, Ai= 0.0369 m2

Window area, Aw= 0.067 m2

Height of window, Hw= 0.15 mWidth of window, Ww= 0.45 m

4.3. A-3phase, 50 Hz oil cooled core type transformer has the followingdimensions : Distance between core centers = 0.2 m. Height of window =0.24 m Diameter of circumscribing circle = 0.14 m. The flux density in thecore = 1.25 Wb/ m2. The current density in the conductor = 2.5 A/mm2.Assume a window space factor of 0.2 and the core area factor = 0.56. Thecore is 2-stepped. Estimate KVA rating of the transformer.Given Data

3-phase D = 0.2m = 2.5 A/mm2

50 Hz Hw = 0.24 m Kw = 0.2Core type d = 0.14 m Kc = 0.562=stepped core Bm = 1.25 Wb/m2

ResultThe KVA rating of the transformer = 16.5 KVA

4.4. Determine the dimensions of core and window for a 5 KVA, 50 Hz, 1-phase, core type transformer. A rectangular core is used with long side twiceas long as short side. The window height is 3 times the width. Voltage perturn = 1.8 V. Space factor = 0.2, = 1.8 A/mm2, Bm = 1 Wb/m2

Given DataQ = 5 KVA Core type = 1.8 A/mm2

F = 50 Hz rectangular core Bm = 1 W/mm2

1-phase Et = 1.8 V long side = 2 x short sideHw = 3 Ww Kw = 0.2

ResultThe net core area, At = 0.0081 m2

The dimensions of the core, a x b = 0.134 x 0.067 mThe window area, Aw, = 0.0154 m2

The dimensions of window, Hw x Ww = 0.2148 x0.0716 m

4.5. Determine the dimension of the core, the number of turns, the cross-section area of conductors in primary and secondary windings of a 100 KVA,2200/480 V, 1-phase, core type transformer, to operate at a frequency of50Hz, by assuming the following data. Approximate Volt/turn= 7.5 Volt.Maximum flux density = 1.2 Wb/m2. Ratio of effective cross-sectional areaof core to square of diameter of circumscribing circle is 0.6. Ratio of height

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to width of window is 2. Window space factor = 0.28. Current density = 2.5A/mm2.Given Data

100 KVA 50 Hz Hw/Ww = 22200/480 V Et = 7.5 V 1-phaseKw = 0.28 Ai/d2 = 0.6 = 2.5 A/mm2

Core type Bm = 1.2 wb/m2

ResultNet core area, Ai = 0.0281 m2

Diameter of circumscribing circle, d = 0.2164 mWindow Area, Aw = 0.0382 m2

Window dimension, Hw, Ww = 0.2764 x 0.1382 mNumber of turns in primary = 294 turnsNumber of turns in secondary = 64 turns

Area of cross-section of primary conductor = 18.18 mm2

Area of cross-section of secondary conductor = 83.33 mm2

4.6. Calculate the dimension of the core, the number of turns and cross-sectional area of conductors in the primary and secondary windings of a 100KVA, 2300/400V, 50hz, 1-phase shell type transformer. Ratio of magneticand electric loadings equal to 480x10-8 (i.e. flux and secondary mmf at fullload). Bm = 1.1 Wb/m2, = 2.2 A/mm2, kw= 0.3, Stacking factor = 0.9

Depth of stacked core = 2.6 Height of window = 2.5Width of central limb Width of window

Given Data100 KVA m/AT = 480 x 10-8 Depth of core/width of central limb = 2.62300/400 V Bm = 1.1 Wb/m2 50 Hz1-phase = 2.2 A/mm2 Hw/Ww = 2.5Shell type Kw = 0.3 Sf = 0.9

ResultArea of cross-section of core, Ai = 0.0423 m2

Core cross-section, width x depth = 0.1533 x 0.39859 mArea of window, Aw = 0.0293 m2

Window dimensions, Hw x Ww = 0.2708 x 0.1083 mNumber of primary turns, Tp, = 223 turnsNumber of secondary turn, Ts = 39 turnsArea of cross-section of primary conductor, ap = 19.76 mm2

Area of cross-section of secondary conductor, as = 113.636 mm2

4.7. The tank of 1250 KVA, natural oil cooled transformer has thedimensions length, width and height as 1.55 x 0.65 x 1.85 m respectively.The full load loss = 13.1 KW, loss dissipation due to radiations = 6 W/m2-0C,loss dissipation due to convection = 6.5 W/m2-0C, Improvement inconvection due to provision to tubes = 40 %, Temperature rise = 400C,Length of each tube = 1 m, Diameter of tube = 50 mm. Find the number oftubes for this transformer. Neglect the top and bottom surface of the tank asregards the cooling.Given Data

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KVA = 1250 Tank dimension = 1.55 x 0.65 x 1.85 mLt = 1 m conv = 6.5 w/m2 – 0Cdt = 50 mm rad = 6 W/m2 –0C

Improvement in cooling = 40 %Full load loss = 13.1 KW

ResultTotal number of tubes = 160

4.8. A 250 KVA, 6600/400 v, 3-phase core type transformer has a total lossof 4800 watts on full load. The transformer tank is 1.25 m in height and1m x 0.5 m in plan. Design a suitable scheme for cooling tubes if theaverage temperature rise is to be limited to 350 C. The diameter of the tubeis 50 mm and are spaced 75 mm from each other. The average height of thetube is 1.05 m.5.1. Determine the approximate diameter and length of stator core, thenumber of stator slots and the number of conductors for a 11 KW, 400V, 3,4-pole, 1425 rpm, delta connected induction motor. Bav = 0.45 Wb/m2,ac=23000 amp. Cond/m, full load efficiency = 0.85, pf = 0.88, L/ = 1. Thestator employs a double layer winding.Given Data

11 KW 1425 rpm3 Bav = 0.45 Wb/m2

4-pole ac = 23000 amp.cond/m400 V = 0.85delta connected pf = 0.88double layer winding L/ = 1

ResultDiameter of stator = 0.19 mLength of stator = 0.15 mNumber of stator slots = 36Total stator conductor = 1080 or 1152

5.2. Estimate the stator core dimensions, number of stator slots and numberof stator conductors per slot for a 100 KW, 300 V, 50 Hz, 12 pole, starconnected slip ring induction motor. Bav= 0.4 Wb/m2, ac = 25000amp.cond/m, = 0.9, pf = 0.9. Choose main dimensions to give best powerfactor. The slot loading should not exceed 500 amp. Conductors.Given Data

100 KW 3300 v Bav = 0.4 Wb/m2

50 Hz 12 pole ac = 25000 amp.cond/m = 0.9 pf = 0.9 slot loading < 500 amp.cond.star connected 3 phase

ResultDiameter of stator = 0.78 mLength of stator = 0.23 mNumber of stator slots = 144Total stator conductors = 2880

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5.3. Determine the D and L of a 70 Hp, 415V, 3-phase, 5-Hz, star connected,6 pole induction motor for which ac = 30000 amp.cond/m and Bav = 0.51wb/m2. Take = 90 % and pf = 0.91. Assume = L. Estimate the number ofstator conductors required for a winding in which the conduxtors areconnected in 2-parallel paths. Choose a suitable number of conductors/slots, so that the slot loading does not exceed 750 amp. cond.Given Data

70 HP 415 V Bav = 0.51 Wb/m2

3-phase 50 Hz ac = 30000 amp.cond/m = 0.9 pf = 0.91 star connected6-pole = L slot loading < 750 amp.cond.conductors are connected in 2-parallel paths.

ResultDiameter of stator = 0.36 mLength of rotor = 0.19 mTurns / phase = 63Number of stator slots = 54Conductors / slot = 14

5.4. Estimate the main dimensions, air-gap length, stator slots, stator turnsper phase and cross sectional area of stator and rotor conductors for a 3-phase, 15 HP, 400 V, 6 pole, 50 Hz, 975 rpm, induction motor. The motoris suitable for star delta starting. Bav = 0.45 Wb/m2, ac = 20000amp.cond/m, L\ = 0.85, = 0.9, pf = 0.85Result

Diameter of stator = 0.275 mLength of stator = 0.12 mTurns / phase = 240 turnsNumber of stator slots = 36Number of rotor slots = 33Area of cross-section of stator conductor = 4.061 mm2

Area of cross-section of rotor bar = 113 mm2

Area of cross-section of end ring = 200 mm2

5.5. Design a cage rotor for a 40 HP, 3-phase, 400V,50 Hz, 6 pole, deltaconnected induction motor having a full load of 87% and a full load pf of0.85. Take D = 33 cm and L = 17 cm. Stator slots – 54, conductors/slot =14. Assume suitable the missing data if any.Result

Length of rotor = 0.17 mDiameter of rotor = 0.3286 mLength of air-gap = 0.7 mm

5.6. A 3-phase Induction motor has 54 stator slots with 8 conductors perslot and 72 rotor slots with 4 conductors/slot. Find the number of statorand rotor turns. Find the voltage across the rotor slip rings, when the rotoris open circuited and at rest. Both stator and rotor are star connected and avoltage of 400 volt is applied across the stator terminals.

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ResultStator turns/phase = 72Rotor turns/phase = 48Rotor emf between slip rings at standstill = 266.7 Volts.

5.7. A 90 KW, 500 V, 50 Hz, 3-phase, 8-pole induction motor has a starconnected stator winding accommodated in 63 slots with 6 conductors/slot.If the slip ring voltage on open circuit is not to exceed 400 volt, find asuitable rotor winding by estimating number of slots, number ofconductors/slot, coil span, slip-ring voltage on open circuit, approximate fullload current per phase in rotor. Assume = 0.9 and pf = 0.86.Result

Number of stator slots = 63Number of rotor slots = 48Emf between slip rings = 381 VoltsRotor turns/phase = 48Rotor conductor/slot = 6Rotor current/phase = 149.62 aCross-section of rotor conductor = 30 mm2.

5.8. Determine for a 250 KVA, 1100 V, 12 pole, 500 rpm, 3-phasealternator(1) air gap diameter, (2) core length, (3) Number of statorconductors, (4) Number of stator slots and (5) cross-section of statorconductors. Assuming average gap density as 0.6 Wb/m2 and specificelectric loading of 30,000 amp cond/m. L/ = 1.5.Result

Diameter of stator = 0.7348 m(Air-gap diameter)Length of stator = 0.293 m(core length)Number of stator conductor = 540Number of stator slots = 108Cross-section of stator conductor = 37.48 mm2

5.9. Determine the output coefficient for a 1500 KVA, 2200 volt, 3-phase,10-pole, 50 Hz, star connected alternator with sinusoidal flux densitydistribution. The winding has 600 phase spread and full pitch coils. ac =30000 amp.cond/m, Bav = 0.6 Wb/m2. If the peripheral speed of the rotormust not exceed 100 m/sec and the ratio pole pitch to core length is to bebetween 0.6 and 1, find D and L. Assume an air gap length of 6 mm. Findalso the approximate number of stator conductors.Result

Output coefficient = 189 KVA/m2-rpsDiameter of stator = 1.285 mLength of stator = 0.48 mTotal number of stator conductors = 312.

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