design thickness for flexible pavement

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For Highway Engineering

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DESIGN EQUATIONS

where:

W18 = predicted number of 80 kN (18,000 lb.) ESALs

ZR = standard normal deviate

So = combined standard error of the traffic prediction and performance prediction

SN = Structural Number (an index that is indicative of the total pavement thickness required)

= a1D1 + a2D2m2 + a3D3m3

ai = ithlayer coefficient

Di = ithlayer thickness (inches)

mi = ith layer drainage coefficient

∆PSI = difference between the initial design serviceability index, P i, and the design terminal

serviceability index, Pt

MR = subgrade resilient modulus (in psi)

STANDARD NORMAL DEVIATES FOR VARIOUS LEVELS OF RELIABILITY

RELIABILITY (%) STANDARD NORMAL

DEVIATE (ZR)

RELIABILITY (%) STANDARD NORMAL

DEVIATE (ZR)

50 0.000 93 -1.476

60 -0.253 94 -1.555

70 -0.524 95 -1.645

75 -0.674 96 -1.751

80 -0.841 97 -1.881

85 -1.037 98 -2.054

90 -1.282 99 -2.327

91 -1.340 99.9 -3.090

92 -1.405 99.99 -3.750

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SAMPLE.Given R = 95%, SN = 5, S0 = 0.35, MR = 5000 psi (34.5

MPa), and ∆PSI = 1.9, determine W18 using the

design equation for flexible pavement.

DESIGN CHART

Given W18 = 5 x 106, R = 95%, S0 = 0.35, MR = 5000 psi (34.5

MPa), and ∆PSI = 1.9, determine SN using the design chart

for flexible pavements.

SAMPLE.

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STRUCTURAL NUMBERStructural number is a function of layer thicknesses,

layer coefficients and drainage coefficients.

SN = a1D1 + a2D2m2 + a3D3m3Where:

• a1, a2, and a3 are layer coefficients for the surface,

base and subbase.

• D1, D2, and D3 are the thicknesses of the surface, base

and subbase.

• m2 and m3 are drainage coefficients for the base and

subbase courses.

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SELECTION OF LAYER THICKNESSESOnce the design structural number SN for an initial

pavement structure is determined, it is necessary to select a set

of thicknesses so that the provided SN will be greater than the

required SN. Many combinations of layer thicknesses are

acceptable, so their cost effectiveness along with the

construction and maintenance constraints must be considered to

avoid the possibilityof producing an impractical design.

E1 a1

E2 a2 m2

E3 a3 m3

GENERAL PROCEDUREThe procedure for thickness design is usually

started from the top and described as follows:

1. Using E2 as MR, determine from design chart the

structural number SN1 required to protect the base, and

compute the thickness of layer 1 from

𝐃𝟏 ≥𝐒𝐍𝟏𝐚𝟏

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2. Using E3 as MR, determine from design chart the

structural number SN2 required to protect the subbase,

and compute the thickness of layer 2 from

𝐃𝟑 ≥𝐒𝐍𝟑 − 𝐚𝟏𝐃𝟏 − 𝐚𝟐𝐃𝟐𝐦𝟐

𝐚𝟑𝐦𝟑

3. Based on the roadbed soil resilient modulus MR,

determine from design chart the total structural number

SN3 required, and compute the thickness of layer 3 from

𝐃𝟐 ≥𝐒𝐍𝟐 − 𝐚𝟏𝐃𝟏

𝐚𝟐𝐦𝟐

SAMPLE.Figure 11.29 is a pavement system with the resilient

moduli, layer coefficients, and drainage coefficients as

shown. If predicted ESAL = 18.6 x 106, R = 95%, S0 = 0.35,

and ∆PSI = 2.1, select thicknesses D1, D2, and D3.