11

Innovation That Delivers

Design Your Own MaglinerMixandmatchpartsfromourmodularcomponentssystemforthecustomizedhandtrucktomeetyourneeds.

Selectfromthecomponentsandaccessoriesonthefollowingpages

Frame 1

+Handle

11

+NoseAM

+Wheel

815

+

AccessoryC5 Stair Climber

111-AM-815-C5

=

Weighing InTheweightofahandtruckcanvarybyasmuchas30pounds!Handtruckweightcanmakeasignificantdifferenceondriverstressandfatigue.

Theaveragebeveragedeliverydriverwillliftnearly14 tons less per yearbyselectingahandtruckjustthreepoundslighter.

What is the difference between a weightlifter and a route driver?•Theaveragebeveragedriverwillliftat

least24,000poundsperday,andnearly45,000poundsduringpeakseason.

•Weightliftersstretchbeforeandaftertheyliftweights;mostdriversdonot.

•Weightliftersgivetheirmusclesaminimumonedaybreaktorecuperatefromliftingweights.

•Routedriverscontinuetousemuscles,slowlycausingdegeneration.Mostinjuriesdon’thappenfromone-timeoccurrences–theyhappenfromrepetitivemovementsovertime.

Increase the longevity of your hand truckBeforeyoubeginyourworkday,alwaysinspectyourhandtruck.Aninspectiontakesonlyafewminutesbutcansaveyoutimeandinconveniencelater.

•Conductageneraloverview–lookforanybentorbrokenpartsandrepairorreplaceimmediately

•Checkthetires–lookforwearandchecktobesuretheyareproperlyinflated(ifpneumatictires)

•Reviewfasteners–tightenanyloosebolts

•Neveruseahandtruckthatisn’tinproperworkingorder.Ifyouuseabrokenhandtruckyouriskdamagingyourloadandmoreimportantly,youriskinjuringyourselforothers.

Your Perfect Hand Truck Let Magliner Help Customize Your Hand Truck

1� 1-800-MAGLINE (624-5463) • www.magliner.com

As the industry leader, Magliner has created this section to help you design the hand truck that best suits your needs. These recommendations are based on ergonomic evaluation, customer feedback, and engineering specifications.

HandlesHandles are often selected based on user preference. The following are general benefits of the different handle types Magliner offers. Overall, the more simple the handle, the less weight it adds to the hand truck.

Horizontal Loop Most popular handles – allows user to grip on multiple locations depending on situation. Add additional comfort with vinyl sleeve or additional load support with “U” brace.

Vertical Loop Provide the optimum break-back comfort and allow users multiple gripping choices.

Double Loop Allow vertical gripping for easy break-back or horizontal gripping for controlled rolling; excellent for stair climbing or descending.

Single Grip Provide optimum balance point between user and hand truck; use high grip for control on stairs or low grip for easy turning.

Double Grip Excellent steering capability and firm grip for solid load control.

Frames#1 Straight back

Our most popular frame. Excellent general purpose frame for a wide variety of package sizes and use in most industries.

#2 (or B) Straight back lattice

A variation of our #1 frame with a vertical strap to best manage small package sizes.

#3 Curved lattice back

An all aluminum frame with curved cross braces and a vertical strap. Excellent for managing small cylinders or pails.

#4 Straight back with bolted molded cross members

Similar to our #1 frame but with polymer cross braces. The polymer cross braces are high strength and exceedingly impact resistant. They help protect against metal to load contact and reduce the potential for load damage.

#5 Curved back with bolted molded cross members

The curved polymer cross braces are specifically designed to cradle and provide stable load management for larger cylindrical loads. High impact resistance makes them excellent for managing heavy loads like kegs.

#6 Two straight (top) and one curved (bottom) bolted cross members

A variation of the #� and #5 frames providing high impact resistant polymer cross braces.Perfect for managing loads with a variety of shaped packages, specifically cylinders and boxes.

Stress-Resistant FramesHeavy-duty frames with wider cross members for maximum durability. Recommended where the user frequently moves maximum loads and/or encounters high shock impact situations such as stairs, ramp-to-ground and other uneven terrain transitions.

C Straight back

This frame handles the most popular package sizes – beverage cases, boxes, etc.

D Straight back lattice

A variation of our C frame wih a vertical strap, perfect for transporting smaller packages.

13

Design Your Own Hand Truck

Innovation That Delivers

NosesDie-Cast Magnesium Our most popular and highest value nose plates – magnesium is extremely lightweight

and durable, weighing 1/3 less than comparable products made from aluminum. They are temperature resistant so they work well in cold weather and freezers. Magnesium noses flex rather than break and easily return to their original shape for long life. Available in a variety of sizes to fit almost any load requirement.

Extruded Aluminum and Steel

Excellent for scooping stacks and stair deliveries. Available in a variety of sizes making them an excellent choice for unusual package sizes.

WheelsIn general, 8” wheels in a similar tire and wheel compound are lighter than 10” wheels; 10” wheels typically provide better maneuverability over more diverse terrain environments.

Mold-on rubber (815)

A cast magnesium hub makes this one of our lightest wheels. The bonded tire is durable and rolls well over most paved surfaces.

Pneumatic

(1060/850)

Pneumatic tires provide excellent shock absorption and load protection. Best uses include uneven terrains or surfaces such as gravel. Shock absorption means reduced impact on loads for less damage. Recommended when loads are consistently near maximum capacity. (Magliner recommends checking air pressure regularly and maintaining proper pressure).

Microcellular (1010)

Microcellular wheels work well on challenging surfaces including rough and uneven terrain. Microcellular wheels are long lasting – never need air, never goes flat. They provide some of the shock absorption capabilities of a pneumatic.

Balloon cushion (1030/830)

A lightweight, excellent rolling tire and wheel that provides shock absorption characteristics only surpassed by a pneumatic. Shock absorption means reduced impact on loads for less damage.

Hand Truck AccessoriesStair Climbers Help climb and descend stairs with less effort. Optional polymer glide strips improve the

ability to negotiate curbs, steps and stairs while reducing the potential for load damage or loss associated with stairs and curbs and they protect stairs from damage.

Folding Nose Extends the length of the hand truck nose to carry additional bulky packages. Their use reduces the overall capacity of the hand truck to 300 pounds.

Hi-U Frame Extension Available in several heights. These extensions provide additional stability for unusually high loads; add the optional padded cover to cushion arms for better comfort and fewer injuries.

Keg Hook Provides additional stability for keg delivery especially on stairs.

Wheel Guards Adding wheel guards provides a barrier between the wheels and the load, reducing damage – especially useful with overlapping loads like flour bags.

Accessory Bag Provides a secure place to carry hand-held computers, pencils, food service splits and other supplies.

1� 1-800-MAGLINE (624-5463) • www.magliner.com

19Part #301008

“U” loop handle with vinyl sleeve for a comfortable grip and reduced user fatigue.

22Part #30102

“U” handle with vinyl sleeve and “U” brace for higher loads.

24Part #301001

Loop handle with straight top surface.

60Part #300994

Vertical loop for Hi-U extension for use with 1, 2, 4, 6, B and C frames. 300995 for #5 frame. (Hi-U available in 55”, 60” and 68” heights)

Hand Truck Components

18Part #301005

Slightly angled “U” loop handle (3” higher than #11 handle).

15APart #300981

300990 for #5 frame52” Vertical loop handle for use with 1, 2, 4, 6, B and C frames.

15CPart #300978

300977 for #5 frame60” Vertical loop handle for use with 1, 2, 4, 6, B and C frames.

Frames

1Part #300001

Straight back frame to provide structure and support to the hand truck.

2 or BCall your dealer

Straight lattice back for general use and transporting smaller packages. (B front-mount strap; 2 back-mount strap).

3Part #300003

Curved lattice back frame for carrying round or flat loads.

4Part #300010

Straight back* frame with molded cross members.

5Part #300021

Curved back* frame with molded cross members for transporting barrels and kegs.

6Part #300032

Two straight and one (bottom) curved back* molded frame. Ideal for transporting cases on top of kegs.

* Bolted frame

Stress-Resistant Frames

CPart #302653Straight back.

DPart #302660

Straight lattice back for transporting smaller packages. 302657 for use with flush mount noses.

Heavy-duty frames with wider cross members for maximum shock absorption and durability

Horizontal Loop Handles

Vertical Loop Handles

All Magliner hand trucks have a 500 pound capacity unless otherwise stated.

11Part #301000

Popular “U” loop handle is ergonomically designed to provide comfort to the wrist and easy operation of the hand truck.

12Part #30100

Basic loop handle with “U” brace for extra load support.

15

Innovation That Delivers

Double Loop Handles

17Part #301004

52” straight loop handle with welded pistol grip on top for easier leverage.

13APart #301011

52” straight loop with cross brace and welded pin handle.

13BPart #301126

55” straight loop with cross brace and welded pin handle.

13CPart #301127

60” straight loop with cross brace and welded pin handle.

Double Grip Handles

16Part #86031

Standard double pistol grip handle. Handles are curved out for operator comfort and two-handed control.

25APart #301129

52” double vertical loop provides the operator a comfortable grip in various positions.

25BPart #301115

55” double vertical loop provides the operator a comfortable grip in various positions.

30Part #301137

52” welded double grip handle is angled out to meet the operator’s hands.

25CPart #301119

60” double vertical loop provides the operator a comfortable grip in various positions.

35DPart #302298

62” bolted dual grip increases control and offers multiple hand positions.

36Part #301170

Bolted dual grip handle with vertical post is 62” high and aids in the movement of tall loads.

35BPart #302297

55” bolted dual grip increases control and offers multiple hand positions.

Noses

Single Grip Handles

G2Part #300248

Extruded aluminum 18” wide x 9” deep (flush mount only).

UMPart #300201

Die-cast magnesium with recessed heel is 18” wide, 7-1/2” deep.

HMPart #300197

Die-cast magnesium with recessed heel is 14” wide, 12” deep.

E2Part #300254

Extruded aluminum 14” wide x 9” deep (flush mount only).

G1Part #300245

Extruded aluminum 18” wide available with recessed heel 7-1/2” deep or flush mount 9” deep.

E1Part #300244

Extruded aluminum 14” wide available with recessed heel 7-1/2” deep or flush mount 9” deep.

AMPart #300200

Die-cast magnesium with recessed heel is 14” wide x 7-1/2” deep.

E3Part #300544

High-strength steel 14” wide available with recessed heel 7-1/2” deep or flush mount 9” deep.

K1Part #300203

Extruded aluminum 16” wide x 12” deep; 4-1/2” high (flush mount only).

G3Part #300545

High-strength steel 18” wide available with recessed heel 7-1/2” deep or flush mount 9” deep.

E4Part #300554

High-strength steel 14” wide x 9” deep (flush mount only).

K2Part #300215

Extruded aluminum 20” wide x 12” deep; 4-1/2” high (flush mount only).

G4Part #300548

High-strength steel 18” wide x 9” deep (flush mount only).

1� 1-800-MAGLINE (624-5463) • www.magliner.com

Wheels

Hand Truck Components

815Part #10815

8” mold-on rubber on die-cast magnesium hub with double-groove ball bearings. Hard, puncture-resistant rubber works well on smooth to semi-smooth surfaces.

850Part #12850

8” pneumatic tires with double-groove ball bearings and three-piece hub. Pneumatic wheels work best on uneven and rough surfaces.

825/1025Part #11825/111025

8” or 10” puncture-resistant, solid, rubber tire on one-piece polyolefin hub with double-groove ball bearings.

1010Part #131010

10” puncture-resistant microcellular foam tire with sealed semi-precision ball bearings – never goes flat and performs like a pneumatic tire but doesn’t require air!

830/1030Part #10830/101030

Strong, one-piece polyolefin hub with 8” or 10” puncture-resistant, shock-absorbing, non-marking balloon cushion tires and double-groove ball bearings.

1060Part #121060

4-ply rated, 10” pneumatic tube-type tire with sealed semi-precision bearings and corrosion-resistant hub. Excellent shock absorption.

815 825 830 850 1025 1030 1010 1060 Capacity (per wheel)* 250 250 300 330 250 300 250 350

Force to start rolling (lbs.) 14.2 19 11.4 14.4 24 11.5 16.9 12.2

Force to cont. rolling (lbs.) 10.2 17 9.3 11.5 22 9.4 14.3 9.1

repairable bearing only No No Yes No No No Yes

Durability (1 to 10 scale) 8 6 8 8 6 8 8 10

weight (lbs.) 1.9 3.2 2.6 2.9 5.8 3.5 4.5 4.6

Bearing life vs. industry standard**

2 x longer 2 x longer 2 x longer 2 x longer 2 x longer 2 x longer 3 x longer 5.7 x longer

Overall Performance rating (1 to 10 scale)

7 6 9 8 6 9 8 10

recommended Uses S, G S, G S, G, F, D S, F, R S, G S, G, F, D S, G, F, R, D S, G, F, R, D

Magliner Comparative Wheel DataThis chart is designed to provide hand truck users with information

to best match wheel performance with specific application.

Testing based on Magliner hand truck with a 500 pound load on a smooth surface.

* Reference only, never exceed rated hand truck capacity.

** Bearing life based on lab testing under accelerated conditions compared to average single-groove bearing. S = smooth/semi smooth surfaces - hard surfaces R = rough, uneven surfaces - dirt, sand, gravel G = general purpose D = route delivery F = delicate floor protection, tile, carpet

17

Hand Truck AccessoriesFolding Noses

Innovation That Delivers

Accessory Bags

Stair Climbers

Part #302680• Overall: 13” long x 8” wide• Main pocket

12” long x 8” wide x 2” deep with 1 Velcro strap

• Outside pocket 5-1/4” long x 5-1/2” wide

• Perfect for hand-held parcel computers

Part #302681• Overall: 16-1/2” long x 12” wide• 2 top pockets, sealed with

Velcro 10” long x 6” wide• 1 tool pocket

12” wide x 3-1/2” deep• Great for vending supplies

Part #302682• Overall: 18” long x 12” wide• 1 pocket 11” deep x 9” wide• Holds a 10” high x 20”

diameter can• 1 tool pocket

12” wide x 3-1/2” deep• Designed to carry food

service splits

Part #302683• Overall 29” long x 12” wide• 2 top pockets, sealed with Velcro

10-1/2” long x 6” wide• 1 tool pocket 12” wide x 3-1/2”

deep• 1 pocket 11-1/2” wide x 12” deep• Ideal for tools, cleaning supplies

and clip boards

C5Part #86006

Cast magnesium sliders with replaceable low-friction polymer skid bars. Tough and quiet.

C1Part #86027

Heavy-duty cast magnesium sliders. Great for moving over curbs or stairs.

F1Part #301019

24” length x 12” wide low-profile formed plate extension.

F3Part #301026

30” length x 12” wide extruded aluminum channel extension.

Recessed Folding Nose

Part #30248022” long x 9” wide tubular aluminum. Requires special frame, call your dealer.

F2Part #301025

20” length x 12” wide extruded aluminum channel extension.

Keg HookPart #301121

Holds keg in place securely; for use with 5 or 6 frame.

Padded Hi-U Brace Cover

Part #302497 Protective nylon-covered foam pad cushions arms and shoulders, reducing injuries.

Wheel GuardsPart #301114K

Protect loads from rubbing against hand truck wheels and help keep loads cleaner.

500 pound capacityCall your dealer

E1 and G1 aluminum extruded noses fold flush with frame when not in use.

Folding Nose Plate

Sliding Keg HookPart #32511 4" Part #32513 5"

Holds keg in place securely then swings out of way when not in use. 4” hook used with a straight side keg and 5” is used with the “barrel-style” keg. For use with 5 frame only.

Hi-U Frame Extensions52/55/60/62/68

Call your dealerHi-U frame extensions available in 52”, 55”, 60”, 62”, and 68” heights - adds height for taller loads.

300 Pound Capacity