development of an apparatus inactivating b. subtilis spore ... · development of an apparatus...

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Development of an apparatus inactivating B. subtilis spore in Orange juice using High Electric Field AC Kunihiko Uemura, Isao Kobayashi and Takashi Inoue* National Food Research Institute, *Pokka co. 1. Introduction Heat treatment is commonly used to inactivate microorganisms in liquid foods in order to improve food safety and extend shelf life. However, heat treatment to kill spores also causes thermal damage to the food, which can adversely affect the flavor and lead to loss of nutrients. We developed an apparatus to apply a high electric field AC (HEF-AC) that inactivates heat-resistant microbe spores in liquid food while preserving the freshness of raw food. Contact E-mail address: [email protected] 1)K. Uemura and S. Isobe, J. Food Eng., 53, 203(2002). 2) K. Uemura and S. Isobe, J. Food Eng., 56, 325(2003). 3)T. Inoue, Y. Kawahara , S. Ikeda, S. Hijikata , S. Isobe and K. Uemura, JSFE., 8, 123(2007). Block diagram :Inactivate more than 3-log. :Inactivate more than 2-log. ×:Inactivate less than 1-log. Tempera ture S.cerevi siae E.coli B.Subtilis B.cereus A.acidoca ldarius Geo.stearoth ermophilus 6570110× × 115× 120× 130× 1351402. HEF-AC setup 1),2) 3. Inactivation of B.subtilis spore 3) HEF-AC system appearance Electrode Inactivation of selected microorganism 4. Improvement in quality of Orange juice Teflon block 1mm 32mm 6mm Titanium electorode Scale up Throughput: 2,000L/h Inline test Long run test -6 -5 -4 -3 -2 -1 0 100 110 120 130 Inacivating effect of B.subtilis Log(N/N 0 ) Temperature [°C] 0.3s 0.6s 0.9s Holding time F HEF-AC = 0.006 min 0 0.2 0.4 0.6 0.8 1 1.2 Raw HEF-AC UHT β-carotene [mg/L] 0 50 100 150 200 250 300 350 400 Raw HEF-AC UHT Hesperidin [mg/L] 38 39 40 41 42 43 44 45 Raw HEF-AC UHT Ascorbic acid [mg/L] 0.E+00 2.E+08 4.E+08 6.E+08 8.E+08 1.E+09 Raw HEF-AC UHT Limonene [AREA] 0.E+00 2.E+05 4.E+05 6.E+05 8.E+05 1.E+06 Raw HEF-AC UHT Linalool [AREA] -0.5 0 0.5 1 1.5 Fragrance Orange feel Aftertaste Color Refreshed feel Total Test way7 steps -3+3absolute scale HEF-AC UHT Sensory evaluation Components analysis -2 -1.5 -1 -0.5 0 0 5 10 15 20 Inactivation effect of B.subtilis log(N/N0) Electric field [kV/cm] Temperature and holding time Electric field effect Temperature : 115°C NaCl consentration : 0.0025%0.15% In Progress

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Page 1: Development of an apparatus inactivating B. subtilis spore ... · Development of an apparatus inactivating B. subtilis spore in Orange juice using High Electric Field AC Kunihiko

Development of an apparatus inactivating B. subtilis spore in

Orange juice using High Electric Field AC

Kunihiko Uemura, Isao Kobayashi and Takashi Inoue*

National Food Research Institute, *Pokka co.

1. Introduction

Heat treatment is commonly used to inactivate microorganisms in liquid foods in order to

improve food safety and extend shelf life. However, heat treatment to kill spores also causes thermal

damage to the food, which can adversely affect the flavor and lead to loss of nutrients. We developed an

apparatus to apply a high electric field AC (HEF-AC) that inactivates heat-resistant microbe spores in

liquid food while preserving the freshness of raw food.

Contact E-mail address: [email protected]

1)K. Uemura and S. Isobe, J. Food Eng., 53, 203(2002). 2) K. Uemura and S. Isobe, J. Food Eng., 56, 325(2003).

3)T. Inoue, Y. Kawahara , S. Ikeda, S. Hijikata , S. Isobe and K. Uemura, JSFE., 8, 123(2007).

Block diagram

○:Inactivate more than 3-log. △:Inactivate more than 2-log. ×:Inactivate less than 1-log.

Tempera

ture

S.cerevisiae

E.coli B.Subtilis B.cereus A.acidocaldarius

Geo.stearothermophilus

65℃ ○ △

70℃ ○ ○

110℃ × ×

115℃ △ △ ×

120℃ ○ ○ ○ ×

130℃ ○ ○ ×

135℃ △

140℃ ○

2. HEF-AC setup1),2)

3. Inactivation of B.subtilis spore3)

HEF-AC system appearanceElectrode

Inactivation of selected microorganism

4. Improvement in quality of Orange juice

Teflon

block

1mm

32mm

6mm

Titanium

electorode

Scale up

Throughput:

2,000L/h

•Inline test

•Long run

test

-6

-5

-4

-3

-2

-1

0

100 110 120 130

Inaciv

ating

effect

of B

.subtil

is

Log(N

/N0)

Temperature [°C]

0.3s

0.6s

0.9s

Holding time

FHEF-AC = 0.006 min

0

0.2

0.4

0.6

0.8

1

1.2

Raw HEF-AC UHT

β-c

aro

ten

e [m

g/L

]

0

50

100

150

200

250

300

350

400

Raw HEF-AC UHT

Hesp

eri

din

[m

g/L

]

38

39

40

41

42

43

44

45

Raw HEF-AC UHT

Asco

rbic

acid

[m

g/L

]

0.E+00

2.E+08

4.E+08

6.E+08

8.E+08

1.E+09

Raw HEF-AC UHT

Lim

on

en

e[A

RE

A]

0.E+00

2.E+05

4.E+05

6.E+05

8.E+05

1.E+06

Raw HEF-AC UHT

Lin

alo

ol [

AR

EA

]

-0.5

0

0.5

1

1.5

Fragrance

Orange feel

Aftertaste

Color

Refreshed feel

Total

Test way:7 steps

(-3~+3)absolute scale

■ :HEF-AC

◆ :UHT

Sensory evaluationComponents analysis

-2

-1.5

-1

-0.5

0

0 5 10 15 20

Inactivation e

ffect

of

B.s

ubtil

is

log(N

/N0)

Electric field [kV/cm]

Temperature and holding time Electric field effect

Temperature : 115°C

NaCl consentration : 0.0025%~0.15%

In Progress