design prototype build production - ptm | · pdf filedie design expertise 7. die...
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Design Tool & Die Build
Prototypes Production
CAD Services
Product / Tool Design CNC Machining
Wire EDM
Rapid Prototypes - Large Capabilities Overview
Finishing & Assembly Laser Cutting
FDM 3D Modeling Build and Try-Out
Short Run Stampings Quality Control
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Fourslide stampingRapid Prototypes - Small
Videos - EDM 28, CNC Foam 43, CNC Die 45, Laser Trim 49, Laser Cut 53, Press 56, Fourslide 58, Value Add 61
Business Management
Performance Improvement
Employee Development
International Quality CertificationsProduct Expertise
Paint Line Tools
Brackets
Fasteners
Wrap Clamps
Complex Drawn Parts
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Class “A” Surfaces
From concept to completion, PTM is
your world class supply chain partner.
……………………
1. Fewer vendors
2. Shorter supply chain
3. Faster turn times
4. Risk transfer
5. One source for cost saving solutions
The PTM Advantage
PTM is a full service metal stamper providing expertise in
design, prototypes, tool and die build, and production.
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……………………………PTM Corporation Background
Founded in 1972
The PTM manufacturing
campus is situated on
70 acres about 30
minutes North of
Detroit, Michigan.
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Our Humble Beginnings
………………………………PTM Corporation Campus Today
Facilities:
241,229 sq.ft.
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PTM Plant #1- Production
PTM Plant # 5- AECMTI Plant # 6-Tool & Design
PTM Plant # 2- Prototype
Engineering and Computer AidedDesign Services
Design
Product Design Optimization
Die Design Expertise
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Die Types-Progressive, Line, Fourslide, and Micro-Transfer
Technology Resources: CNC, Wire EDM, FDM 3D Printer, and Proprietary Software
Tool Build and Try-Out
Tool & Die Build
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Rapid Metal Prototypes
Laser Cutting 3 & 5 Axis & 3D Printer
Stampings & Assemblies
Small Prototypes
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Large Prototypes
Large PrototypeUp to 2000 Ton
CNC Machining, Laser Cutting 3 & 5 Axis
Stamping & Assemblies
Production Stamping up to 600 ton
Hand Finishingand AssemblyOperations
Quality ControlTools and Methods
Production
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PerformanceContinuous ImprovementEmpower Associates
Employee DevelopmentQuality Training
International QualityCertificationsWBENC Certified in Tool Division
Management
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Paint Line ToolsCricket ClipsWrap Clamps
High complex weldassemblies Small to LargePrototypes
Product Expertise
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Brackets FastenersDrawn Parts
Major Equipment List
MANUFACTURING EQUIPMENT
• 3 - #1 Nilson Fourslide Machines
• 5 - #2 Nilson Fourslide Machines
• 7 - #3 Nilson Fourslide Machines
• 3 - #4 Nilson Fourslide Machines
• 620 Multi-slide
PRESSES:
• 2000 Ton Williams & Wright 151” x 90”
• 1000 Ton Danly 108” x 84”
• 1000 Ton St. Lawrence 110” x 72”
• 1000 Ton French Oil 84” x 60”
• 600 Ton Eagle 144” x 54”
• 600 Ton Clearing 96” x 96”
• 500 Ton Sutherland 72” x 84”
• 450 Ton HPM 61” x 48”
• 400 Ton French Oil 36” x 24”
• 400 Ton CCI 84” x 48”
………………….…..
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MANUFACTURING EQUIPMENT (Cont.)
• 300 Ton Custom 115” x 60”
• 300 Ton Komatsu 122” x 61”
• 300 Ton Komatsu 84.6” x 39.30”
• 250 Ton Niagara 72” x 42”
• 200 Ton Bliss Press 60” x 42”
• 2 - 200 Ton Bliss 48”
• 200 Ton Komatsu 84.65” x 43”
• 160 Ton H.S. Minster 63” x 33.50”
• 2 - 150 Ton Komatsu 82” & 78”
• 2 - 110 Ton Komatsu 65”
• 2 - 110 Ton Komatsu 74”
• 5 - 100 Ton Presses
• 75 - Ton Bliss Press 48” bed
• 4 - 60 Ton Bliss Presses 36.5 bed
• 80 - 2-50 Ton Presses
LASER & EDM DEPARTMENTS
• 3 - 5 Axis Lasers
• 4 – 3 Axis Lasers
• 7 - Fanuc EDM’s
• 1 - Fiber Optic Laser
• 1 - CNC Hole Popper .3mm – 6mm
CNC Equipment
• 2 - Haas Super VF3 40” x 20”
• 1 - Hass VM2 30” x 15”
• 4 - Hartford 3 Axis 120” x 80” x 48”
• 1 - Kao Ming 3 Axis 78” x 48” x 36”
• 1 - Fadal 3 Axis 60” x 30” x 30”
• 1 - Horizontal Boring Mill
Major Equipment List
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QUALITY DEPARTMENT
• 1 – Brown and Sharpe CMM 36” x 60”
• 1 – Taurus CMM with DMIS 10’ x 5’
• 8 - Optical Comparators ( 14” 30” 50” )
• 2 - Rockwell Hardness Testers
• Various measurement tools
• Various Surface Plates 120” x 240”
• 3 - Faro Arm Laser Scanner 9’ 12’
SECONDARY OPERATIONS
• 6 - Semi Automatic Riveters
• 1 - Automated Riveter
• Mig & Tig and DC adaptive
• Semi Automatic Staker Press
• 6 - ARO Weld Guns
• 4 - AC Weld Guns
• 2 - Semi-Automatic Resistance Welder
• 2 - Manual Resistance Welder
• 1 - Robotic Welder
TOOL ROOM
• 7 - Bridgeport Mills
• 10 - Surface Grinders
• 4 - Automatic Surface Grinders
• 4 - Misc... Drill Presses
• 2 - Lathes
• 5 - Roll-In Band Saws
• 4 - Horizontal Band Saw
• 2 – Jig Grinder
• 4 – Radial Drill
• 15 - Bridgeport Mills
• 9 – Misc. Drill Presses
• 23 - Surface Grinders
• Additional misc. not listed
Cad Software
• NX 7.5
• Solid Works 2012
• CATIA v5
• Mechanical Desktop
• Master Cam
• KeyCreator
• Work NC
• Rhino 4.0
• Dynaform Simulation software
……………….……Contact Information
…………………………………………………..
PTM Corporation
Making Magic with Metal since 1972!
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Frank P. (586) 725-2396
Kris J. (586) 725-2147
Fair Haven, MI 48023U.S.A.
6560 Bethuy Road
www.ptmcorporation.com
www.modifiedtech.com
www.prototypetoolingmfg.com
Ph. (586) 725-2211
Ph. (800) 486-2211