design of solar powered airplanes for continuous flight · 9/30/2008 · yhistory of solar flight...
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Autonomous Systems LabETH Zentrum
Tannenstrasse 3, CLA8092 Zürich, Switzerland
AUTONOMOUS SYSTEMS LABAUTONOMOUS SYSTEMS LAB
Design of Solar Powered Airplanes for Continuous Flight
André NothDoctoral Exam – September 30, 2008
1/30
http://www.sky-sailor.ethz.ch/E-mail: [email protected]
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Outline
1/30
• Introduction• Design Methodology• Sky-Sailor Design• Sky-Sailor Prototype• Scaling• Conclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Motivations & Objective
2/30
• Project started with an ESA feasibility study
IntroductionMotivationsHistory of Solar FlightState of the ArtContributions
Design MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
Mars explorationSatellites + extensive coverage, good resolution
- place of interest not freely selectable
Rovers + excellent resolution, ground interaction- reduced range, limited by terrain
? Gap for systems with + high-resolution imagery+ extensive & selectable coverage
Study the feasibility of solar powered flight on MarsDevelop and realize a fully functional prototype on Earthand demonstrate continuous flight
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
History of Solar Flight
3/30
70’s 80’s 90’s 2000’s
IntroductionMotivationsHistory of Solar FlightState of the ArtContributions
Design MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
• Started in 1974
• 90 solar powered airplanes listed from 1974 to 2008
Sunrise (1974)1st solar powered flight
Solar Riser (1979)manned, battery solar
charged for short flights
Gossamer Penguin (1980)1st manned solarpowered flight
Sunseeker (1990)manned, crossed
the USA in 21 flight
Solar Challenger (1981)manned, channel
crossing
Helios (1999)umanned, flew at
> 29’000 m
Zephyr (2005)umanned, flew 83h
Solong (2005)1st continuous flight,
used thermals
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
State of the art
4/30
Many solar airplanes in History
… but no clear design methodologies explained
anyway useful practical papers on case studies
[BOUCHER79, MACCREADY83, COLELLA94]
Many design methodologies…
… but rarely validated with a prototype [REHMET97, WEIDER06]
very often nice design methods
[IRVING74, YOUNGBLOOD82, BAILEY92]
but based on weak models for:• Weight prediction
• Efficiencies
ends with irrealistic designs
[RIZZO08, ROMEO04]
IntroductionMotivationsHistory of Solar FlightState of the ArtContributions
Design MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
designmethod
math.models
[ULM96,BRUSS91]
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Contributions
5/30
• Design methodology– Simplicity
– Large design space
– Concrete and experienced based
– Flexible and versatile
• Theory validation with a prototype– Achieve > 24h flight
– Autonomous control
• Draw up a state of the art on solar aviation– History
– Publications
IntroductionMotivationsHistory of Solar FlightState of the ArtContributions
Design MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Design Methodology
6/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Design Methodology
6/30
Energy balanceIntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
Lift L
Drag DThrust T
Weight mg
Weight balance
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Methodology
7/30
• Sizing the airplane : hen & egg problem
?Airplane Parts
• Solar cells• Battery• Airframe• Payload•…
Total weightAerodynamics & flight conditions
Level Flight Power
Weight balance
Energy balance
• This loop can be solved:Iteratively (trying existing components, refining the design)
Analytically (using mathematic models of the components)
Allows to establish some general design principles
AABB
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Required Energy
• Equilibrium at steady level flight
8/30
2
2
2
2
L
D
L mg C Sv
D T C Sv
ρ
ρ
= =
= =
• Power required
3
3/ 2
( ) 2Dlevel
L
C mgP D vC S ρ
= =
• Daily energy required
nightelec tot elec tot day
chrg dchrg
TE P T
η η⎛ ⎞
= +⎜ ⎟⎜ ⎟⎝ ⎠
1
1 ( )
electot levelctrl mot grb plr
av pldbec
P P
P P
η η η η
η
=
+ +
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion levelP
electotP
grbηctrlη motη plrη
becηav pldP P+
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Required Energy
8/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar Energy
• Daily average solar irradiance– Irradiance ~ cosine
– Imax Tday = f(date, location, weather)
9/30
• Daily energy obtained
• Daily energy required = Daily energy obtained
We compute
/ 2max day
day density wthr
I TE η
π=
electot day density sc sc cbr mpptE E A η η η=
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
sc cbrη η mpptη
day densityE scA electotE
scA
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Required Energy
9/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight Prediction Models
• Fixed Masses
10/30
• Airplane Structure– In the literature
• [BRANDT95, GUGLIERI96,…] consider
valid locally
• [HALL68] calculated all airframe elements separately
complex, only valid for 1000-3000 lbs airplanes
• [STENDER69] proposed
very widely adopted
adapted by [RIZZO04] to UAV
afW k S= ⋅
• Payload
• Avionic System (Autopilot)pldm
avmIntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
0.311 0.778 0.4678.763afW n S AR=
0.656 0.65115.19afW S AR=
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight Prediction Models
• Verification of these models– Database of 415 sailplane
– Structure Weight vs Area
Models don’t fit well
11/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion pessimistic
optimistic
3.10 0.250.44afW b AR−= ⋅
• New model proposed– Same equation, new coef.
– Least square method fit
– Data set divided in two
– 5 iterations = 5 qualities
– Best 5% model:Keywords: Wing weight to area , wing area as a function of structural weight, great flight diagram, Tennekes, wing mass to area, mass to surface, area to mass, surface to mass.
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight Prediction ModelsOverview
Biologists already studied flyingin nature to extract tendencies
[TENNEKES92] presented the « Great Flight Diagram »Clear cubic tendancy
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
Our model is // to Tennekes curve
[STENDER69,RIZZO04] seemincoherent
Keywords: Wing weight to area , wing area as a function of structural weight, great flight diagram, Tennekes, wing mass to area, mass to surface, area to mass, surface to mass.
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Required Energy
12/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight Prediction Models
• Solar Cells– Surface = f(cells properties, required energy)
– Weight proportionnal to the surface
• Maximum Power Point Tracker– Study of high efficiency MPPT
Weight linear with Pmax
13/30
• Batterie– Weight proportionnal to capacity
( )sc sc sc encm A k k= +
mImppt mppt sol max
mppt ax sc cbr mppt sc
m k P
k Aη η η
=
=
nightbat elec tot
dchrg bat
Tm P
kη=
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Required Energy
13/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
![Page 20: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/20.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight Prediction Models
• Propulsion group– Existing models but none is proven on a large range
– Very large databases created
2264 motors
170 electronics controllers
997 gearboxes
673 propellers
14/30
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
Interpolated Models
Keywords: Mass to power ratio of motors / Power to mass ratio of electrical motors, piezoelectric motors, Motor mass to power ratio / Motor power to mass ratio of electromagnetic motors, brushed and brushless motors energy density, power density, density of energy, density of power.
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Summary and Resolution
15/30
Mission parameters
Others: Technological parametersAirplane’s shape variables
Search b and AR for which the loop has a solution
IntroductionDesign Methodology
Required EnergySolar EnergyWeight ModelsResolution
Sky-Sailor DesignSky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Sky-Sailor Design
16/30
IntroductionDesign MethodologySky-Sailor Design
Math. ApplicationReal-Time Simulation
Sky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Methodology application
• Mission parameters– Solar flight possible 3 months in summer (Tday=13.2h)
– 50g payload consuming 0.5W
– Flight location CH, at 500m above sea level
16/30
IntroductionDesign MethodologySky-Sailor Design
Meth. ApplicationReal-Time Simulation
Sky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Methodology application
• Sky-Sailor Layout– 3.2m wingspan
– 0.78m2 wing area (0.525m2 covered by cells)
– 14.2W for level flight (electrical)
16/30
IntroductionDesign MethodologySky-Sailor Design
Meth. ApplicationReal-Time Simulation
Sky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Real-Time SimulationObjectives
– Validate the design
– Analyze energy flows on the airplane each second
– Rapidly see influence of parameters change
17/30
IntroductionDesign MethodologySky-Sailor Design
Meth. ApplicationReal-Time Simulation
Sky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Real-Time Simulation
Simulation of a 48 h flight– On the 21st of June
– On the 4th of August (+1.5 month)
18/30
IntroductionDesign MethodologySky-Sailor Design
Meth. ApplicationReal-Time Simulation
Sky-Sailor PrototypeScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Sky-Sailor Prototype
19/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Sky-Sailor Prototype
19/30
Configuration3 axis glider, V-tail, constant chordAdapted from « Avance » record airplane of W. EngelNaturally stable
StructureComposite materials (Carbon, Aramide, Balsa)Spar-Ribs construction methodWingspan 3.2 mSurface 0.776 m2
Empty Weight 0.725 kg
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
![Page 29: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/29.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Aerodynamics
20/30
Dedicated Airfoil we3.55-9.3Nominal flight speed 8.4 m/sNominal flight power (2.55 kg) 9 WGlide ratio 23.5Vertical glide speed 0.35 m/s
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
![Page 30: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/30.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar Generator
21/30
216 RWE solar cells (17% eff, ~90 W max)– encapsulated into 3 solar panels– non reflective encapsulation
Maximum Power Point tracker– 97 % efficiency for 25 g and 90 W
Lithium-Ion battery– 250 Wh, 1.056 kg 240 Wh/kg– cycle efficiency 94.8 %
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
![Page 31: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/31.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Propulsion group
22/30
High efficiency Propeller from E. Schöberl– 60 cm diameter– Carbon– 85.6 % efficiency
Program created to select the best motor & gearbox combinationout of 2600 motors
Gearbox– Spur gearhead, own development
Brushless Motor (LRK Strecker)– 86.8% efficiency– Excellent cooling– Low weight
Jeti Advance 45 Opto Plus brushless controller
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
![Page 32: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/32.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Autopilot
23/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
• Special needs (solar panels monitoring,…)• Extreme weight & power constraints
Own Control & Navigation SystemLink to videos:
http://www.sky-sailor.ethz.ch/videos.htm
![Page 33: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/33.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Modeling & ControlGoals
Tune controller parametersTest Navigation algorithmsEvaluate airplane capabilities
24/30
7
17
1
=
=
= + +
= + × + ×
∑
∑
tot prop Li dii
tot i Li i di ii
F F F F
M M F r F r
1
2
2
2
( , )
2
2
2
ρ
ρ
ρ
=
=
=
= ⋅
prop
li li i
di di i
i mi i i
F f x U
F C S v
F C S v
M C S v chord
[ ][ ][ ][ ][ ]
1 1 1 2
5 5 5 3
6 6 6 4
7 7 7 5
( , )( ) for i=2,3,4( , )( , )( , )
=====
l d m i
li di mi i
l d m i
l d m i
l d m i
C C C f Aoa UC C C f AoaC C C f Aoa UC C C f Aoa UC C C f Aoa U
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
25/30
Experiments
• Several tests with subgroups– Efficiencies increase– Weight reduction– Adding functionnalities– Safety increase
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
• Flight tests with anon-solar proto
– Aerodynamics validation– Power consumption verification– Autopilot electronic tests– Control & Navigation tuning
• Flight tests with the Sky-Sailor– Solar charge– Long flights (>3h)– 24 hours flight
Flight videos:http://www.sky-sailor.ethz.ch/videos.htm
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
27 hours flight, 21st of June 2008Conditions
– Excellent irradiance– Bad wind conditions more power needed during the day
Achievements– Duration: 27h05– Distance: 874 km– Av. speed: 8.4 m/s– Mean power: 23+1.9W– Eused: 675 Wh– Eobtained: 768 Wh
25/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor Prototype
Config & StructureAerodynamicsSolar GeneratorPropulsionAutopilotModeling & ControlExperiments
ScalingConclusion
Continuous flight proved to be feasible withoutthermic or altitude gain
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Scaling & Other considerations
26/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScaling
Down: MAVUp: Manned & HaleEpot & Thermal
Conclusion
![Page 37: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/37.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Down Scaling
26/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScaling
Down: MAVUp: Manned & HaleEpot & Thermal
Conclusion
Drawbacks– Efficiency of propulsion group
– At low power, DC motor but no BLDC
– Efficiency of aerodynamic (low Re)
– Servos below 5 grams poor quality
– High Edensity batt not easily scalable
– Autopilot sensors limited (due to weight, ex: no tiny GPS or IMU
– Silicon solar cells scale in 2D (not 3D)
• Not flexible for low radius
• Weight percentage
– MPPT efficiency (Vdiode loss/VMPPT )
No 24h solar flight at MAV size, but day flight possible
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Up Scaling
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScaling
Down: MAVUp: Manned & HaleEpot & Thermal
Conclusion
Drawback– Structure weight ~ b3
27/30
– Theory said it should be ~ b2
The bigger they are, the lighter the construction method has to be
Fragility & Risks
Continuous flight possible only for 1 or 2 passengers but…
Low speed (long flights)
No comfort possible
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Potential Energy & Thermal soaring
Two possibilities to increase flight endurance are:
– Use of altitude to store energy
+ less battery needed
- altitude varies aerodynamics not optimized for a fixed density
– Thermal soaring
+ free climbing, save energy
- require a method to detect & soar thermal
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScaling
Down: MAVUp: Manned & HaleEpot & Thermal
Conclusion
28/30
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Conclusion
• Methodology developed– Simple and versatile– Valid on a large range– Solid weight & efficiency models– Allows fast feasibility studies– Allows to identify bottle necks
• Prototype built– Validation of the design– Continuous flight proven– Very good know-how acquired
29/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
![Page 41: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/41.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Conclusion
• Scaling problems– Down: efficiencies and aerodynamics– Up: large wing structure
• Outlook– Increase # parameters (efficiency = f(power))– Flight algorithm learning energy saving– Thermal soaring– Building: improve costs, time & robustness
29/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
![Page 42: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/42.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Future of solar aviation
• MAV size– Needs still many improvements (eff, aerodynamics, batteries)
• At 2-10 meters– Forest fire monitoring– Pipeline surveillance– …
In 10 years with tech. improvements (batteries, solar cell)
• HALE– Act as mobile phone antenna– Real need to stay airborne
Will require many improvements (structure,batteries)
• Manned airplane (transportation)– High fragility, risks and long trips– Even with a 100% eff. airplane, problem is the sun!
A better idea would be to:Transform Esolar on the ground H2Use H2 in flight (fuel cell & electrical motor)
29/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
![Page 43: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/43.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Thank you for your attention
29/30
Questions ?IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
Special Thanks to:– Prof. Siegwart and the entire ASL
– Walter Engel & all the people who worked on the project
– Doctoral comity
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Appendices
• Solar Generator– Spectrum, Albedo, Sun angle– Tday & Imax– Best research cell efficiencies– I-V curve– MPPT– Integration in the wing
• Energy Storage– All solutions– Energy density of fuel– Lithium-Ion battery evolution
• Propulsion Group– Motors– Propeller– Weight prediction models
• Autopilot– Schematic– Telemetry– Power consumption– Placement– GUI (thermals)– Simulation & modeling
29/30
IntroductionDesign MethodologySky-Sailor DesignSky-Sailor PrototypeScalingConclusion
• Overall– Energy Chain– Solar Airplane: light and slow– Weight-Power-Autonomy– Methodology Resolution– 30 Parameters– Weight distribution
• Applications– Potential applications– Sky-Sailor– MAV– Manned– HALE– Mars
• Other– Using thermals– Sun Surfer– Design phases– Airframe model– 27 hours flight
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar Generator
Solar Generator
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar Energy
Solar Spectrum
Direct, diffusedand reflected light
Angle of incidence variation
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Variation of Tday and Imax along year
![Page 48: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/48.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar Cells Research
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar Cell
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
MPPT
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Solar cells integration
Structure
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Energy storage
Energy Storage
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Energy storage solutions
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Energy Storage
Energy density of some reactants [kWh/kg](LHV Lower heating value)
Hydrogen 33.3
Methane 13.9
Propane 12.9
Gasoline 12.2
Diesel 11.7
Ethanol 7.5
Methanol 5.6
Best 2008 LiIon Battery 0.2
Sugar 4.4
Oil (Colza,…) 10.4
10 20 300
Important to keep in mind Availability / Efficiency of converters
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Lithium-Ion battery evolution
Energy density + 6.6%/yearPrice - 17%/year
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Propulsion Group
Propulsion Group
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Motors
![Page 58: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/58.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Propeller
Effic
ienc
y[-]
Designed by E. Schöberl• « Master of Prop »• Also worked on Icaré and other solarairplanes
![Page 59: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/59.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight prediction modelsBrushless controllers
Gearboxes
Propellers
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Autopilot
Autopilot
![Page 61: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/61.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Autopilot overview
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Telemetry
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Autopilot power consumption
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Element placement in fuselage
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
GUI (thermals)
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Modeling & Simulation
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Overall
Overall
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Energy chain
A succession of losses….
Important to efficiencies
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Why are solar airplanes large and slow ?21
2 LL C S vρ=
Thrust T
Weight mg
212 DD C S vρ=
Speed v
2. Ratio between L and D is equal to CL/CD
x D
L
CC
1. Equilibrium of forces
the same ratio occurs between thrust and weightindependent of v, it only requires Sv2 constant
x D
L
CC
3. Power for level flight is thus requiredP = T v = (mg / ) vD LC C⋅ ⋅ ⋅4. A way to reduce the power is to lower the speed v
in order to keep the lift (Sv2 constant), S needs to be increased
Solar airplanes generally have large wings and a low speed
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Weight – Power - Autonomy
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Methodology Resolution
ctrl payload struct solar batt mppt propm m m m m m m m= + + + + + +
( )( ) ( )( ) 1
10 11
321 x
0 1 7 8 9 5 6 2 7 9 5 6 3 4
a a
m a a a a a a a m a a a a a a a bb
− + + + = + + + +
The equation of the total mass is
It can be shown that it has a solution if:
1
1312
32
10 11 41 x
aa
m a m a a bb
− = +
212 13
427
a a ≤
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
30 Parameters
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Sky-Sailor weight distributions
![Page 74: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/74.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Applications
Applications
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Potential Applications
• high altitude communication platform• law enforcement• border surveillance• forest fire fighting• power line inspection• …
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Sky-Sailor
What is the influence of battery technology on the maximal flying altitude ?
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
MAV
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
MAV
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Manned
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Manned
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
HALE Platform
Payload: 300 Kg
Altitude: 21’000 m
Mission time: 3 months in summer
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
HALE Platform
![Page 83: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/83.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
HALE Platform
![Page 84: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/84.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Mars design
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Mars design
![Page 86: Design of Solar Powered Airplanes for Continuous Flight · 9/30/2008 · yHistory of Solar Flight yState of the Art yContributions Design Methodology Sky-Sailor Design Sky-Sailor](https://reader034.vdocument.in/reader034/viewer/2022042108/5e8828ed6da9ac4e3c019ce3/html5/thumbnails/86.jpg)
André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Storing Potential Energy
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Using Thermals
Link to videos:http://www.sky-sailor.ethz.ch/videos.htm
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Sun-Surfer
Sun-Surfer IWingspan: 0.77 metersWeight: 115 gP level flight: 1 WP solar : 3 W
Sun-Surfer IIWingspan: 0.78 metersWeight: 190 gP level flight: 2.4 WP solar : 8 W
Objective:reduce the scale and costdevelop low-cost solar MAVs with payload capacity of ~40 gr
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Design Phases
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
Airframe model
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
27 hours flight
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André NothPhd DefenseAutonomous Systems LabETH Zürich, 24.09.08
27 hours flight