development of an autonomous sensing and positioning system for use with fruit production equipment

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Presented at ASABE annual meeting

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Page 1: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 2: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Reuben Dise and Matthew Aasted

June 23, 2010

Page 3: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Overview

Darwin Thinner

Autonomy

Page 4: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

OverviewResearch Overview

Darwin Thinner

Autonomy

Page 5: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

% Variable Production Costs (TFPG, 2010)

Labor57%

Other43%

Peaches

Labor59%

Other41%

Apple

Labor68%

Other32%Sweet

Cherries

Page 6: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Labor Intensive

– 31% of cling peach

cultural costs

• Chemical Thinning

– Limited uses, especially

in Stone Fruit and

Organic Production

• Mechanization is being

adopted by growers.

(Schupp et al., 2008, Baugher et al., 2009)

Page 7: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Net Economic Impact

– CA = $1490/acre

– PA = $934/acre

– WA = $847/acre

– SC = $264/acre

Blossom Thinned with String Thinner

Hand Thinned

(Baugher et al., 2010)

Page 8: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Improve Actuation

• Improve Control

• Add Sensing and

Autonomy

• Increase speed

Page 9: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Overview

Darwin Thinner

Description Modifications Testing

Autonomy

Page 10: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Rotating

Spindle

Hydraulic

Motor

3 pt

Mounting

Speed

Controller

Hydraulic Angle

Adjustment

Chords

Flow Control

Valve

Page 11: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 12: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Thinner Moved to Rear

Page 13: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

35 degree Tilt

(unchanged)610 mm Lateral

Offset Added

Spindle

Rotation

Remains

Unchanged

Proportional

Control

Valves

Flow

Divider

Position Sensors

(Potentiometers)

Page 14: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Joystick for

Tilt and Offset

E- Stop

Autonomy

Controls

LED Indicator

Lights

Page 15: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 16: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Manually Actuated

Darwin (walk behind)

• Fixed angle

Darwin, moved in and out

of canopy by steering

tractor

• Hand Thinned Control

Page 17: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

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Manually Actuated Fixed Control

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Manually Actuated Fixed Control

* Letters Represent Statistically Different Groups at alpha = 0.05

Page 18: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

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Manually Actuated Fixed Control

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Manually Actuated Fixed Control

* Letters Represent Statistically Different Groups at alpha = 0.05

Page 19: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

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Manually Actuated

Fixed Control

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Manually Actuated

Fixed Control

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* Letters Represent Statistically Different Groups at alpha = 0.05

Page 20: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Overview

Darwin Thinner

Autonomy Sensing TestingFuture Work

Page 21: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 22: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Speed Sensor

Distance Sensors

Distance and Mapping

Calculations

Tree Map

Autonomous Positioning

Page 23: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Ultrasonic

Sensor

Mast Position

Feedback

Sensors

GPS

Computer and

Microcontroller

Laser

Rangefinder

Page 24: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Arduino Microcontroller

– $65

• 4 Sonar Range Finders

– Maxbotix LV-MaxSonar-

WR1

– $100

• Low Cost GPS

– USGlobalSat EM-406A

GPS Module

– $60

Page 25: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Sensor

Mast

z

y

x

Best Fit

Line

Orchard

Row

Sensor Distance

Readings (dashed lines)

Page 26: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Trimble AG GPS 442

• SICK LMS 120 Laser

Rangefinder

Page 27: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 28: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Linear Least Squares

Regression

• Collision Search in a

Voxel Grid

• Angle is less expensive

because it is faster

• Fully extended and angled

out is preferred

Page 29: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 30: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 31: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 32: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

• Further Develop

Autonomy Algorithms

• Compare:

– Manually Controlled

(baseline)

– Ultrasonic Sensing

– Laser Sensing• Next step is a

selective thinner

Page 33: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Overview Research Overview

Darwin Thinner

Description Modifications Testing

Autonomy Sensing Testing Future Work

Page 34: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Advisor: Dr. Paul Heinemann, PSU ABE

Committee Members:

Dr. Jude Liu, PSU ABE

Dr. Jim Schupp, PSU FREC

Dr. Tara Baugher, PSU Adams Co. Ext.

Dr. Ben Grocholsky, CMU Robotics Institute

Co-researcher: Matt Aasted, CMU Robotics Institute

Page 35: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment

Special Thanks To:

Jim Schupp

Edwin Winzeler

Tom Kon

Celine Kuntz

Russell Rohrbaugh

Amelia Jarvinen

Terry Saluda

Research Sponsored by:

USDA SCRI

Assistantship Support by:

California Canning Peach Association

Page 36: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment
Page 37: Development of an Autonomous Sensing and Positioning System for Use With Fruit Production Equipment