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Development of an innovative Wind Energy Cluster Concept 1 Frank Richert

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Page 1: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Development of an innovative Wind Energy Cluster Concept

1

Frank Richert

Page 2: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Organisation

21.07.2014 2

Development of

wind power plants

Condition monitoring

wind power plants

Service on

wind power plants

Gesellschaft für Energie und Ökologie mbh

o Project development windenergy

national/international/On- and Offshore

o Technical operation

BZEE Academy GmbHTeaching of service technicians

National / International

2

Page 3: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Aim of the Company

21.07.2014 Confidential © SkyWind GmbH

3

• Development of Renewable Power Plants (RPP)

consists out of several Wind Energy Converter

(WEC) from view of an operator

• Design, assembly and operation of WEC prototypes,

in house system understanding

• Assist serial production of WEC

• Licensing

Page 4: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

RPP Development

21.07.2014

4

• 3.4 MW WEC also usable for difficult to access sides

• Universal platform for different drive train concepts

• Grouping of single WEC to power plants (RPP)

• Minimization of Cost of Energy

Target

• System simplification through WEC clustering

• Avoid external cranes for installation and maintenance

• Optimization of size and mass of components

• Simplification of service and maintenance

Strategy

Page 5: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Windpower State of the Art

5

Wind farm

bus bar

Converter 2

Converter 1

Trafo 2

Trafo 1 Switch1

Switch2

Trafo

Grid

Switch

WEC 2

WEC 1

Page 6: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

New approach

6

WEA 2

WEA 1

Schalter 2

HS-Trafo

Netz

Schalter

Schalter 1

Frequenzumrichter

Cluster

Sammelscheine

Page 7: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

7

Cluster of WECs Cluster power unit

grid unit grid

RPP

Renewable

Power Plant

Wind Cluster DesignPros.:

• WT simplification, less parts (or

easy redundancy possible)

• Clear(er) interface between grid

and WT operators

• Less COE

Cons.:

• Potential power loss?

• Higher WT loads

Advanced control strategy for

load, power and frequenzy control

needed

7

Page 8: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Reactive power generation (converter or/and capacitors)

Active and reactive power control

Dynamic behavior of the system especially during

synchronization of additional generators

Converter current limitation during synchronization of

additional generators

Best overall control strategy

(some) Issues to solve

8

Page 9: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Cluster Control Strategy

9

WEC 1

WEC 2

Pist

f soll

f ist

-

+

U,f

Power curve

Converter

Controler

Regulate on fixed power curve

Page 10: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Cluster Control Strategy

10

WEC 1

WEC 2

Pist

f soll

f ist

-

+

U,f

Converter

ControlerMPPT

MPP Algorithmus

Find Maximum Power Point

Page 11: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Cluster Simulation Model

21.07.2014

11

Page 12: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

12

Example: synchronization of WECs at different stages

Page 13: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Semi-scale Test Bench at University Kiel

Mechanical Part of WECs Electrical Part of WECs

iS, f

S

AsynchronmaschinePr fling Generator 1ü

w,ma

mw

3

~

3 ~

AsynchronmaschineLast

iS, f

S

AsynchronmaschinePr fling Generator 2ü

w,ma

mw

3~

3 ~

AsynchronmaschineLast

Frequenzumrichter

Frequenzumrichter

Frei programmierbarerFrequenzumrichter

Schalter

Netz

~

13

Converter

Converter

Converter

60 kW Asynchron

Motor

Asynchron

Motor

Grid

Asynchron

Generator 1

Asynchron

Generator 2

Free

programmable

110 kV converterSwitch

Page 14: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Test at University Kiel

14

Page 15: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

21.07.2014

15

3.4 MW WEC

2-blade 107 m rotordiameter

138 m hub height (hybrid tower)

3 kV compact medium speed drivetrain

(Gearbox/Asynchronous G)

Modular concept for easy exchange of

components

Dual control and measuring system

Craneless (de-)installation

Full scale test “WETEC”WindEnergyTEchnologyCarrier

Page 16: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Split up in turbine and tower/crane

21.07.2014

16

Page 17: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

17

Status: Successful test of

lifting systemdrivetrainblades

Page 18: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

18

View from turbine

8.5 MV grid

connection unit

Start of operation

August 2014

Page 19: Development of an innovative Wind Energy Cluster Concept · bus bar Converter 2 Converter 1 Trafo 2 Trafo 1 Switch1 Switch2 Trafo Grid Switch WEC 2 WEC 1. New approach 6 WEA 2 WEA

Vorwerksallee / Vorwerk 5

24782 Büdelsdorf /Germany

GmbH

www.skywind.de [email protected] +49 4331 436 22 -0

Thank you for your attention