DETAIL SANDER200WINSTRUCTION MANUALSPECIFICATIONSMotor: 200WInput: 230-240V ~50HzNo Load Speed: 15,000/minPad Size: 140x140x80mmPaper Fitment: Hook & LoopPower Cord: 2mWeight: 1.5kg

DSR-2000

WHAT’S IN THE BOX

Detail Sander

20 x Sanding Paper

Dust Canister

IN ORDER TO MAKE A CLAIM UNDER THIS WARRANTY YOU MUST RETURN THE PRODUCT TO YOUR NEAREST BUNNINGS WAREHOUSE WITH YOUR BUNNINGS REGISTER RECEIPT. PRIOR TO RETURNING YOUR PRODUCT FOR WARRANTY PLEASE TELEPHONE OUR CUSTOMER SERVICE HELPLINE:

Australia 1800 069 486New Zealand 0508 069 486

3 YEAR REPLACEMENT WARRANTYYour product is guaranteed for a period of 36 months from the original date of purchase. If a product is defective it will be replaced in accordance with the terms of this warranty. Warranty excludes consumable parts, for example: carbon brushes, dust bags, backing pads and sanding sheets.

WARNINGThe following actions will result in the warranty being void.• If the tool has been operated on a supply voltage other

than that specified on the tool.• If the tool shows signs of damage or defects caused

by or resulting from abuse, accidents or alterations.• Failure to perform maintenance as set out within the

instruction manual.• If the tool is disassembled or tampered with in any way.

WARRANTY

TO ENSURE A SPEEDY RESPONSE PLEASE HAVE THE MODEL NUMBER AND DATE OF PURCHASE AVAILABLE. A CUSTOMER SERVICE REPRESENTATIVE WILL TAKE YOUR CALL AND ANSWER ANY QUESTIONS YOU MAY HAVE RELATING TO THE WARRANTY POLICY OR PROCEDURE.

OZITO Australia/New Zealand (Head Office) 1-23 Letcon Drive, Bangholme, Victoria, Australia 3175.

The benefits provided under this warranty are in addition to other rights and remedies which are available to you at law.

Our goods come with guarantees that cannot be excluded at law. You are entitled to a replacement or refund for a major failure and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.

Generally you will be responsible for all costs associated with a claim under this warranty, however, where you have suffered any additional direct loss as a result of a defective product you may be able to claim such expenses by contacting our customer service helpline above.

ozito.com.au

0918

ONLINE MANUALScan this QR Code with your mobile device to take you to the online manual.

KNOW YOUR PRODUCT

1. HOOK AND LOOP SANDING SHEET

1 Whenfittingsandingpaper,aligntheholesonthesandingsheetwiththeholesonthesandingpad.

5 Dust Canister 6 SandingPaperx20 (6x60g,8x80g,6x120g)

ACCESSORIES

1 Hook&LoopSandingPad

2 On/OffSwitch

3 SoftGrip

4 DustCanisterAdapter

DETAIL SANDER

SETUP & PREPARATION

2 Replacethesandingsheetwhenitisworn.

3 Replacehook&loopbackingpadwhen worn (see maintenancesection).

WARNING: ENSURE THE TOOL IS DISCONNECTED FROM THE POWER SUPPLY BEFORE PERFORMING ANY OF THE FOLLOWING OPERATIONS..

2. DUST CANISTER 3. ON/OFF SWITCH

2 Toturnon,pressthe‘I’buttonintothehousing.

3 Toturnoff,pressthe‘O’buttonintothehousing.Toremove,pullthedustcanisterawayfromtheextractionport.

Push the dust canister onto the dust extractionport.

OPERATION

1 / 3 Full

1 / 3 Full

1 / 3 Full

1 Connectthetooltothemainspowersupply.

Emptydustcanisterwhenitbecomes1/3fullforoptimumdustextraction.

Install

Removal

Empty

WARNING: THE TOOL IS RECOMMENDED FOR USE WITH A RESIDUAL CURRENT DEVICE WITH A RATED RESIDUAL CURRENT OF 30MA OR LESS.

CAUTION: GUIDE THE POWER CORD DURING SANDING TO PREVENT IT BEING CAUGHT ON THE WORKPIECE OR OTHER OBJECTS.

1 / 3 Full

Foreasyemptyingandcleaningofthedustcanister.Removethetopofthedustcanisterbypullingthetabsatbothsidesupwards.

DSR-2000

4. SANDING

Backward/ Forward

2 Firmlygraspthesanderandturnthesanderon.

Side to Side

3 Letthemotorbuilduptomaximumspeed.Gradually lower it ontotheworkpiecewithaslightforwardmovement.

4 Foroptimumresults,useeitherofthesestrokes.

5 Uponcompletionofthesandingoperation,removethesanderfromtheworkpieceandthenturnoffthesander.

1 Secure the material to be sanded.

WARNING: THIS PRODUCT IS NOT RECOMMENDED FOR SANDING DRYWALL OR PLASTER DUE TO THE ULTRA-FINE SANDING PARTICLES PRODUCED. DRYWALL SANDERS IN CONJUNCTION WITH DUST EXTRACTION ARE RECOMMENDED FOR DRYWALL AND PLASTER SANDING APPLICATIONS.

MAINTENANCE

DESCRIPTION OF SYMBOLS

CARING FOR THE ENVIRONMENT

TROUBLE SHOOTING

Powertoolsthatarenolongerusableshouldnotbedisposedofwith household waste but in an environmentally friendly way. Please recyclewherefacilitiesexist.Checkwithyourlocalcouncilauthorityforrecyclingadvice.

Recyclingpackagingreducestheneedforlandfillandrawmaterials.Reuseofrecycledmaterialdecreasespollutionintheenvironment.Pleaserecyclepackagingwherefacilitiesexist.Checkwithyourlocalcouncilauthorityforrecyclingadvice.

•Keeptheventilationventsofthesandercleanatalltimes,ifpossible,preventforeignmatterfromenteringthevents.

•Aftereachuse,blowairthroughthesanderhousingtoensureitisfreefromalldustparticleswhichmaybuildup.Buildupofdustparticlesmaycausethesander to overheat and fail.•Iftheenclosureofthesanderrequirescleaning,donotusesolventsbutamoistsoftclothonly.Neverletanyliquidgetinsidethesander;neverimmerseanypartoftheanderintoaliquid.

Replacing the Hook & Loop Backing PadAfterconsiderableuse,thehookandloopbackingpadsurfacewillbecomeworn,andmustbereplacedwhenitnolongeroffersafirmgrip.ThereplacementbackingpadcanbeorderedthroughtheSpecialOrdersDeskatanyBunningsstore.1. Toreplace,removethefourphilipsheadscrewsbyrotatinganti-clockwise.2. Placenewbackingpadonthetoolandretightenthefourphilipshead

screwsbyrotatingclockwise.Note: Ozito Industries will not be responsible for any damage or injuries caused by the repair of the tool by an unauthorised person or by mishandling of the tool.

Supply Cord ReplacementIfthereplacementofthesupplycordisnecessary,thishastobedonebythemanufacturerorhisagentinordertoavoidasafetyhazard.

Sparking visible through the housing air ventsAsmallamountofsparkingmaybevisiblethroughthehousingvents. Thisisnormalanddoesnotindicateaproblem.

Excessive sparking visible through the housing air vents and/or the sander failing to operate

May indicate the carbon brushes have worn out and need to be replaced.Carbonbrushesshouldonlybereplacedbyaqualifiedelectricianorpowertoolrepairer.

Sandpaper SelectionSelectingthecorrectgritofsandpaperisanimportantstepinachieving optimumresults.Coarsegritwillremovethemostmaterial.Finergritwill produceasmootherfinish.Theconditionoftheworkpiecewilldeterminethe gritofthesandpapertobeused.Thehigherthegritnumber,thefinerthe gradeofsandpaper.Ifthesurfaceisrough,startwithacoarsegritandsanduntilthesurfaceisuniform.Mediumgritmaythenbeusedtoremovescratchesleftbythecoarsergrit.Finergritisthenusedtofinishthesurface.Alwayscontinuesandingwitheachgradeofsandpaperuntilthesurfaceisuniform.

MATERIAL APPROPRIATE GRIT

Coarse Sanding Fine Sanding

Paintwork 180 400

Wood: Softwood 60 240

Hardwood 60 180

Veneer 240 320

Note:Ifintermediatesandingisrequired,chooseagritratingbetweencoarseandfine.Theabovetableisintendedasaguideonly.Toensureasatisfactoryresult,asmall,inconspicuousareashouldfirstbetestedtoensurethegritofsandpaperchosenissuitableforthedesiredfinish.

Sanding TipsNeverforcethesander.Theweightofthesandersuppliesadequatepressure,allowingthesandpapertodothework.Applyingadditionalpressurewillslowthemotor,rapidlywearthesandpaper,andgreatlyreducethesanderspeed.Thiswillslowtheremovalrateandproduceaninferiorqualitysurface.CAUTION:Excessivepressurewilloverloadthemotor,causingpossibledamagetothesanderbyoverheatingthemotor;ordamagetotheworkpiece.Besuretocheckyourworkpieceoften.Thesanderiscapableofremovingmaterialrapidly,especiallywithcoarsepaper.Theorbitalactionofyoursanderallowsyoutosandwiththegrain,oratanyangleacrossitformostsandingjobs.Inthefinalstagesabetterfinishwillbeachievedbysandingwiththegrain.Donotsandononespotfortoolong.Thesander’srapidactionmayremovetoomuchmaterial,creatinganunevensurface.

Spare parts can be ordered from the Special Orders Desk at your local Bunnings Warehouse. For further information, or any parts not listed here, visit www.ozito.com.au or contact Ozito Customer Service: Australia 1800 069 486 New Zealand 0508 069 486 E-mail: enquiries@ozito.com.au

SPARE PARTS

Warning Read instruction manual

Wear eye protection

Double insulated

/min Revolutions or reciprocation per minute n0 No load speed

V Volts Hz Hertz

~ Alternating current W Watts

Diameter

Regulator compliance mark

Wear ear protection

mm Millimetres

WARNING!• Hold power tool by insulated gripping surfaces, because the sanding pad may contact its own cord.Cuttinga“live”wiremaymakeexposedmetalpartsof thepowertool“live”andcouldgivetheoperatoranelectricshock.

Recommendation that the tool always be supplied via a residual current devicewith a rated residual current of 30 mA or less.

Unplug the sander before changing accessories.Accidentalstart-upsmayoccurifthesanderispluggedinwhilechanginganaccessory.

Disposing of dust.Beextremelycarefulofdustdisposal,materialsinfineparticleformmaybeexplosive.Donotthrowsandingdustonanopenfire.Spontaneouscombustion,mayintime,resultfromamixtureofoilorwaterwithdustparticles.

Always wear eye protection and a dust mask for dusty applications and whensanding overhead.Sandingparticlescanbeabsorbedbyyoureyesandinhaledeasilyandmaycausehealthcomplications.

Use special precautions when sanding chemically pressure treated timber, paint that may be lead based, or any other materials that may contain carcinogens.Asuitablebreathingrespiratorandprotectiveclothingmustbewornbyallpersonsenteringtheworkarea.Workshouldbesealedbyplasticsheetingandpersonsnotprotectedshouldbekeptoutuntilworkareaisthoroughlycleaned.Do not ‘wet sand’ with this sander.Liquidsenteringthemotorhousingareanelectricalshockhazard.

Do not use sandpaper intended for larger sanding pads. Largersandpaperwillextendbeyondthesandingpadcausingsnagging,tearingofthepaperorkick-back.Extrapaperextendingbeyondthesandingpadcanalsocauseseriouslacerations.

WARNING!Somedustcreatedbypowersanding,sawing,grinding,drillingandotherconstructionactivitiescontainchemicalsknowntocausecancer,birthdefectsorotherreproductiveharm.

Someexamplesofthesechemicalsare:• Leadfromlead-basedpaints;• Crystallinesilicafrombricks,cementandothermasonryproducts,and;• Arsenicandchromiumfromchemically-treatedtimber.

Yourriskfromtheseexposuresvaries,dependingonhowoftenyoudothistypeofwork.Toreduceyourexposuretothesechemicals:workinawellventilatedareaandworkwithapprovedsafetyequipment,suchasdustmasksthatarespeciallydesignedtofilteroutmicroscopicparticles.

DETAIL SANDER SAFETY WARNINGS

WARNING! When using mains-powered tools, basic safety precautions, including the following, should always be followed to reduce risk of fire, electric shock, personal injury and material damage.

Readthewholemanualcarefullyandmakesureyouknowhowtoswitchthetooloffinanemergency,beforeoperatingthetool. Savetheseinstructionsandotherdocumentssuppliedwiththistoolforfuturereference.Theelectricmotorhasbeendesignedfor230Vand240Vonly.Alwayscheckthatthepowersupplycorrespondstothevoltageontheratingplate.Note:Thesupplyof230Vand240VonOzitotoolsareinterchangeableforAustraliaandNewZealand.

This tool is double insulated therefore no earth wire is required.

Ifthesupplycordisdamaged,itmustbereplacedbyanelectricianorapowertoolrepairerinordertoavoidahazard.Note:Doubleinsulationdoesnottaketheplaceofnormalsafetyprecautionswhenoperatingthistool.Theinsulationsystemisforaddedprotectionagainstinjuryresultingfromapossibleelectricalinsulationfailurewithin the tool.Using an Extension LeadAlwaysuseanapprovedextensionleadsuitableforthepowerinputofthistool.Beforeuse,inspecttheextensionleadforsignsofdamage,wearandageing.Replacetheextensionleadifdamagedordefective.Whenusinganextensionleadonareel,alwaysunwindtheleadcompletely.Useofanextensionleadnotsuitableforthepowerinputofthetoolorwhichisdamagedordefectivemayresultinariskoffireandelectricshock.

WARNING! Read all safety warnings and all instructions. Failuretofollowthewarningsandinstructionsmayresultinelectricshock,fireand/orseriousinjury. Save all warnings and instructions for future reference. The term “power tool” in the

warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.1. Work area safety a. Keep work area clean and well lit. Cluttered or dark areas invite accidents. b. Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust.Powertoolscreatesparks whichmayignitethedustorfumes.

c. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety a. Power tool plugs must match the outlet. Never modify the plug in any way.

Do not use any adapter plugs with earthed (grounded) power tools.Unmodifiedplugsandmatchingoutlets will reduce risk of electric shock.

b. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock ifyourbodyisearthedorgrounded.

c. Do not expose power tools to rain or wet conditions.Waterenteringapowertoolwillincreasetherisk of electric shock.

d. Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.Damagedorentangledcordsincreasethe risk of electric shock.

e. When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

3. Personal safety a. Stay alert, watch what you are doing and use common sense when operating a power tool. Do

not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A momentofinattentionwhileoperatingpowertoolsmayresultinseriouspersonalinjury.

b. Use personal protective equipment. Always wear eye protection.Protectiveequipmentsuchasdustmask,non-skidsafetyshoes,hardhat,orhearingprotectionusedforappropriateconditionswillreducepersonalinjuries.

c. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carryingpowertoolswithyourfingerontheswitchorenergisingpowertoolsthathavetheswitchoninvitesaccidents.

d. Remove any adjusting key or wrench before turning the power tool on.

Awrenchorakeyleftattachedtoarotatingpartofthepowertoolmayresult inpersonalinjury.

e. Do not overreach. Keep proper footing and balance at all times. This enables better control of the powertoolinunexpectedsituations.

f. Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.Looseclothes,jewelleryorlonghaircanbecaughtinmovingparts.

g. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.Useofdustcollectioncanreducedust-relatedhazards.

h. Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.Acarelessactioncancausesevereinjurywithinafractionofasecond.

4. Power tool use and care a. Do not force the power tool. Use the correct power tool for your application. Thecorrectpowertool

willdothejobbetterandsaferattherateforwhichitwasdesigned.b. Do not use the power tool if the switch does not turn it on and off.Anypowertoolthatcannotbe

controlledwiththeswitchisdangerousandmustberepaired.c. Disconnect the plug from the power source and/or the battery pack from the power tool before

making any adjustments, changing accessories, or storing power tools.Suchpreventivesafetymeasuresreducetheriskofstartingthepowertoolaccidentally.

d. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.Powertoolsaredangerousinthehandsof untrained users.

e. Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use.Manyaccidentsarecausedbypoorlymaintainedpowertools.

f. Keep cutting tools sharp and clean.Properlymaintainedcuttingtoolswithsharpcuttingedgesareless likely to bind and are easier to control.

g. Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Useofthepowertoolforoperationsdifferentfromthoseintendedcouldresultinahazardoussituation.

h. Keep handles and grasping surfaces dry, clean and free from oil and grease.Slipperyhandlesandgraspingsurfacesdonotallowforsafehandlingandcontrolofthetoolinunexpectedsituations.

5. Service a. Have your power tool serviced by a qualified repair person using only identical replacement

parts. Thiswillensurethatthesafetyofthepowertool is maintained.

GENERAL POWER TOOL SAFETY WARNINGS

ELECTRICAL SAFETY