design & simulation softwares

8/10/2019 Design & Simulation Softwares

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Thinkingis Good

Double-Checkingis Better

OnlySIMULATIONwill show you the real benefitsand limitations of your plant.

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PRESENTEDBY: HAFIZQAMARABBAS

PROJECTENGINEER,

VITALENGINEERINGXPERTS,

LAHORE.

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To present on different Design & Simulation

softwares available in market.

To build a software Platform to enhance our

business.

To select the best softwares that suit to our businessrequirements.

PURPOSEOFPRESENTATION

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TABLEOFCONTENTS

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Gate Cycle Aspen HYSYS Aspen Plus

Aspen EDR CAMduct TANK

PV Elite CAESAR-II PRO-II

AFT Fathom Instrucalc

KORF


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GATECYCLE

Power Plant Thermodynamics Modeling

Includes a reference library of over 50 plant models, and

libraries of data for Gas Turbines & Steam Turbines.

Gate Cycle software is a powerful tool for both the gas and

steam sides of power plant design and analysis

USES

Detailed engineering design of Power Plants Retrofitting, re-powering and acceptance testing.

Heat balance calculations in any type of thermal power plant.

GATECYCLE

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It uses ASME GT 2003 38568

INTERFACE

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APPLICATIONS

Predicts design and off-design performance of

fossil boiler plants,

nuclear power plants,

cogeneration systems (CHP): combined heat-and-

power plants,

advanced gas turbine cycles

AREASOFAPPLICATION

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Analyze an overall cycle for a proposed power system or

cogeneration system.

Simulate the performance of existing systems at "off-design"

operating conditions

Predict the effect of proposed changes or enhancements to

existing plants.

Analyze advanced gas turbine designs

Model any power plant with one program, from pre-

feasibility study to plant acceptance test

FEATURES

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ASPENHYSYS

Model and optimize any hydrocarbon process

ASPENHYSYS

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Can handle very complex processes including

1. multiple-column separation systems,

2. chemical reactors,

3. distillation of chemically reactive compounds,

4. electrolyte solutions like mineral acids and sodium

hydroxide solutions.

characterize reservoir fluids,

model pipeline hydraulics for multiphase flow,

analyze and solve potential flow assurance issues,

Process simulation of heat exchangers, separators,

mixers, storage vessels.

FEATURES

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Material and heat balance Solve stream

compositions and state variables.

ASPENPLUS

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ASPENPLUS

For designing a new process, troubleshooting a

process unit or optimizing operations of a full

process.

Predict the behavior of a process using basic

engineering relationships such as

mass and energy balances,

phase and chemical equilibrium,

and reaction kinetics.

USES

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The built-in database contains parameters for more

than 8,500 components, covering organic,

inorganic, aqueous, and salt species and more than

37,000 sets of binary interaction parameters for4,000 binary mixtures.

FEATURES

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Sensitivity Analysis to conveniently generate tables and plots

showing how process performance varies with changes to

selected equipment specifications and operating conditions.

Case Study Feature to run multiple simulations with differentinput for comparison and analysis.

Design Specification capabilities to automatically calculate

operating conditions or equipment parameters to meet specified

performance targets.

Data-Fit to fit process model to actual plant data and ensure an

accurate, validated representation of the actual plant.

CONTD

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Mass and energy balances

Chemical engineering thermodynamics

Chemical reaction engineering

Unit operations

Process design

Process control

APPLICATION

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COMPARISON

Aspen HYSYS is a process modeling tool for

steady state simulation, design, performance

monitoring, optimization, and business planning for

oil & gas production, gas processing, and

petroleum refining industries.

Aspen Plus is a process modeling tool for

conceptual design, optimization, and performance

monitoring for the chemical, polymer, specialtychemical, metals and minerals, and coal power

industries.

COMPARISON

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ASPENEDR

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EDR designs all major industrial shell & tube

exchanger equipment types.

It provides cost optimized equipment designs for agiven set of process conditions, resulting in typical

savings of 10-30% on cost per exchanger.

It also handles single phase heating and cooling,boiling and condensing, and thermosiphon

reboiling.

FEATURES

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EDR optimizes the entire design of exchangers,

minimizing the thicknesses of all major components.

It integrates closely with Aspen Shell & Tube Exchanger,allowing users to optimize both thermal and mechanical

requirements efficiently and provides accurate stress

calculations conforming to internationally accepted code

standards including ASME and others.

CONTD

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PV ELITE

To design pressure vessel as per ASME Sec vii

Div 1

PV Elite includes a wealth of localized content toaddress most any vessel project.

PV ELITE

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INTERFACE

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Vessel Analysis

PV Eliteperforms all the calculations necessary for

the

Stress analysis of vertical columns, horizontal vessels

and heat exchangers

Design Evaluate and Re-rate Modes

Wall Thickness for Pressure Vessels

Wall Thickness for Total Load

Fitness for Service Assessment

FEATURESS

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Vessel Design and Analysis

Exchanger Design and Analysis

Tube-sheet Design and Analysis

Rectangular and Non-Circular Vessel Analysis

Design Tools and Wizards

Comprehensive Error Checking

Saddle, Leg and Skirt Design

Analysis for Horizontal Shipping of Vertical Vessels

User-definable Reports

Wind Analysis

Vibration Analysis

International Vessel Codes

APPLICATION

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CAESAR II from Intergraph Corporation has

become the worlds most widely used pipe stress

analysis software.

It allows quick and accurate analysis of piping

systems subjected to weight, pressure, thermal,

seismic and other static and dynamic loads.

It can analyze piping systems of any size or

complexity.

CAESARII

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INTERFACE

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Oil Storage Tank Design , Analysis & Evaluat ion

Software

TANK software is a comprehensive, easy-to-usesoftware program for the design, analysis andevaluation of welded steel oil storage tanksaccording to American Petroleum Institute (API)Standards 650 and 653.

It provides owners, operators and engineering firmswith quick easy and comprehensive design for newtank construction and evaluation of existing tanks.

TANK

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Thickness design and analysis

Design and analysis of supported cone roofs

Material adjustments

Service/maintenance considerations

Bottom plate minimum thickness evaluation

Stainless steel material usage

Nozzle flexibilities with allowable loads and interaction

design, with built-in curves

Shell settlement evaluation

Internal pressure

Allowed fluid heights, remaining corrosion

FEATURES

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INTERFACE

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Powerful HVAC manufacturing and ductwork

fabrication software, as well as a production

management tool used to efficiently produce HVAC

systems.

Fabrication CAMduct uses comprehensive libraries

of 3D parametric fixtures and fittings to help you

meet manufacturing requirements.

CAMDUCT

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Autodesk Fabrication CADmep software

supports detailing, fabrication, and installation

workflows for mechanical, electrical, and plumbing

(MEP) contractors. It provides tools that extenddesign-intent to create more accurate, intelligent,

constructible models of building services systems.

FEATURES

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INTERFACE

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INTERFACE

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TYPES

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PRO/II process simulation software is a steady-

state simulator enabling improved process design

and operational analysis. It is designed to perform

rigorous heat and material balance calculations for

a wide range of chemical processes.

PROII

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PRO/II offers the chemical, petroleum, natural gas,solids processing and polymer industries the mostcomprehensive process simulation solutionavailable today.

PRO/II has recently integrated with Spiral CrudeSuite. Integration between SimSci & SpiralSoftware products extends the coverage of therefining value chain that Invensys can provide. This

collaboration provides accurate crude feedstockinformation to process design simulations to greatlyincrease the accuracy of the models.

CONTD

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INTERFACE

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Refining applications

Oil & Gas Processing applications

Chemicals/Petrochemical applications

Chemical applications

Polymer applications

Pharmaceutical applications

APPLICATION

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Pump & Pipe Sizing, Control Valve Design

AFT Fathom is fluid dynamic simulation software forengineers, used to calculate pressure drop and flowdistribution in liquid and gas piping and ducting systems.

Designed for fluid systems containing

water

petroleum and refined products

chemical products cryogens

refrigerants

low velocity gases

AFT FATHOM

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AFT Fathom is particularly useful for:

Pipe Sizing

Pump sizing and Selection

Control Valve sizing and Selection Simulating System operation and component

interaction

Evaluating heat transfer in pipes and heat

exchangers Troubleshooting existing systems to determine the

cause of operational problems

AREASOFAPPLICATION

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INTERFACE

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Detailed modeling for centrifugal and positive displacement pumps

NPSH evaluation

Variable speed pumping

Impeller trimming

Viscosity corrections using standards from the Hydraulic Institute

Efficiency calculation

Power usage and motor sizing Energy cost calculation

Performance curve generation.

Conduct thermal analysis including piping heat transfer and heat exchanger modeling

Calculate the costs of pipes and other components

Supports Newtonian and non-Newtonian fluids Address viscosity and frictional changes associated with pumping non-settling solids

Built-in library of fluids and fittings can be extended and customized

Optional Chempak add-on utility provides a thermophysical database of almost 700 fluids

FEATURES

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INSTRUCALC

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InstruCalc calculates the sizes of control valves,

flow elements

relief devices

Control Valves:Gas, liquid and two-phase flow. Noise prediction andcavitation.

Flow Elements:ISO and AGA orifice plates, nozzles, venturis; annubars;

integral flow orifice meters; vortex, target, rotameter andelbow meters.

Pressure Relief Devices:Valves, rupture disks, tank vents.

FEATURES

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Instrucalc produces data sheets for calculated items,

and prepares instrument summaries and uses data

sheets as a database for generating reports.

InstruCalcwill calculate, display and print graphs of its

calculations. Graphs available for Control Valves are:

valve Cv and flow; valve pressure drop and flow; linear

trim; and, equal percent trim. Flow Element graphs

include: flow and differential

FEATURES

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INDUSTRIES SOFTWARES PURPOSE


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INDUSTRIES SOFTWARES

USED

PURPOSE

Lotte Chemicals Aspen Plus Process Modeling And Simulation

FFBL Aspen Plus Process Modeling And Simulation

Descon HTRI, HYSYS, Plus Process Modeling And Simulation

H.Ex Design

ILF Consultants HYSYS Process Simulation

FFC HYSYS, Plus Process Modeling And Simulation

Etimaad Engineering

Consultants

Thermofluid Control valve sizing46

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