designandmanufacturingofcrossﬂow,waf-e.dubudisk.com/.../www/cink_general_presentation_en.pdfcink...

Lesov 125 | 360 01 Sadov | Czech Republic | Tel.: +420 353 579 154 | www.cink-hydro-energy.com

Design and manufacturing of Crossflow,Pelton, Kaplan and Francis turbines� Founded in 1990 as a manufacturer of hydro power plant equipment� In 2005, the company underwent complete modernization and extended its production range� Hydropower equipment supplied to 30 countries� Installed capacity in 2005-2016 250 MW

ISO 14001:2005Czech Stability Award ISO 9001:2009

Quality Certification


ISO 14001:2005Czech Stability Award ISO 9001:2009


®

alled capacity in2005-2016 MW


Czech Stability Award ISO 14001 :2005 ISO 9001:2009rI-I_r,_1n r-u. -lull—El"!

C' cat-1m HEP. m

Certificate I1. d"... -— —l—-|". Iu-npr_-—_--I_In u 'l'l'Il—l-In'lI-lu'I-III- —I-'l-'- _. dun." ...........

fit—l—ul—l— .___.

fie] NH"Ir-'3' 'I'.'I|:I ul-

“I‘m-Inna]. ‘Huvm-i-pl-v- -|'-Il-i.Il-rIrIr-II-uh-I-l--III—u-—-II-Ill-I-ILIL-n..- 'l

{Elf-“‘1. Hzrlfl'll - RING-r 1.1. Mll- mml IIHIIEIIIHEIJJlIi-flfi:a-yr.l'-H.:I"."|1I ill—h- I-IJ-‘I-I'I

mmmfimrmwImam-rm” mHa! I'm-d I!

Fania-Linn“ “gm-ruin!mm:platinum—Md“ run-I q'

urn-min:

F—rlu-I—n- I'll}!Luli-h-II -I-'.r-I-1—' 'i-‘rl'vl-.--;-lu--II|IE?-L-.I I‘d-Ii I'LLIII

l-rH-I-iu'JkI'J nihrrf- a -I.

m —..d—_ , m a fix _ ., E_ n I |l & "" Hill-I'm-h-fl-l-llr'W-"fi .l'rrIr-‘IJaI-Ir.-'-'.. Illll'nrl-III

fl-J-II--I-- 'I-u'llu'I-I-III "-— -l- —' -l' -l-I-I-Ifl'\-'I :— J.-I.l—-IIII.I'_-'Il-I'I'I'-I.'IllulluI-I'I'-"hI-If u'uul'm'u-‘I‘H‘I‘H

| Tel.: +420 353 579 154 | www.cink-hydro-energy.com


Facilities


Turbines delivered

RealizationArmeniaBosnia&HerzBulgariaCambodiaChileColombiaCosta RicaCzech Rep.FinlandGeorgiaGreeceGuatemalaHondurasIcelandItaly

JapanKyrgyzstanMacedoniaNorwayPolandPortugalRomaniaRussiaSerbiaSlovakiaSouth AfricaSpainUKUkraineUSA

Crossflow Pelton Kaplan Francis


2-cell Crossflow turbines

� 10 kW-5.000 kW/unit� Head range: 5-200 m� Run of river SHPP� Dam SHPP� SHPP in drinking water systems� SHPP in wastewater treatment plants� SHPP for electrification of remote areas

� Increased annual production because of high efficiencyfrom 12% to 100% of flow

� Starts operation with only 6% of flow� Tailor-made for every installation� Non-clogging runner� Highly tolerant against varying head� Simple installation and minimal civil works� Almost maintainance-free� Highly tolerant against foreign substances� Proven quality from almost 10.000 installations

Advantages

Applications



Elements

Runner discs

Runner blades Guide vane Runner bearingsRunner shafts

Runner(self-aligning roller bearings)



Performance of 2-cell Crossflow turbines

� Highest efficiencyfrom 12%-100% of flow

� Starts operationwith only 6% of flow



Scope of CINK Hydro-Energy supply

Inletvalve

Inletpipe

2-cell Crossflowturbine

Synchronous generator Gearbox with oil cooling Foundationframe

Emergencyshutdownweights

Suctionvalve

to adjusttailwater level

Similar system forall turbine types

SCADAcontrol system



Examples of installation

� Hn = 111 m� Q = 580 l/s� NT = 542 kW

Crossflow turbine directlycoupled to generator

� Hn = 91 m� Q = 1.130 l/s� NT = 879 kW

Flow operated withone Crossflow turbine




� Hn = 26 m� Q = 2 x 6.000 l/s� NT = 2 x 1.330 kW

Flow operated withtwo Crossflow turbines

� Hn = 27 m� Q = 1.200 l/s� NT = 265 kW

Crossflow turbine with vertical inletand flood protection



Crossflow microturbines

� Hn = 15 m� Q = 100 l/s� NT = 12 kW

Manually operated� Hn = 20 m� Q = 150 l/s� NT = 24 kW

Automatically operated

� Capacity from 5 to 35 kW� 50-200 l/s with the corresponding head� Regulation with one guide vane from 40 to 100% of the flow at high efficiency


Turbines in drinking water systems

Application of turbines to the conditions in Water Supply Systems

� The bearings of the guide vanes are maintenance free, without any need for lubrication; thebearings of the runner are located outside the turbine casing so the water cannot be polluted bylubricants.

� Special design for reduction of water hammer effect,even in long pipelines.

� The regulation of the control system is based on theactual flow in the pipeline or on the water level in theupper tank or behind the turbine.

� A special design ensures smooth operation and highefficiency with varying heads and flow at the sametime (e.g. day and night intervals).

� Reference plants operating in Slovakia, Czech Republic,Romania, Portugal and Armenia.


Kaplan turbines

� Horizontal, inclined horizontalor vertical type of construction

� Runner with 3,4 or 5 adjustable blades madeof highly resistant aluminum-nickel bronze

� Runner with hollow shaft set on independentbearings

� Speed transmission by belt drive or gearbox� Set of guide vanes for efficient flow regulation� High efficiency from 20% to 100% of flow due

to double regulated system� Safety closing mechanism� Tailor-made for every installation

Specifications


Kaplan turbines

Output range: 50-1.200 kW� Runner: Ø 63-300 cm� Head range: 1-15 m� Flow range: 1.500-30.000 l/s� Belt drive speed transmission

Horizontal(or inclined horizontal)

Output range: 1.200-3.000 kW� Runner: Ø 63-300 cm� Head range: 1-15 m� Flow range: 1.500-30.000 l/s� Gearbox speed transmission

Horizontal with gearbox


Kaplan turbines

Output range: 50-3.000 kW� Runner: Ø 63-300 cm� Head range: 1-15 m� Flow range: 1.500-30.000 l/s� Belt drive for outputs 50-1.200 kW� Gearbox for outputs 1.200-3.000 kW

Vertical

Output range: 50-500 kW� Runner: Ø 32-100 cm� Head range: 1-15 m� Flow range: 400-6.000 l/s� Belt drive speed transmission

Horizontal tubular


Kaplan turbines


Belt drive system

� Hn = 5,8 m� Q = 9.500 l/s� NT = 481 kW

Kaplan turbine, horizontal

� Hn = 4,5 m� Q = 27.700 l/s� NT = 1.093 kW

Kaplan turbine,horizontal


Kaplan turbines


� Hn = 1,9 m� Q = 4.500 l/s� NT = 70 kW

Kaplan turbine, vertical

Belt drive system


Pelton turbines

Specifications

� Solutions with 1-6 nozzles� Output range: 50-5.000 kW� Horizontal or vertical type of construction� Head range: 100-600 m� Flow range: 50-2.000 l/s


Pelton turbines

Advantages

� Increased annual production because of highefficiency from 10% to 100% of flow

� Starts operation with only 6% of flow� Tailor-made for every installation� Simple installation and minimal civil works� Non-clogging stainless steel nozzles� Stainless steel runner set on independent bearings� Practical removable corner casing� Safety closing mechanism


� Hn = 560 m� Q = 256 l/s� NT = 1.223 kW

Pelton turbine, horizontal� Hn = 280 m� Q = 840 l/s� NT = 2.054 kW

Pelton turbine, horizontal

Pelton turbines



Pelton turbines


� Hn = 272 m� Q = 780 l/s� NT = 1.829 kW

Pelton turbine with four nozzles, vertical� Hn = 204 m� Q = 320 l/s� NT = 551 kW

Pelton turbine with two nozzles, vertical


Francis turbines

Specifications

� Output range: 100-3.000 kW� Head range: 10-300 m� Highest efficiency with stable flow


� Hn = 97,15 m� Q = 2 x 560 l/s� NT = 2 x 464 kW

Francis turbine, horizontal


Francis turbines


� Hn = 96,8 m� Q = 350 l/s� NT = 280 kW

Francis turbine, vertical� Hn = 276 m� Q = 2 x 1.100 l/s� NT = 2 x 2.650 kW

Francis turbine, vertical


Control Systems

Standard switchboard

� For operation parallel to the public grid, for isolated operationin remote areas, or combined operation

� Process visualization and data archiving� Remote signaling, control and maintenance (SCADA or GSM)� Water level regulation� Reliable power grid protections and generator protections� Master regulation to optimize operation of more turbines


Control Systems

Standard control panel

� Similar system for all turbine types,based on Siemens Simatic platform

� Fully automatic control and monitoring ofturbine, hydraulics, generator and inlet valve

� Process visualization and data archiving

� Remote signaling, control and maintenance(SCADA or GSM)


Control Systems

Examples of control system screenshots


Trashrack Cleaning Systems

� Compatible for every inlet position� Hot-galvanized steel-case construction� Full automated operation (level difference control)� Increases output of SHPP by up to 30%


For a detailed technical and financial offerplease fill in our online questionnaire.Thank you for your interest in our products.

CINK Hydro-Energy providessupervision of made installation,putting into operation andmaintenance of equipmentdelivered by CINK Hydro-Energy,according to customer’s requirements.

Technical Assistance

designandmanufacturingofcrossﬂow,waf-e.dubudisk.com/.../www/cink_general_presentation_en.pdfcink...

Documents