development of 25t axle load open wagon · 56 indian railways – mechanical and stores department...
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53 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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25T Track friendly swing motion bogie under development with Transfer of Technology from USA
Speed potential - 110 kmph. Design upgradable upto 32.5 T. Axle load suitable for DFCC operation
DEVELOPMENT OF 25T AXLE LOAD OPEN WAGON
SHORTER LENGTH FLAT WAGON FOR STEEL COILS
22.9 Tonne Axle load
Increase of 68% throughput
Prototype - by 30.09.15
Easy Loadability
Lower Turn-round Time
High Reliability
54 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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Retention-evacuation type toilets are standard fittings in aircrafts & developed railway systems
Conventional Vacuum Toilet system requires ground handling facilities (GHF) for evacuation of human waste
Fitment of 80 Nos. of Vacuum Toilets is planned in 2015-16
A hybrid of Vacuum and Bio-toilet is under development
DEVELOPMENT OF VACUUM TOILETS FOR COACHES
1/10th water consumption of
conventional toilets
55 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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A PARADIGM SHIFT - FROM “PERIODIC” TO “CONDITION” BASED MAINTENANCE
Condition Based Maintenance
Condition of vital components of bogies monitored continuously using targeted sensors. Maintenance decisions proactively taken to prevent line failures using Degradation modelling and trend analysis. Bogie vibrations, bearing temperature, etc. are monitored using onboard accelerometer and temperature sensors.
Trackside Inspection Systems for Monitoring of
Rolling Stock condition High-speed cameras using optical, Laser and Infrared Imaging system used for online inspection of bogies to detect defective, missing & hanging parts of rolling stock without needing to stop the trains.
System is Scalable to add more sensors to capture and monitor data of all critical components in real-time through “Cloud Computing”
Gives real-time indication of safety of trains while on run. Captured data is stored for detailed root-cause failure analysis at maintenance depots and control rooms.
56 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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2400 HP MULTI GEN SET LOCOMOTIVE
MULTI-GENSET LOCOMOTIVES - A NOVEL CONCEPT Involves use of two or more small engines as compared to a single large engine in conventional locomotives
These locos will help to reduce the fuel consumption by about 20 per cent thereby decreasing carbon footprint in train operations. Two prototypes manufactuired and functioning already
57 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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AC Unit for Loco cab
COMFORT FOR LOCO PILOTS Air Conditioning of Loco Cabs (HVAC)
All newly built locomotives from DLW will be turned out with AC cabs from this year onwards.
Air Conditioning Duct
58 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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Schematic of loco pilot cabin
NOISE REDUCTION IN DIESEL LOCO CABS
Acoustic scheme applied in roof, side
walls, floor & back panel Reduces fatigue for loco pilot
Existing Noise level in the rear cabin is around 96 dB(A). Aim is to reduce interior cabin noise to 85 dB(A).
DLW has tried new acoustic insulation scheme to reduce noise level in the crew cabin
Trial results are encouraging. Noise level has reduced to 90 dB(A)
with new acoustic insulation
59 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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LOCOMOTIVES WITH TOILET
Prototype will be ready this year
60 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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OTHER PROJECTS UNDER DEVELOPMENT Dual Mode Locomotives
Dual Mode Locomotives work with diesel engine as a prime-mover in non-electrified routes and work as an electric loco by drawing power from OHE in
electrified routes. Thus dual mode provides the advantages of electric traction in the electrified territory while having flexibility of diesel loco.
Where OHE gets affected, dual mode loco provides excellent operational flexibility to work
Reduction in the detention time of locomotive and rakes at the traction
change points.
61 INDIAN RAILWAYS – MECHANICAL AND STORES DEPARTMENT
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Loco cab video and voice recording system
Would allow confirming the nature of crew communications & the
dynamics of crew actions and interactions. Accident investigation made easier.
RDSO is conducting trials in this system and report is expected
shortly.
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