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    DESIGN AND TEST OF INTEGRATED INDUCTORS

    FOR RF APPLICATIONS

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    Design and Testof Integrated Inductors

    for RF Applications

    by

    Jaime AguileraVision Technologies,

    Spain

    and

    Roc BerenguerCentro de Estudios e Investigaciones Tcnicas de Gipuzkoa (C.E.I.T.),Spain

    KLUWER ACADEMIC PUBLISHERSNEW YORK, BOSTON, DORDRECHT, LONDON, MOSCOW

    http://www.wkap.nl/http://www.wkap.nl/http://www.wkap.nl/
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    eBook ISBN: 0-306-48705-5

    Print ISBN: 1-4020-7676-2

    2004Kluwer Academic PublishersNew York, Boston, Dordrecht, London, Moscow

    Print 2003Kluwer Academic Publishers

    All rights reserved

    No part of this eBook may be reproduced or transmitted in any form or by any means, electronic,mechanical, recording, or otherwise, without written consent from the Publisher

    Created in the United States of America

    Visit Kluwer Online at: http://kluweronline.com

    and Kluwer's eBookstore at: http://ebooks.kluweronline.com

    Dordrecht

    http://kluweronline.com/http://ebooks.kluweronline.com/http://ebooks.kluweronline.com/http://kluweronline.com/
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    Contents

    Dedication v

    Contents vii

    List of Figures xi

    List of Tables xvii

    List of Abbreviations xix

    Preface xxi

    1. Introduction 1

    4

    8

    9

    1.

    2.

    Conventional IC fabrication technologies

    Keys to progress in RF transceiver design; High Q integrated inductors2.1 LC Parallel Tank

    2.1.1

    2.1.2

    Low Noise Amplifiers (LNA)

    Voltage Controlled Oscillators (VCO)

    2.2

    2.3

    Inductive degeneration for matching purposes

    RF Filters

    3. The challenge of integrating high quality inductors

    3.1

    3.2

    Metal losses

    Substrate losses4. Structure of the book

    11

    14

    16

    18

    19

    20

    2121

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    viii Design and test of integrated inductors for RF applications

    2. General considerations

    1. Ways of integrating an inductor

    1.1

    1.2

    Conventional fabrication processes

    Non-conventional fabrication processes

    23

    23

    24

    27

    28

    29

    30

    30

    31

    34

    35

    36

    37

    37

    38

    38

    40

    41

    41

    44

    4547

    48

    48

    49

    50

    51

    51

    51

    53

    54

    56

    58

    60

    63

    66

    6668

    73

    75

    76

    76

    2. Spiral inductors on silicon based technologies

    2.1 Physical overview: Difficulty of integrating an inductor

    2.1.1 Inductance

    2.1.1.1

    2.1.1.2

    2.1.1.3

    Self inductance

    Mutual inductance

    Total inductance

    2.1.2 Resistance

    2.1.2.1

    2.1.2.2

    Skin effect

    Proximity effects

    2.1.3 Parasitic effects in the substrate

    2.1.3.1

    2.1.3.2

    Magnetically induced parasitic effects in the substrate

    Electricallyinduced parasitic effects in the substrate

    2.1.4 Parasitic capacitance between metal turns

    2.2 Spiral inductor electrical models

    2.2.1

    2.2.2

    2.2.3

    model

    Transformer model

    Wideband model2.3 Quality factor definition

    2.3.1

    2.3.2

    2.3.3

    definition

    definition

    definition

    2.4 Different attempts to predict the performance

    2.4.1

    2.4.2

    2.4.3

    Field electromagnetic simulators

    ASITIC

    Method based in the model parameter definition

    2.5 Quality factor improvement methods

    2.5.1

    2.5.2

    2.5.3

    2.5.4

    Broken guard ring

    Biased N-well beneath the inductor

    Substrate shielding

    Non conventional fabrication processes

    3. Inductors test and characterization

    1. On wafer measuring equipment

    1.11.2

    1.3

    1.4

    Vector Network AnalyzerProbes

    Probe station

    Commercial calibration kits

    2. Measuring accuracy and Repeatability

    2.1 Different types of measuring errors

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    Design and test of integrated inductors for RF applications ix

    2.2

    2.3

    Random errors

    Systematic errors

    77

    77

    78

    79

    80

    80

    82

    85

    87

    88

    89

    89

    90

    91

    92

    93

    95

    96

    102

    104

    105109

    113

    113

    114

    114

    115

    115

    115

    116

    118

    118

    120

    121

    127

    2.3.1

    2.3.2

    2.3.3

    Systematic errors due to VNA

    Cables and connectors

    Probes

    2.4 Calibration

    2.4.1 SOLT Calibration

    2.5 Repeatability and accuracy

    3. Measuring configuration: 1-port versus 2-port configuration

    3.1 General Case

    3.1.1

    3.1.2

    3.1.3

    Two-Port measurement with the device placed in series

    Two-Port measurement with the device placed in parallel

    One-Port measurement

    3.2 Inductor model case

    3.2.1

    3.2.2

    3.2.3

    Two-Port measurement with the model placed in series

    Two-Port measurement with the model placed in parallel

    One-Port measurement

    3.3 Sensitivity analysis

    4. Test fixture design

    4.1 Substrate related issues

    4.1.14.1.2

    Interterminal couplingInterport coupling

    4.2 Metallization related issues

    4.2.1

    4.2.2

    4.2.3

    4.2.4

    4.2.5

    4.2.6

    Pad material

    Probe tip material

    Probe alignment

    Setup stability

    Tolerances

    Wear of the probes and the pads

    4.3 General Guidelines

    5. De-embedding techniques

    5.1

    5.2

    5.3

    Test-fixture model

    In-fixture standards

    De-embedding procedure

    6. model inductor characterization

    4. Influence of the geometric parameters on the inductors performance:

    Design rules 135

    135

    137

    137

    139

    141

    1.

    2.

    Problem description

    Analytical study and simulations

    2.1

    2.2

    2.3

    Number of sides

    Spacing between tracks

    External radius and number of turns

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    x Design and test of integrated inductors for RF applications

    2.3.1

    2.3.2

    Number of turns

    External radius

    2.4

    2.5

    Width

    Metal layers connected in parallel

    141

    142

    143

    145

    148

    148

    149

    150

    152

    153

    156

    158

    160

    162

    163

    165

    167

    168

    168

    168169

    170

    173

    177

    185

    3. Empirical study

    3.1

    3.2

    3.3

    Inductor selection

    Fabrication and measurement

    Analysis of the empirical data

    3.3.1 External radius and number of turns

    3.3.1.1

    3.3.1.2

    Influence of the proximity effect on the internal turns

    Link between the track width and proximity effect

    3.3.2

    3.3.3

    3.3.4

    Skin and corner effects

    Geometry of the viaTrack width higher than

    4. Design considerations

    5. Inductors design flow

    1.

    2.

    Generation phase

    Filtering phase

    2.1

    2.2

    Inductance filtering

    CM and internal radius3.

    4.

    Performance estimation phase

    Verification phase

    Appendix

    References

    Index

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    List of Figures

    Figure 1-1.

    Figure 1-2.

    Figure 1-3.

    Weight and size improvement experimented by mobile phones from

    year 1993 to 2001. 2

    3a)Super heterodyne and b) Low IF radio architectures.

    RF Technologies: a)GaAs MESFET b) GasAs HBT

    Si-Bipolar d) SiGe HBT e) CMOS

    c) Advanced

    7

    9

    1012

    13

    14

    15

    17

    Figure 1-4.

    Figure 1-5.Figure 1-6.

    Figure 1-7.

    Figure 1-8.

    Figure 1-9.

    Parallel LC tank circuit.

    Realistic model for a parallel LC tank.Narrow-band differential low noise amplifier topology.

    Simplified small signal equivalent circuit.

    Different VCO topologies depending on implemented feedback.

    Basic LC-tuned oscillator.

    Figure 1-10.

    Figure 1-11.

    LNA input with inductive degeneration.

    Small signal equivalent circuit of the input of the LNA of Figure 1-10.

    Figure 1-12.Figure 1-13.

    Figure 2-1.

    Figure 2-2.

    LC Low-pass filter.Loss mechanisms.

    Microphotography of a squared, octagonal, and icosagonal inductor

    18

    1920

    24with a CMOS technology.

    Microphotography of a voltage controlled oscillator using two spirals

    fabricated with a CMOS technology in a mirror configuration.

    25

    25

    26

    26

    27

    Figure 2-3. Microphotography of a balanced inductor fabricated on a

    SiGe.

    Figure 2-4.

    Figure 2-5.

    Figure 2-6.

    Geometry of a centre-tapped inductor.

    Diagram of a multilevel inductor using two metal layers.

    Multilevel geometry for maximizing the inductance per unite area.

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    xii

    Figure 2- 7.

    Figure 2-8.

    Figure 2-9.

    Designand test of integrated inductors for RF applications

    Microphotography of: a) toroidal inductor b) solenoidal inductor with

    inclined top and bottom conductor [Ahn98] and c) solenoidal inductor

    28

    Cross-section of an integrated spiral inductor on a Si technology and

    the physical effects that arise when a time-varying voltage is applied

    29

    Self inductance value for a rectangular conductor versus its length and

    31

    32Figure 2-10.

    Figure 2-11.

    Method for computing the GMD between areas.

    Mutual inductance of two rectangular conductors versus distance

    between centres and width. 33

    Figure 2-12. Mutual inductance of two rectangular conductors versus width and

    separation between them. 33Figure 2-13. Illustration of the positive and negative mutual inductance of a

    squared planar spiral. 35

    36Figure 2-14.

    Figure 2-15.

    Figure 2-16.

    Figure 2-17.

    Illustration of the skin effect in a rectangular conductor.

    Schematic representation of the induced currents in the substrate

    to the magnetic field penetration.

    due

    38

    39

    the

    40

    Schematic representation of the metal-substrate capacitance.

    Schematic representation of the displacement currents due to

    metal-substrate capacitance.Figure 2-18. Schematic representation of the parasitic capacitance between layers

    and metal tracks. 41

    42

    44

    45

    46

    49

    52

    54

    55

    56

    the

    57

    58

    59

    the

    61

    63

    64

    Figure 2-19.

    Figure 2-20.

    Figure 2-21.

    Figure 2-22.

    Figure 2-23.

    Figure 2-24.

    Figure 2-25.

    Figure 2-26.

    Figure 2-27.

    Figure 2-28.

    Two-port model.

    One-port model.

    Transformer Model.

    Wideband model.

    Simplified model.

    Equivalent energetic model for the one-port model.

    Schematic view of a spiral with a broken guard ring.

    One-port model of a spiral with a broken guard ring.

    Schematic view of an inductor with a biased N-well beneath it.

    One-port model of an inductor with a biased N-well beneath

    inductor.

    Figure 2-29.

    Figure 2-30.

    Figure 2-31.

    Figure 3-1.

    Figure 3-2.

    One port model of a spiral with substrate shielding.

    View of a squared spiral with a patterned ground shield underneath

    the spiral.

    Microphotography of an inductor without substrate underneath

    spiral [Chan98].

    Individual die mounted on a test fixture.

    Basic elements involved in the characterization of a passive element.

    with parallel conductor [Yoon99].

    across its ends.

    width (the thickness is fixed at

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    Design and test of integrated inductors for RF applications xiii

    Figure 3-3.

    Figure 3-4.

    Figure 3-5.

    Figure 3-6.

    Figure 3-7.

    Figure 3-8.

    Figure 3-9.

    Figure 3-10.

    Figure 3-11.

    Figure 3-12.

    Figure 3-13.

    Figure 3-14.

    Figure 3-15.Figure 3-16.

    Figure 3-17.

    Figure 3-18.

    Figure 3-19.

    Figure 3-20.

    Figure 3-21.

    66

    67

    68

    69

    70

    71

    71

    72

    73

    74

    76

    78

    79

    81

    82

    83

    84

    85

    87

    88

    89

    90

    91

    92

    92

    93

    96

    103

    105

    106

    107

    108

    Test fixture and DUT.

    Applicability of the different measuring methods.

    Simplified block diagram of a vector network analyzer.

    Typical construction for an air coplanar probe (ACP).

    Electric field pattern of a balanced and unbalanced coplanar probe.

    Coplanar probe planarization (Reference plane definition).

    Checking of the probe tip planarity by means of a contact substrate.

    Alignment marks to set skating.

    Resulting open stub under the probe due to skating.

    Standard setup of a manual probe station.

    General purpose impedance standard substrate (ISS).

    VNA based system.

    Major systematic errors.Measuring setup 12 term error model.

    ISS short standard.

    ISS load standard.

    Comparision between load and short reflection responses.

    ISS thru standard.

    Three possible configurations for measuring a two-port device

    with a VNA.

    Figure 3-22.Figure 3-23. Setup for the calculation of the scattering parameters of a two-port

    measurement with the device placed in series.

    Figure 3-24.

    Figure 3-25.

    Setup for the calculation of the scattering parameters of a two-port

    measurement with the device placed in parallel.

    Setup for the calculation of the scattering parameters of a one-port

    measurement.

    Figure 3-26.

    Figure 3-27.

    model of an integrated inductor.

    measurement with the model placed in series.

    Figure 3-28.

    Figure 3-29.

    measurement with the model placed in parallel.

    measurement.

    Figure 3-30.

    Figure 3-31.

    Figure 3-32.

    Inductor measurement with and without de-embedding.

    Test fixture interterminal and interport coupling.

    ground (G) pads.

    Figure 3-33.

    Figure 3-34.

    Configuration to measure the input capacitance of a generic device

    with value

    Different pad shapes.

    Two port network.

    Setup for the calculation of the scattering parameters of a two-port

    Setup for the calculation of the scattering parameters of a two-port

    Setup for the calculation of the scattering parameters of a one-port

    General model for the coupling mechanism between signal (S) and

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    xiv Design and test of integrated inductors for RF applications

    Figure 3-35.

    Figure 3-36.

    Figure 3-3 7.

    Figure 3-38.

    Figure 3-39.

    Figure 3-40.

    Figure 3-41.

    Figure 3-42.

    Figure 3-43.

    Figure 3-44.

    Figure 3-45.

    Figure 3-46.Figure 3-47.

    Figure 3-48.

    Figure 3-49.

    Figure 3-50.

    Figure 3-51.

    Figure 3-52.

    Figure 3-53.

    Figure 3-54.

    Figure 3-55.

    Figure 3-56.

    Figure 4-1.

    Figure 4-2.

    Figure 4-3.

    Figure 4-4.

    Figure 4-5.

    Figure 4-6.

    Recommended implementation of a signal pad for a

    108

    Interport coupling of different test-fixtures with different distances

    110

    Cross sectional view of two test-fixtures with and without ground

    111

    Interport coupling measurement of two test-fixtures with and without

    ground contacts. 112

    Interport coupling measurement of different test-fixtures, where the

    113

    Measured mean and standard deviation of the DC contact resistance

    115

    Contact resistance degradation after reprobing over the same pad116

    Use of n-well or metal shield underneath the pads to reduce effect of

    Test-fixture model.

    117

    119

    120

    In-fixture standards: single open, single short, open and short standars.

    121

    122123

    124

    126

    128

    128

    129

    130

    Measurement of the single short.Measurement of the single open.

    Measurement of the short standard.

    Measurement of the open standard.

    Integrated inductor model.

    Microphotography of the inductor to model.

    and of the inductor under test.

    and of the inductor under test.

    Comparison between the de-embedded S-parameters of the integrated

    131

    Comparison of the real part between the measured and simulated data.

    132

    Comparison of the imaginary part between the measured and

    133

    135

    137

    138

    Geometric parameters that define an integrated inductor.

    Ideal variation of the quality curve as the track width is increased.

    Quarter of a square and circular inductor.

    Simulation of the influence of the number of sides on the quality at

    139

    Simulation of the influence of the spacing on an inductors quality. 140

    Simulation of the influence of the number of turns on an inductors

    quality. 142

    CMOS

    process.

    between ports and different types of substrate.

    contacts.

    pads are placed at different distantes: and

    for different applied skate.

    several times.

    parasitic pad capacitance

    Integrated inductor test-fixture.

    inductor and simulated S-parameters of the obtained model.

    simulated data.

    1.8GHz.

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    Design and test of integrated inductors for RF applications xv

    Figure 4-7.

    Figure 4-8.

    Figure 4-9.

    Figure 4-10.

    Figure 4-11.

    Figure 4-12.

    Figure 4-13.

    Figure 4-14.

    Simulation of the resistance for different track widths.

    Different possibilities of connecting two metal layers in parallel.

    Equivalent circuit used to simulate the influence of the via area.

    Microphotography of some of the fabricated inductors.

    Microphotography of one of the de-embedding structures.

    Measured inductance and quality of a 2.8 nH inductor.

    Measured resistance of a 2.8 nH inductor.

    144

    146

    147

    149

    150

    151

    151

    Measured resistance of several inductors with a track width of

    154

    Figure 4-15.

    Figure 4-16.

    Figure 4-17.

    Figure 4-18.

    Measured resistance of two pairs of inductors with the same

    155

    Measured resistance of two inductors used to analyze the effect of the

    156157Proximity effect between two metal layers connected in parallel.

    Measured resistance of eight inductors selected to demonstrate that the

    influence of the skin and corner effect is minimum in comparison to

    159

    Figure 4-19. Zoomed out of the resistance curves of b_5, Bo_21, Bo_24 and

    Bo_62. 160

    Figure 4-20.

    Figure 5-1.

    Figure 5-2.

    Figure 5-3.

    Measured quality and inductance of a same geometry with different

    vias. 161166

    170

    171

    Proposed design flow.

    Relation between and an inductors area.

    Relation between and an inductors area.

    the proximity effect.

    width on the proximity effect.

    inductance.

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    List of Tables

    Table 1-1. Commonly used technologies for communication components

    5

    Table 1-2.

    Table 3-1.

    Table 3-2.

    Table 3-3a.

    Table 3-3b.

    Table 3-4a.

    Table 3-4b.

    Table 3-5.

    Performance comparison of some RF IC Technologies [Kuc00].

    Geometrical characteristics of the fabricated inductor.

    model parameters of the fabricated inductor.

    Results of the analysis of the parameter: (a) Argument.

    Results of the analysis of the parameter: (b) Module.

    Results of the analysis of the parameter: (a) Argument.

    Results of the analysis of the parameter: (b) Module.

    8

    97

    97

    98

    99

    100

    101

    General values for substrate and metallization parameters of some

    104

    128

    130

    138143

    147

    154

    155

    158159

    Geometric characteristics of the inductors used to analyze the

    161

    Table 3-6.

    Table 3-7.

    Table 4-1.

    Table 4-2.

    Table 4-3.

    Table 4-4.

    Table 4-5.

    Table 4-6.

    Table 4-7.

    Table 4-8.

    fabrication technologies.

    Dimensions of the balanced inductor.

    Optimization result.

    Relation between the number of sides and the quality of an inductor.

    Skin depth for the aluminum at 1 GHz.

    Variation of the inductance and resistance with the via area.

    Resistances slope of the selected inductors.

    CM and internal radius on an inductors performance.

    Geometric characteristics of the inductors used to analyze the effect of

    Relevant geometric characteristics of the inductors used to

    demonstrate that the influence of the skin effect is minimum on

    inductors with a track width between 10 andResistances slope of the selected inductors.

    influence of the geometry of the via.

    [Kuc00].

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    xviii Design and test of integrated inductors for RF applications

    Table 4-9.

    Table A-1.

    than

    Relevant data of five measured inductors with a track width higher

    Geometrical characteristics of the fabricated inductors.

    162

    173

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    List of Abbreviations

    AC

    ACP

    AlSiCu

    AMS

    Au

    BeCu

    BiCMOS

    BJT

    CM

    CMOS

    CSP

    Cu

    DC

    DECT

    DUT

    EDGE

    EPI

    F

    GaAs

    GMD

    GPRS

    GSM

    Alternating current

    Air Coplanar Probe

    Aluminum Silicon Copper

    Austrian Mikro Systeme AQ

    Gold

    Berillium Copper

    Bipolar Complementary Metal Oxide Semiconductor

    Bipolar Junction Transistor

    Metal Quantity

    Complementary Metal Oxide Semiconductor

    Chip Scale Package

    Copper

    Direct Current

    Digital Enhanced Cordless Telecommunication

    Device Under Test

    Enhaced Data Rated for GSM Evolution

    Epitaxial

    Noise Figure

    Gallium Arsenide

    Geometric Mean Distance

    General Package Radio Service

    Global System Mobile

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    xx Design and test of integrated inductors for RF applications

    HBT

    IC

    IF

    ISS

    LNA

    LO

    LRM

    LRRM

    MESFET

    PA

    PCB

    Q

    RF

    SA

    SiGe

    SOLT

    TRL

    UMTS

    VCO

    VLSI

    VNA

    W

    WLAN

    Heterojunction Bipolar Transistor

    Integrated Circuit

    Intermediate Frequency

    Impedance Standard Substrate

    Low Noise Amplifier

    Local Oscillator

    Line, Reflect, Match

    Line, Reflect, Reflect, Match

    Metal Semiconductor Field Effect Transistor

    Power Amplifier

    Printed Circuit borrad

    Quality Factor

    Radio Frequency

    Spectrum Analyzer

    Silicon-Germanium

    Short, Open, Load, Thru

    Thru, Reflect, Line

    Universal Mobile Telecommunications System

    Voltage Controlled Oscillator

    Very Large Scale Integration

    Vector Network Analyzer

    Tungsten

    Wireless Local Area Network

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    Preface

    This book is the result of several years of research on the field of

    radiofrequency integrated circuit design, specifically on the design of

    integrated inductors for RF applications on conventional technologies.

    One of the key elements today in the wireless industry, especially in the

    silicon RF integrated circuits field, is the design of high-quality passive

    elements. The performance of several basic RF blocks such as low noise

    amplifiers, mixers and voltage controlled oscillators depends on the qualityof these elements.

    The work done establishes the design guidelines for the definition of the

    inductors geometrical characteristics and new techniques to improve their

    quality. It also covers their measurement and characterisation. This fact is

    not always taken into account by the designers due to the lack of information

    in bibliography regarding to this topic.

    The approach of this book is novel due to two facts; first it tries to help

    designers with poor or none experience by describing the whole design flowof an inductor. From the definition and analysis of the physical effects that

    appear in them to their modelization. It also covers issues such as the

    maximization of the quality factor by a correct definition of the geometry,

    novel aggressive design rules, measuring setup, test-fixture parasitics de-

    embedding, etc.

    Secondly it will help designers with high experience due to the fact that,

    based on empirical data, some design rules that have been widely used by

    the design community have been proved to be conservative and breaking

    them will lead up to higher quality designs.

    To make intuitive and helpful to any designer, the book has been

    structured as follows. The first chapter shows how the performance of some

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    xxii Design and test of integrated inductors for RF applications

    RF building blocks, like LNAs, VCOs or RF Filters, highly depend on the

    quality factor of the integrated inductors used to implement them.

    It also introduces the difficulty that entails the integration of RF passive

    elements in conventional Si based low cost technologies, due to metal losses

    and substrate losses.Chapter 2 covers some general considerations like the physical analysis

    of the integrated inductor, the existing electrical models to model them

    model, transformer model or wide band modified model), or some

    methods to improve the quality factor of an integrated inductor (Broken

    guard rings, Substrate shielding, etc.).Inductors test and characterization is covered in chapter 3. In the

    inductor modelling, the accurate measurement of the device is very

    important due to the fact that these are elements with very low resistance,where a single ohm makes a big difference in the quality factor. This is the

    reason why the book also covers the design of the test fixture and the

    measurement setup.

    Chapter 4 analyses the influence of the geometrical parameters in the

    inductors performance and will establish the design guidelines for the

    definition of the elements geometrical characteristics. These design

    guidelines are derived from analytical and empirical data. It also introduces

    some new techniques to improve the quality factor.Finally due to the fact that foundries only supply models for discrete

    values of inductance, and that these inductors are not optimized for an

    specific frequency range, there is a need of an inductors design flow in

    order to be able to obtain a specific inductor value, optimized for a specific

    application or what is the same a specific frequency range. The inductors

    design flow is covered in chapter 5, where design rules derived in chapter 4

    are applied.

    We also wish to express our gratitude to all persons who have contributed

    to the development of this book. We would like to thank Prof. Andrs

    Garca-Alonso and Prof. Joaquin de No for all their support. Our thanks also

    goes to the University of Navarra, and CEIT for offering us the possibility of

    this research work and all our colleagues at the Electronics and

    Communication department (Guillermo, Juan, Erik, Iigo, Josu, ...) for their

    direct or indirect contributions to this work. We would also like to thank

    Mrs. Carmen Conde for her comments and corrections to our English.

    Finally, we thank to our families for their support and patience. Without

    it this book would not have been possible.

    JaimeAguilera

    RocBerenguer

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    Chapter 1

    INTRODUCTION

    The fast growing of the wireless market has created an urgent demand forsmaller and cheaper handsets with increased functionality and performance

    while still meeting the tight constraints for mass production within a short

    product life cycle.

    The successful achievement of these conflicting trends has been possible

    due to the development of key technical capabilities in the design and

    production of each new wireless device generation.

    In the baseband section of the handset, the great development

    experimented by the CMOS processes in the last decade, has shrunk thesilicon real estate required for the processor, memory and interface ICs.

    The advanced chip scale package (CSP) techniques and multi-layer

    laminate printed circuit boards (PCB) have minimized the electronic

    interconnect and packaging volume. The battery technology has advanced

    from the older nickel cadmium and nickel metal-hydride to the lithium ion

    and lithium polymer technologies, improving the battery pack size, weight

    and performance. The antenna has migrated from outside in the old designs

    to inside the plastic housing in the new ones, giving more freedom in the

    handset form and design. As it is shown in Figure 1-1, all these

    improvements have led to lighter, smaller and compact handsets.

    In contrast to this situation, the improvement in the passive component

    content of the handset has been much less dramatic compared to other

    technical areas. This inertia has not been due to the lack of attention by the

    set-makers or in the literature.

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    2 Introduction

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    Design and test of integrated inductors for RF applications 3

    It is estimated that in a single-mode telephone, passive components

    suppose the 90 percent of the component count, 80 percent of the size and 70

    percent of the cost [Pul02]. High quality passive components are specially

    prevalent in the RF Front-end and radio transceiver sections of the wirelessterminal, and these increase proportionally as new standards (GPRS, EDGE,UMTS, Bluetooth, ...), are incorporated to the handset. In addition todominating the component count, size and cost of the terminal the large

    number of passive components is a major factor in the assembly line

    production and yield and contribute to unwanted reliability failures. Thus abig research effort has been done in that field in order to reduce the passive

    component count of the handset.

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    4 Introduction

    One of the main methods to reduce the passive component content of the

    mobile device has focused primarily on optimizing the system architecture

    and partitioning to increase the level of integration on the ICs without

    sacrificing the performance or cost. In the radio transceiver section, as it is

    shown in Figure 1-2, the move from the super heterodyne architecture to thezero or low IF architecture has eliminated the set of passive components

    required for the IF functions, thus reducing the number of required passive

    devices.

    But the direct approach to reduce the passive component content in the

    mobile terminal is the integration of the passive components into a substrate.

    This trend has been accelerated by the steady improvement in the

    performance of the passive components integrated in the RF IC processes,

    enabling the integration of passive components on chips where previouslyonly external surface mount components could meet the required RF

    performance.

    The following chapters explore the possibility of obtaining high quality

    integrated inductors on low cost silicon substrates and the test considerations

    to obtain accurate models of them. Previously, next section briefly describes

    the competing RF fabrication technologies where the inductors can be

    integrated. After that, section 2 illustrates how the quality factor of the

    integrated inductor determines the performance of the basic RF buildingblocks like Low Noise Amplifiers (LNAs), Voltage Controlled Oscillators

    (VCOs) or filters. Section 3 gives a short introduction of the challenge of

    integrating high quality inductors, and finally section 4 establishes the need

    for an inductor design flow.

    1. CONVENTIONAL IC FABRICATION

    TECHNOLOGIES

    The competing technologies on the RF market are briefly described in

    this section. Traditionally, the GaAs based technologies were the preferred

    option to implement the RF part of the mobile handsets.

    The MESFET still is the working horse GaAs technology. It is mostly

    based on ion implantation into semi insulating substrates (Figure 1-3a). This

    is the least expensive process concerning raw material cost, since no

    epitaxial layers are required. The technologies on the market are processed

    with gate length from down to values in the range of

    25GHz are available in production depending on the gate length used. FETs

    can easily achieve noise figures below 1 dB in the 1-2GHz frequency range.

    The other still used GaAs technology is the based on HBT transistors.

    The HBT transistor is a modified bipolar transistor (Figure 1-3b). The

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    Design and test of integrated inductors for RF applications 5

    emitter and base layers are formed with different band gap materials. The

    emitter having the wider band gap, thus the emitter delivers a barrier against

    the hole injection into the base. In this way, the main deficiencies of a

    standard homojunction bipolar are overcome. Due to the required EPI layer

    the raw material cost is higher compared to MESFET. The min feature size

    for GaAs based HBTs are about width. in the range of 30-

    60GHz is reached in production. The HBT delivers an excellent RF power

    density due to its vertical current flow.

    These two GaAs technologies based on HBTs and MESFET transistors

    covers arround 15 to 20 % of the RF applications on the market [Ber99]. As

    shown in table 1.1, these RF applications are limited to the RF power

    amplifiers (PA) and Low Noise Amplifiers (LNA) of medium and high

    performance systems like GSM, DECT or CDMA. The other RFapplications are covered by the Silicon based technologies mainly due to

    their lower cost.

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    6 Introduction

    The most used Si based technologies to implement the RF function of

    commercial handsets are the advanced silicon bipolar processes and the SiGe

    processes. The advanced performance silicon bipolar processes with the

    up to 25GHz are processed on refined high performance IC technology lines.

    Standard feature sizes of emitter width in double poly self aligned

    technique, side wall spacer technique, buried layers, selective implanted

    collector are build into these highly sophisticated devices (Figure l-3c).

    Even more advanced technologies with further shrunk emitter widths are

    available with up to 45GHz. One of the biggest advantages of the Si

    processes is the potential to use the high integration capability of Si. Not

    only in highly integrated bipolar only circuits, but also the combination with

    CMOS technology offering the possibility of integration of the RF functions

    and the baseband functions in one chip.The SiGe HBT is a further improvement of the Si advanced bipolar

    process. The base layer is replaced by a hetero SiGe layer (Figure 1-3d).

    Features sizes of emitter width with up to 75GHz are achieved

    using advanced sophisticated processes. The other processes optimised for

    low noise applications show in production from 60 to 70GHz. Like the

    advanced silicon bipolar processes, the SiGe processes take advantage of the

    high integration capability of Si, being also fully compatible with CMOS

    technologies. To serve also power applications, higher breakdown voltagesare required. The base layers together with the min feature sizes have to be

    enlarged. This reduces the performances drastically; e.g. the goes down to

    about 30GHz, that is the reason why this kind of processes have not yet

    substituted the GaAs ones in the power amplification function of the

    transceiver. The general bipolar advantage of low phase noise is valid for

    the SiGe HBT also, and they are widely used on the implementation of

    frequency synthesizers.

    As it is shown by table 1.1 all baseband functions of the mobile phone

    are implemented using digital CMOS processes. The technologies on the

    market are processed with gate length from down to (Figure

    l-3e). values in the range of 45GHz are available in production depending

    on the gate length used. During the last decade there has been a strong

    motivation to extend the application of CMOS processes to the RF part, due

    to its much lower cost. In fact as shown in table 1.2 the performance of the

    MOS transistor is comparable with the performance of the transistors of

    other technologies.

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    Design and test of integrated inductors for RF applications 7

    But as also illustrated by table 1.2 the quality factor of the passive

    integrated on a Si BJT or CMOS processes are poor compared to the

    integrated on SiGe or GaAs ones. This is one of the reasons why the

    introduction of CMOS processes in the RF part of high and medium

    performance transceivers has been delayed, and they are limited to low cost,

    low performance systems like Bluetooth or WLAN.

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    8 Introduction

    A key parameter to obtain high performance RF circuits is the quality factor

    (Q) of the integrated passives. The next section will explain how the quality

    factor of the integrated passives determines the performance of the basic RF

    building blocks, like LNA, VCO or RF Filter.

    2. KEYS TO PROGRESS IN RF TRANSCEIVER

    DESIGN; HIGH Q INTEGRATED INDUCTORS

    Figure l-2b shows the block diagram of a low IF front-end. It is

    composed by a LNA, a RF Filter, a down conversion mixer and a VCO. One

    characteristic of these RF circuits is the relatively large ratio of passive to

    active components. In contrast with the digital VLSI circuits or even with

    other low frequency analog circuits, such as Op-amps, many of those passive

    components may be inductors or even transformers.

    A widely used LC network, when implementing LNAs or VCOs, is the

    so-called LC parallel tank or simply tank circuit (Figure 1-4). The

    performance of these two RF circuits will depend on the quality factor Q of

    the tank circuit.

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    Design and test of integrated inductors for RF applications 9

    2.1 LC Parallel Tank

    For this network, the impedance is:

    From inspection of the network or of the Equation 1.1, it is easy to seethat the impedance goes to zero both at DC, because the inductor acts as a

    short there, and at very high frequencies, because the capacitor acts like a

    short there. We may even say that, at very low frequencies, the networks

    impedance is dominated by the inductor, and is that of the capacitor at very

    high frequencies. What divides low from high is the frequency at which

    the inductive and capacitive parts cancel. Known as the resonance

    frequency, this is given by Equation 1.2:

    Purely parallel LC networks rarely exist in practice, so it is important to

    analyse configurations that might be more real. Because inductors tend to be

    significantly lossier than capacitors, the model shown in the Figure 1-5 is a

    more realistic approximation to the typical parallel LC tank.

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    10 Introduction

    Let us convert now the circuit of Figure 1-5 to a purely RLC network byreplacing the series LR section by a parallel one. Such a substitution will not

    be valid in general; only at frequencies near the resonance the equivalence

    will be reasonable. To show this formally, let us equate the parallel andseries impedances of the LR section:

    If we equate the real parts, and note that we

    obtain equation 1.4.

    If we equate now the imaginary parts we obtain equation 1.5.

    From inspection of equation 1.4 it is easy to see that the impedance of thetank at the frequency of resonance is determined by the series resistance

    of the inductor and its quality factor Q. To obtain a high impedance value at

    the resonance it is necessary to dispose of a high quality inductor or what isthe same an inductor with very low series resistance

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    Design and test of integrated inductors for RF applications 11

    Let us analyse in the following section which are the implications of this

    statement in the design of low noise amplifiers and voltage controlled

    oscillators.

    2.1.1 Low Noise Amplifiers (LNA)

    As shown by Figure 1 -2 the LNA is the first gain stage in the receiver

    path. The most important requirements for the LNA are detailed below.

    1.

    2.

    3.

    4.

    To provide enough gain to overcome the noise contribution of

    the next stages in the receiver path.

    To add as little noise as possible.

    To provide impedance to the RF antenna at the input andimpedance to the RF Filter at the output, with the minimum external

    components. The overall gain should be insensitive to tolerances of

    typical external components.

    To provide enough linearity at the output.

    Applying the Friis equation to a simple front-end consisting of a LNA

    and a mixer, the noise factor of the whole front-end can be expressed as

    follows (Equation 1.6).

    The equation 1.6 shows the importance of the LNA performance in the

    whole receiver chain. The LNA must provide enough gain to

    overcome the noise of the next stages, adding as little noise as

    possible. Once explained the importance of the LNA gain in the performanceof the whole front-end let us analyse the typical LNA configuration. Figure

    1-6 shows the most extended differential topology in Bipolar and CMOS

    technologies for narrow-band applications.

    It consists in a cascode stage and a LC tank. This configuration is

    expected to achieve near optimum noise performance while providing a

    specific input and output impedance [Sha97].

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    12 Introduction

    Let us consider now the simplified small signal equivalent circuit for theCMOS LNA (Figure 1-7).

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    Design and test of integrated inductors for RF applications 13

    Where is the transconductance of the transistor is the

    equivalent parallel inductance of the inductor L, is total capacitance due

    to the capacitor C and the terminal capacitances of the transistor

    is the total parallel resistance due to the output resistance of the cascode

    stage and the equivalent parallel resistance of inductor L, and finally isthe source inductance of transistor

    From inspection of the circuit of Figure 1-7 and not considering the

    effect of we can obtain that the gain of the low noise amplifier at the

    frequency of interest, the frequency of resonance, is determined by the

    impedance of the LC tank and the transconductance of the input

    transistor. The obtained gain is expressed by equation 1.7:

    where

    As we can see from equation 1.7 if we want to design a high gain LNA it

    is necessary to implement a LC tank with a high value or what is the

    same to dispose of an inductor with a high quality factor.From another point of view, we could consider the case where we were

    given a certain gain. If we dispose of high quality inductors we could

    achieve this given value of gain with less power consumption, because the

    will present a higher value and therefore the required value of will

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    14 Introduction

    be lower. This statement is especially important when considering mobile

    applications. Thus one of keys to progress in the design of low power LNAs

    is the implementation of high quality inductors.

    2.1.2 Voltage Controlled Oscillators (VCO)

    VCOs are key building blocks in wireless transceivers and other

    communication systems. As shown in Figure 1-2, the VCO is part of the

    frequency synthesizer which generates the LO signal.

    The key performance specifications are detailed below.

    1.

    2.

    The power consumption.

    The phase noise performance.

    The toughest one to achieve is usually the phase noise spec. This is due

    to the very narrow channel spacings used in cellular telecommunications

    networks, such as GSM or DCS.

    Figure 1-8 shows different VCO topologies depending on implemented

    feedback [Zan98]. All this topologies have in common that they are LC-

    tuned.

    This is due to LC-tuned oscillators are expected to have much better

    phase noise because they can use the bandpass characteristic of the LC-tank

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    Design and test of integrated inductors for RF applications 15

    to reduce the phase noise. Other types of oscillators, like ring oscillator,

    suffer from switching effects that can introduce noise in the power supply,

    and have therefore a worse phase noise than LC-tuned oscillators.

    A strong effort has been done in order to explain and model the phase

    noise performance of LC-tuned oscillators [Cran98, Cran95, Lee00]. For

    instance, equation 1.9 mathematically expresses the phase noise performance

    of the basic LC-tuned oscillator of Figure 1-9 operating in the linear region

    [Cran95], where is associated with the series resistance of the capacitor,

    with the series resistance of the inductor and with the output

    resistance of the transconductor and the parallel resistances across C and L.

    Where is the oscillation amplitude, the oscillation frequency

    which is equal to the resonance frequency of the LC tank, A is a factor

    equal to or larger than 1 that takes into account the active element

    contribution to the phase noise, and finally is the effective resistance of

    the tank, which is equal to:

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    16 Introduction

    If we considerer equations 1.9 and 1.10, we can deduce two efficientways to improve the phase noise performance of the oscillator. The first one

    is to enlarge the oscillation amplitude and thus making the signallarger than the noise. And the second one is to reduce the effective resistance

    of the tank.Due to the fact that at RF frequencies inductors usually dominate the

    quality of the tank [Her02], it is the passive component which

    determines the phase noise performance of the VCO. Thus to design a VCO

    with low phase noise it is necessary to dispose of high quality inductors.As we have mentioned at the beginning of this section the other

    important spec when designing VCOs is the power consumption, specially

    if it is intended to be used in a mobile application.The necessary power consumption to maintain the oscillation in the basic

    LC-tuned oscillator is given by equation 1.11 [Cran95]:

    If we analyse equation 1.11 we can deduce two ways to reduce thenecessary power consumption to maintain the oscillation. The first one is for

    a given frequency of oscillation to reduce the capacitive part of the tank and

    increase the inductive part while not decreasing the quality factor of thetank. The second one is to decrease the effective resistance of the tank orwhat is the same to increase the quality factor.

    Therefore, like in the design of low power LNAs, one of the keys to

    progress in the design of low power VCOs is the implementation of highquality inductors.

    In next sections we will see other applications of integrated inductors likeinductive degeneration for input and output matching purposes and RFfiltering.

    2.2 Inductive degeneration for matching purposes

    Many RF circuits need to match their input and/or their output ports to aimpedance value, in order to maximize the transferred power between

    the different RF circuits or blocks. That is the reason why, as mentioned insection 1.2.1.1, one of the most important requirements for the LNA is toprovide impedance to the RF antenna at the input and to the RF

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    Design and test of integrated inductors for RF applications 17

    Filter at the output. It forces in certain occasions to place matching networksat the input and output ports of the circuit to fit its impedance to

    There are many methods to match the input and output ports of RFcircuits. Probably the simplest one uses a matching network based on

    resistances, so that the influence of the frequency on the impedance value isminimized. A broadband matching is obtained with this method. But it has

    an important drawback; it is the excess of generated noise which seriously

    affects the yield of the circuit.A method, widely used, that avoids the matching of the input and output

    ports by means of resistances is the so called inductive degeneration[Rud97]. This method is broadly used in the design of narrow band LNAsand mixers, since it is the matching configuration which presents the best

    noise performance. Figure 1-10 shows the case of a low noise amplifier(LNA) which input port is matched using the inductive degenerationconfiguration.

    The provides the ground connection of the LNA. It plays twoimportant roles in the circuit:

    1.

    2.

    As already mention, it allows conjugate matching of the input.

    Linearizes the circuit.

    Figure 1-11 shows the small signal equivalent circuit of the input of theLNA of Figure 1-10.

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    18 Introduction

    If we neglect the effect of and we can write the input impedance

    as:

    Thus, with proper choice of and we can achieve an input

    impedance while the last two terms in equation 1.12

    cancel.

    For this kind of applications the inductors quality factor is not critical,

    but lower quality factors will lead to a decrease in the noise performance of

    this matching configuration.

    2.3 RF Filters

    As mentioned before, low power wireless communication systems are

    becoming a dominant force in microelectronic systems. Ultra low power RF

    design using Si based technologies will offer low cost components for small

    portable wireless communication systems. Regardless of the specific

    transceiver architecture, all RF functions require in the receiver path a

    bandpass filter with minimum insertion loss to select the frequency band of

    interest and in the transmitter path a low pass filter to pass the wanted signal

    and eliminate or attenuate harmonics, mainly at the output stage of thepower amplifier.

    A strong research effort has been done during recent years to fullfil, with

    integrated passive RLC structures, the insertion loss in the pass-band and the

    attenuation levels at the harmonics frequencies required by the strict

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    Design and test of integrated inductors for RF applications 19

    commercial specifications. The result has been very poor mainly due to the

    low quality factor of the integrated inductors. Thus there is a strong

    motivation for the implementation of high quality inductors.

    Figure 1-12 shows the typical configuration for a low-pass filter

    implemented with inductors and and capacitors and Some

    implementations can be found in [Nguy90, Kim02].

    3. THE CHALLENGE OF INTEGRATING HIGH

    QUALITY INDUCTORS

    In this section we are going to explain why the quality factor of the

    integrated passive elements is critically determined by the characteristics of

    the substrate and the metallization of the technology in which they are

    implemented. The different loss mechanisms are shown in Figure 1-13 and

    explained in the following paragraphs [Nik00].

    It is necessary to mention that in chapter 4 of this book all these effects

    are analyzed with greater depth. The objective of this section is only to

    introduce the difficulty that entails the integration of RF passive elements in

    conventional Si based low cost technologies.

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    20 Introduction

    3.1 Metal losses

    The passive elements generally make use of one or more metallization

    layers. For example, an inductor is made up of one or more metal tracks in

    parallel forming one or several concentric turns. Usually at lower

    frequencies than the frequency of maximum quality, the quality of these

    elements is determined by the conductivity of the metal tracks since the

    current circulation produces ohmic losses [Agu00], That is the reason why

    advanced RF processes, like the B7HF from Siemens, replace the AlSiCumetallizations by copper metallizations, in order to increase the conductivity

    of the metal tracks and reduce the series resistance of the integrated

    inductors. Other RF processes, like the CMOS process from UMC,

    implement a thick top metal layer with higher conductivity to reduce the

    resistivity of the metal tracks and increase the quality factor of the integrated

    inductors.

    At high frequencies, the distribution of the current in the metal tracks

    stops being uniform due to skin and proximity effects. In any metal track,the alternating current tends to circulate around the way of minimum

    impedance, but due to the magnetic field that penetrates in, generating

    electric fields that move the current to the surface, it is accumulated in the

    surface of the conductor. As the frequency increases, the effective area

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    Design and test of integrated inductors for RF applications 21

    around which the current circulates decreases increasing to the current

    density and therefore losses by Joule effect [Burg96]. That is one of the

    reasons why to implement high quality inductors at high frequency is a

    difficult task.

    Additionally, another effect exists that mainly limits the use of integrated

    passive elements in applications in which it is needed to handle high power,for example in power amplifiers. This effect is known as electromigration

    and establishes the maximum current density that can handle the metal track

    once it is fixed its width [AMS00].

    3.2 Substrate losses

    The substrate of the low cost silicon based technologies is one of thegreater sources of loss at high frequencies due to its high conductivity,

    tipically between 2 and

    The conductive nature of the substrate causes several loss mechanisms:

    Electric coupling between the different metal layers and the

    conductive substrate due to the existing dielectric among them.

    Currents induced in the substrate due to the variable magnetic fields

    that are originated by the different metal layers and that penetrate inthe substrate.

    All these mechanisms reduce the quality factor of the integrated passives.

    4. STRUCTURE OF THE BOOK

    In this chapter we have seen how the performance of some RF buildingblocks, like LNAs, VCOs or RF Filters, highly depend on the quality

    factor of the integrated inductors used to implement them.We have also introduced the difficulty that entails the integration of RF

    passive elements in conventional Si based low cost technologies, due to

    metal losses and substrate losses.Chapter 2 will cover some general considerations like the physical

    analysis of the integrated inductor, the existing electrical models to model

    them model, transformer model or wide band modified model), orsome methods to improve the quality factor of an integrated inductor

    (Broken guard rings, Substrate shielding, etc.).

    Inductors test and characterization is covered in chapter 3. In the

    inductor modelling, the accurate measurement of the device is very

    important due to the fact that these are elements with very low resistance,

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    22 Introduction

    where a single ohm makes a big difference in the quality factor. This is the

    reason why the book also covers the design of the test fixture and the

    measurement setup.

    Chapter 4 will analyse the influence of the geometrical parameters in the

    inductors performance and will establish the design guidelines for the

    definition of the elements geometrical characteristics. It will also introduce

    some new techniques to improve the quality factor.

    Finally due to the fact that foundries only supply models for discrete

    values of inductance, and that these inductances are not wide band modelled

    there is a need of an inductors design flow in order to be able to obtain a

    specific inductor value, optimized for a specific application or what is the

    same a specific frequency range. The inductors design flow is covered in

    chapter 5.

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    Chapter 2

    GENERAL CONSIDERATIONS

    In 1990 was reported one of the first Silicon Integrated Circuit with

    integrated inductors. It was a passive filter [Nguy90] for radio-frequency

    applications. Since then, many advances have been accomplished regarding

    the integration of silicon passive components.

    This chapter is a review of the state of the art of these devices when

    integrated on Silicon technology. It will cover the different methods

    available for inductor integration, as well as the latest techniques for

    improving their quality. In addition, after studying in detail the physicalbehavior of spiral inductors and the electrical models utilized to describe

    their functionality in the frequency range of GHz, the most common

    definitions of inductor quality will be presented.

    We will end the chapter giving some rough notes about inductors on non-

    conventional fabrication processes.

    1. WAYS OF INTEGRATING AN INDUCTOR

    This section describes the different configurations that an integrated

    inductor can adopt for RF applications, considering both conventional and

    non-conventional technologies. By non-conventional technologies it is

    meant those technologies allowing stages of post-processing in which some

    part of the wafer is eliminated by etching, or where the characteristics of the

    different composition layers are modified.

    There exist many solutions for the implementation of an inductor and the

    designer should understand which configuration is the most appropriated for

    his needs.

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    24 General considerations

    1.1 Conventional fabrication processes

    Today, the most common configuration used for the design of an

    inductor is known as the geometric spiral. This configuration is simply a

    spiral around a center and, depending on the permitted angle between the

    metal tracks dictated by the fabrication technology used, the geometry of the

    inductor could be squared, hexagonal, circular etc. Figure 2-1 shows four

    inductors with spiral geometry and different number of edges.

    As it is shown in the previous figure, an inductor can only be fabricated

    with technologies having two or more metal layers since the innerconnection requires a metal layer different from the one used by the spiral.

    In many instances, it is important to produce an inductor with symmetric

    behavior, that is to say, its characteristics should be independent from which

    input port the inductor is analyzed. Symmetry will occur when the centers of

    the magnetic and electric fields of the inductor coincide, something that

    does not happen in spiral geometries. This inconvenience is special relevant

    when the inductor is used in differential circuits where the goal is to

    minimize or suppress by circuit symmetry interferences of common modelike temperature or voltage supply variations.

    To avoid this problem when designing differential circuits, two inductors

    rather than one are used, and they are implemented using a mirror

    configuration like the one shown in figure 2-2 [Cran97].

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    Design and test of integrated inductors for RF applications 25

    Other possibility to solve the lack of symmetry is by implementing

    centre-tapped inductors. There exist different methods to design this kind of

    inductor geometries, but the most common is called balanced geometry

    [Long97]. A micro-photography of this geometry is shown in figure 2-3. It

    can be seen that the level of metallization changes every half turn of the

    spiral. In this way, a fairly symmetric geometry is obtained, making viablethe use of these inductors on differential circuits.

    Figure 2-4 [Kuhn95] shows another centre-tapped geometry very useful

    for application where the differential circuit should be biased through aninductor, like in a VCO with a NMOS configuration.

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    26 General considerations

    Other problem the designer could face is the available area for inductor

    integration. This aspect gave rise to the concept of multilevel inductor. This

    technique consists in implementing the same spiral in different metal layers,and serially connecting them, as shown in figure 2-5 [Burg96].

    With this structure, the mutual inductance among the metal layers of the

    inductor increases. This in turn increments the inductance per unit of area,

    permitting the implementation of inductors with large inductances within

    areas smaller than the areas required by the corresponding mono-level

    configurations. For example, in a CMOS process with five metal

    layers, it is possible to produce inductors of 45 nH within an area of

    [Zolf01].

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    Design and test of integrated inductors for RF applications 27

    Figure 2-6 shows a modification of the geometry shown in the previous

    Figure, in order to maximize the inductance per unit area [Agu0l]. The way

    the tracks are placed is such that it maximizes the coupling between tracks,

    giving as a result an increase of the total inductance.

    1.2 Non-conventional fabrication processes

    The previous section has presented a review of the different geometriescurrently used for the integration of an inductor with standard fabrication

    technology. Depending on the requirements of the designer, there exist a

    variety of solutions, for example for the case of a balanced circuit, or when

    only a small area is available for the integration of the inductor, etc.

    All the previously mentioned geometries can be implemented using

    either conventional or non-conventional technologies; however, there exist a

    group of geometries that can only be produced by the latter technologies. In

    particular they are the solenoidal and toroidal structures.

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    28 General considerations

    It is important to emphasize that these are conventional configurations

    used in lumped inductors. In the toroidal case, cores of iron-nickel in two

    metallization levels are also integrated by using micro-mechanization, and

    strips of copper metallization are then wrapped around them, as shown in

    figure 2-7 a).

    In the case of solenoids, either for the inclined or parallel conductor,

    (Figure 2-7 b-c), the oxide thickness is increased up to levels that are notviable with standard processes. The reason is that when using standard

    processes, thickness larger than [Kim01] will create prohibitive

    stresses between the Si and the due to their thermal expansion

    coefficients

    Also, as in the previous case, magnetic cores are added to coil around

    them copper or aluminum metallizations. For example, there have been

    reported solenoidal copper inductors with a quality of 16.7 at 2.4 GHz and

    an inductance of 2.67 nH [Yoon99].In the case where the designer has access to any of these processes, it is

    possible to integrate inductors with the same geometries than lumped

    inductors: solenoidal and toroidal, etc. However, all these processes are too

    expensive, generally making its commercial application non-viable.

    2. SPIRAL INDUCTORS ON SILICON BASED

    TECHNOLOGIES

    Once explained the different conventional and non-conventional

    fabrication options for the integration of an inductor, this section describes in

    detail the spiral inductors built on a silicon substrate.

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    Design and test of integrated inductors for RF applications 29

    The section begins analyzing the electromagnetic effects induced by

    these inductor geometries, and reviewing some of the most up to date

    electrical models used to characterize their behavior in the frequency range

    of GHz. Then the quality factor of an inductor is defined, and the section

    ends by analyzing some methods to improve the quality of a spiral inductor

    for a given geometry.

    2.1 Physical overview: Difficulty of integrating an

    inductor

    As already explained in the previous section, a spiral inductor is built by

    a metal strip spiral shaped as a square, hexagon, etc. The spiral is built by

    using one of the metal layers embedded in silicon oxide and placed at some

    distance from the semiconductor substrate. As it is shown in Figure 2-8,

    when a time-varying voltage is applied between the ends of the spiral, three

    electrical and one magnetic field are generated.

    In what follows the reasons for the generation of theses fields and their

    effects on the behavior of the spiral are explained.

    Magnetic field B(t): Any time-variant current flowing along a conductor

    induces a magnetic field. Two effects are produced:

    The self and mutual inductance coupling among the metal tracks

    composing the inductor.

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    30 General considerations

    Current is induced in the substrate and metal tracks.

    Electric field along the spiral, It is generated as a consequence of

    the existing voltage difference between the two ends of the spiral. It

    produces:Ohmic losses in the spiral due to the resistivity of the metal tracks.

    Electric field passing through the oxide between strips, It is

    generated as a result of the existing voltage difference between adjacent

    strips, and between those and the inner connection. It produces:

    Capacitative coupling among the coils of the inductor.

    Electric field passing through the oxide and the substrate It is

    generated as a result of the existing voltage difference between the spiral

    and the substrate. It produces:

    Capacitative coupling between spiral and substrate,

    Ohmic losses in the conductor substrate due to displacement

    currents induced through the capacitative coupling between the

    spiral and the substrate.

    Next, each one of these effects is studied more in detail.

    2.1.1 Inductance

    The inductance of an inductor has two components, self and mutual

    inductance.

    2.1.1.1 Self inductance

    According to Amperes law [Sanc01], an alternating current flowing

    along a conductor induces a magnetic field. The self inductance of arectangular conductor was derived by Grover [Grov62] and is written as

    Where denotes the conductor inductance in nH, and 1, w, and t

    represents the length, width, and thickness of the conductor in cm,

    respectively.It is important to mention that expression (2.1) fails to be valid when the

    width or the thickness dimensions double the length of the conductor.

    However, this is not a restriction for inductor integration since the above

    situation never occurs.

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    Design and test of integrated inductors for RF applications 31

    Figure 2-9 shows the self inductance for a rectangular conductorcomputed by using expression (2.1). Length and width dimensions are varied

    while maintaining fixed its thickness at This parameter has not been

    changed, since in conventional fabrication process it remains fixed to

    approximately the above value.

    It can clearly be seen the influence that width has in the value of self

    inductance. This is due to the fact that inductance is mainly determined by

    the outer magnetic flux generated by the conductor [Yue96]. Consequently,

    when the width diminishes the self inductance increases.

    2.1.1.2 Mutual inductance

    Mutual inductance, between two circuits, 1 and 2, can be defined as

    the ratio between the flux generated by circuit 1 crossing to circuit 2

    and the current that flows in circuit 1 It is determined by equation (2.2).

    In case of two parallel conductors the mutual inductance is defined as

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    32 General considerations

    Where M is the inductance in nH, 1 is the length of the conductor in cm

    and Q is a coefficient that depends on the geometry, and it is given by

    [Ling98].

    GMD is the geometric average of the distance between the areas of the

    two conductors. The GMD between two areas can be obtained by

    partitioning the areas in differential intervals elements and computing the

    geometric average of the distance between these elements like it is shown inFigure 2-10.

    The geometric average of the distance between these two areas is

    computed in the following way:

    Where n and m denote the number of differential elements within areas

    A' and A, respectively. Dij' is the distance from element i in area A, toelement j in area A'. For the case of two conductors with rectangular shape,

    the GMD is defined as [Moha99]

    Where w and d are the width and distance, center to center, between the

    conductors in cm, respectively. Figure 2-11 and Figure 2-12 show the

    mutual inductance between two rectangular conductors of length as

    a function of the distance center to center and separation, respectively. These

    curves are displayed for three different widths.

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    Design and test of integrated inductors for RF applications 33

    As it can be observed, the mutual inductance hardly varies with the

    width of the strip when the distance center to center remains fixed. This

    implies that the value of mutual inductance of coils, having the same

    distances between spirals barely change when the width of the strips is

    modified.

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    34 General considerations

    2.1.1.3 Total inductance

    Total inductance of a conductor in a system is given by the sum of three

    terms. The self inductance plus the sum of the magnetic couplings of those

    conductors (represented by mutual inductances) that contribute to increase

    the self magnetic flux, minus the sum of magnetic couplings of theremaining conductors that reduce the self magnetic flux of the original

    conductor. In other words

    Based on the study of Grover, equation (2.1), Greenhouse [Gree74]developed an algorithm to compute the inductance of a planar rectangular

    spiral. The method determines the total inductance of a rectangular spiral asthe addition of the self inductance contributions of each segment forming thespiral, plus the sum of the positive and negative mutual inductances of allsegment pair combinations.

    Mutual inductance between two segments depends on their angle of

    intersection, length and separation. Two orthogonal metal tracks have nomutual inductance since their magnetic fluxes are not linked together. Inparallel metal tracks the sign of the mutual inductance is set by the direction

    of the current. This last consideration is shown in Figure 2-13 [Soye98].Later, other algorithms suitable for calculating the inductance of

    inductors with different geometries (hexagonal, etc) had appeared in theliterature. However, due to their computational complexity they are moreappropriated to be used with simulation tools than for analytic calculations.

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    Design and test of integrated inductors for RF applications 35

    After having analyzed the inductance of an integrated spiral inductor, it

    is proceed to study the second most important characteristic of these

    elements: resistance.

    2.1.2 Resistance

    When a DC current flows through a conductor, the current distribution is

    uniform over its entirely surface. A conductor has a value of resistance, since

    it presents a resistivity to any current carried by the conductor. This value isgiven by

    Where is the resistivity, L the length and A the conductor area. As

    frequency increases, the resistance is no longer constant due to the fact that

    distribution of the current is not uniform across the conductor cross section.In case of a spiral inductor the dependence of the resistance with frequency

    not only depends on the conductor itself (skin effect) but also on the

    influence of neighborhood strips (proximity effects).

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    36 General considerations

    2.1.2.1 Skin effect

    The skin effect in a conductor accounts for the alteration of the current

    density distribution from the magnetic field generated by the current itself.

    As it is shown in Figure 2-14, when a magnetic field generated by a

    current in a conductor crosses its cross-section induces a force over the

    current itself. This force is perpendicular to the magnetic field and to the

    direction of the current flow. This effect is known as Lorenzs force

    [Lore01].

    As it can be observed, the current is pushed toward the outer surface of

    the conductor. The higher the frequency is, the higher the resistance of the

    conductor will be, since the current is restricted to a small part of its totalcross-sectional area.

    The influence of the skin effect over the resistance of a conductor is

    evaluated by means of the skin depth. This parameter is defined as the

    equivalent thickness of a hollow conductor having the same resistance at the

    frequency of interest. As an example, for a cylindrical wire the skin depth is

    defined as [Ling98]

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    Design and test of integrated inductors for RF applications 37

    Where is the magnetic permeability of the material, the conductivity

    and the angular frequency of interest. The resistivity of this conductor is

    then defined as

    Where is the skin depth in cm, is the conductivity in is

    the magnetic permeability of the conductor in and f is the frequency of

    the AC current [Stey01].

    2.1.2.2 Proximity effects

    Proximity effects in a conductor are a consequence of the influence of an

    external time-varying magnetic field over the conductor. In this case, an

    induced current is generated regardless whether or no there is a current flow

    through the conductor. In case there is an alternating current, the skin effect

    and the proximity effect will add together, changing the current distribution

    and increasing the resistance of the conductor [Sanc01].

    The induced currents in the tracks of a spiral inductor have a negative

    side effect, especially in the inner coils turns since it is in the center of the

    spiral where the magnetic field reaches its maximum intensity. In a fullywinding coil (the coil turns reach the center) a large portion of the magnetic

    field passes through the inner coil turns, inducing in these turns a strong

    current density, and therefore increasing their resistivity. When adding this

    effect to the small inductance contribution from the inner coil turns with

    respect to the outer coil turns due to the difference in length, one conclude

    that it is better to fabricate hollow inductors [Stey01].

    This section began by studying the variations of the resistance of a

    conductor due to the magnetic field induced by an alternating current carriedby the conductor itself, without considering any external influence. Latter it

    has been shown that when a wire is within a system of conductors, like for

    example a spiral, the variation of the resistance versus frequency it is not

    only due to skin effects but also to proximity effects.

    2.1.3 Parasitic effects in the substrate

    When an inductor is integrated on a Silicon based technology, some

    undesirable induced effects show up. The reason being that the metallic

    layers are separated from the semiconductor substrate by a layer of silicon

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    38 General considerations

    oxide. These effects can be classified in two types, magnetically induced and

    electrically induced.

    2.1.3.1 Magnetically induced parasitic effects in the substrate

    One of the fundamental properties of an inductor is that generates amagnetic field. This alternating field penetrates into the conductive substrate

    and induces a voltage difference, which in turn generates a current. This

    phenomenon diminishes the energy in the coil, decreasing at the same time

    the quality of the inductor.

    Figure 2-15 schematically shows this effect for a cross section cut of an

    inductor integrated on Silicon technology. It is important to mention that

    some studies indicate that the radius of the spiral approximately gives the

    depth of penetration of the magnetic field into the substrate [Yue96].

    Inductance is other parameter affected by the induced currents in the

    substrate. These currents flow in the opposite direction than the current

    carried by the coil, resulting in a reduction of the magnitude of the total

    magnetic field. Therefore, the value of the inductance will decrease, since

    the inductance is defined as the ratio between the magnetic flux and the

    current in the spiral [Cran97].

    2.1.3.2 Electrically induced parasitic effects in the substrate

    Other parasitic effect that shows up in Silicon integrated inductors is the

    capacitative coupling between the inductor and the substrate. The reader can

    understand this effect by realizing that a capacitor is just two conductive

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    Design and test of integrated inductors for RF applications 39

    plates (metallic layer form by the inductor and semiconductor substrate)

    separated by a dielectric (Silicon oxide), as shown in Figure 2-16. This has a

    negative effect since depending on the capacity and the frequency, a portion

    of the inductor energy will be stored in this capacitor. It could even happen

    that the inductor starts behaving like a capacitor rather than as an inductor.

    The value of the frequency where this occurs is called resonance frequency

    of the inductor

    In addition, ohmic losses are produced since there are displacement

    currents induced in the substrate. This is illustrated in Figure 2-17.

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    40 General considerations

    2.1.4 Parasitic capacitance between metal turns

    When a voltage is applied to the ends of a coil, it creates a voltagedistribution along its metal tracks. Recall on the other hand, that the silicon

    oxide isolates the metal tracks of a spiral inductor. Therefore, due to the

    structure metal/oxide/metal appears a parasitic capacitor between the metal

    tracks. On the other hand, there is a voltage difference between the plates so

    energy will be accumulated in the capacitor. This capacitance is called

    parasitic capacitance between metal turns. Figure 2-18 schematically shows

    this effect.

    This capacitance includes both the adjacent capacitance between tracks

    on the same metallic layer and the vertical capacitance between tracks

    located on different layers.

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    Design and test of integrated inductors for RF applications 41

    As it can deducted from this section the common property of all low

    price fabrication technologies this is the low substrate resistivity

    propitiates the occurrences of undesired effects. Clearly this is a greathandicap when designing inductors in this kind of technologies due to the

    poor quality.

    2.2 Spiral inductor electrical models

    This section provides a review of integrated inductors electrical models

    use to describe their behavior in the range of GHz under the constraint of

    low cost fabrication technologies. There exist several models with the

    model [Nguy92] being the most well known the transformer model

    [Matt0l] and the wideband model [Pino02]. It is important to mention

    that the parameters of the electrical circuits representing these models are

    not only empirical but they also have a physical meaning. In what follow

    these models are explained in detail.

    2.2.1 model

    Due to its simplicity the model is the most common model utilized

    today by the designers. It is simple its parameters are easy to adjust toempirical data and they have a clear physical meaning. As a drawback it is

    a narrow band model that is to say it is only valid for modeling the

    behavior of an inductor in a small range of frequencies. For this reason it is

    normally used only to model the spiral at the frequency of interest [Pino02].

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    42 General considerations

    As it can be seen from Figure 2-19 the model uses ideal components

    such as resistors inductors and capacitors. These elements present a clearcorrelation with the behavior of an integrated inductor in a Silicon based

    fabrication technology.

    accounts for both the capacitance among the strips and between the

    strips and the coil inner connection. Its value is usually negligible

    represents the inductor resistance it accounts for the ohmic losses due

    to the metal track resistance induced effects in the metallic conductor

    and magnetic induced currents in the substrate.

    models the inductance of the coil.

    represents the parasitic capacitance between the metal of the spiral

    and the substrate.

    accounts for the ohmic losses in the substrate produced by the

    displacement currents induced in the substrate.

    models the capacitative effects of the substrate due to its

    semiconductor characteristics.

    As it has been said before the drawback of the Model is that many of

    its components like resistance inductance substrate parasites etc. depend

    on frequency. This makes the model only valid for a small range of

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    Design and test of integrated inductors for RF applications 43

    frequencies to 1 GHz) or when losses in the substrate are

    negligible [Pino02].

    In 1996 Patrick Yue [Yue96] developed expressions for the computation

    of each parameter in the model as a function of the inductor geometric

    values and fabrication process parameters. These expressions are given by:

    Where w is the width and t the depth of the strip 1 the length of the

    spiral the skin depth at the considered frequency and the resistivity of

    the metal.

    The inductance is computed by using the H.M. Greenhouse algorithm

    explained in section 2.1.1.3.

    Where n is the number of crossings between the coil and the centrallower connection w is the width of the strips is the oxide dielectric

    constant is the oxide depth between the spiral tracks and its central

    interconnection.

    Where l is the length of the metallic spiral w is the width of the stripis the depth of the oxide and is the oxide dielectric constant.

    Where are the substrate capacitance and conductance per unit

    area respectively. These two constants are empirically computed.

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    44 General considerations

    It is important to emphasize that the above expressions allow a

    qualitative rather than a quantitative analysis of the inductor since there are

    limitations in the validity of some of the equations. For example the

    resistance is computed based only on the DC resistance of the metal and

    on the skin effect without considering the losses resulting by the proximity

    effects of the metal and substrate. Other drawback is that the proposed

    expression for the computation of the resistance is more appropriate for

    circular conductors rather than rectangular.

    The model just described is only valid when none of the two ports of

    the inductor is connected to AC ground. When this is not the case the

    resulting model is simpler and is called the one-port model. Figure 2-20

    shows this model.

    The meaning of the parameters of the one port model is identical to itscounterpart the two-port model.

    2.2.2 Transformer model

    The transformer model arises as an evolution of the model. As shown

    in Figure 2-21 its main advantage is that permits independently characterize

    the effect of the induced magnetic field in the substrate.

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    Design and test of integrated inductors for RF applications 45

    The parameters of this model are identical to the corresponding

    parameters in the two-port model. However the model has threeadditional parameters describing the effect of the magnetic induced current