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Development of Natural Pozzolan Applications Towards Sustainable Buildings Pozzolan Product Factory, Jeddah, SA Dr. Sadig AbdulHameed Malki - Eng. Salvatore Voci Tel: +966-1-2- 6513100 [email protected] 00966 509700263 [email protected]

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Page 1: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Development of Natural Pozzolan Applications Towards Sustainable Buildings

Pozzolan Product Factory, Jeddah, SA Dr. Sadig AbdulHameed Malki - Eng. Salvatore Voci

Tel: +966-1-2- 6513100 [email protected]

00966 509700263

[email protected]

Page 2: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 3: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 4: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 5: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 6: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 7: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Light-weight Aggregate Sizes: 1. 0 to 4 mm. 2. 4 to 8 mm. 3. 8 to 12 mm. Milling Sizes: 40 & 30 micro and below

Current Production sizes of natural Pozzolan:

Page 8: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Scientific Studies to Develop the Base for a Number of Applications in

Sustainability

Page 9: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 10: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Applications using Natural Pozzolan in Improving the Current Sustainability Level

Page 11: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Light-Weight Blocks with Insulative Properties Making - best in fire rating

Page 12: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 13: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 14: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 15: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 16: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 17: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 18: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Lightweight Pre-cast with Insulative Properties Using Pozzolan Light-Weight Aggregate

Page 19: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 20: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Retention wall system with no steel bars to protect against rust

Page 21: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 22: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Retention Wall and Geogrid Systems: A cooperative arrangement between Tensar International Technology and Pozzolan Product Factory, providing design recommendations by Tensar.

Page 23: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Natural looking walls: For insulation and to save on finishing costs

Page 24: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Water Retention Material Saves more than 50% of irrigation water.

Page 25: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 26: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Milling to the Size of 40, 30 Micron & below According to ASTM C 618 for both type N&F

Super Silicom Natural Pozzolan Concrete Protection Admixture

Page 27: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Pantheon Coliseum

Roman buildings that have been sustained for centuries partly due to the usage of natural pozzolan properties.

Page 28: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Dam application in Meccah, Saudi Arabia

Page 29: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 30: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Testing for natural Pozzolan Powder (40 & 30 microne)

Page 31: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 32: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Testing on Natural Powder Pozzolan University of California at Berkley and King Abdullah University for Science and technology in cooperation with the Polzzolan product company.

Super Silicom NP has a Slow Healing Quality: Due to the fact that Natural Pozzolan is different form one location to another and from one site to another in the same location Pozzolan Product Factory needed to do its own test to make sure of the quality of the material from its own mine. In early 2008 and in collaboration with King Abdullah University of Science and Technology (KAUST,) Pozzolan Product Factory decided to send 3 tons of natural pozzolan material from its mine to university of California at Berkley to study how the material behaves in well known laboratories. Results from tests at the Univeristy of California at Berkley were excellent and beyond expectations.

Page 33: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

1. The pozzolanic activity index (at 28 days) was 103%, and after 56 days the compressive strength of mix containing 20% Super Silicom NP was about 14% higher than the one with only portland cement. However, the pozzolanic activity index was 73% after 7 days.

2. All mortar mixes were demolded after 24h and cured at room temperature, without any alkali activation. After only seven days of curing, for instance, strength result for the 20% replacement was 63 MPa. Thus it seems quite feasible to produce high-volume concretes with high amounts of Super Silicom NP replacement, but the time factor must be taken into account.

Results:

Page 34: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

• Drainage dam project in the city of Mecca, 2009. • Amba Company, Jeddah, Saudi Arabia • Sacramento Wastewater Treatment Plant - California • Southern Nevada Water Project - Nevada • Tehama-Colusa Canal - California • American River Falls Power Plant Idaho • Helms Creek Powerhouse Pump Station - California • Bechtel Engineering Center, UC Berkeley - California • Pioneer Reservoir - California • Golden Gate Bridge (1937) - California • Graduate Theological Union Building, UC Berkeley - California • San Francisco Wastewater Treatment Plant Project - California • Piers of the San Francisco-Oakland Bay Bridge (1935) California • Los Angeles Aqueduct (1910-1912) California • Los Angeles Flood Control District during the 1920's and 1930's

World-wide application Profile using Natural Pozzolan

Page 35: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

• Port of Richmond - California • Pacheco Pass Tunnel - California • Idaho Falls Hydro Electric - Idaho • Dumbarton Bridge - California • Pyramid Lake Powerhouse - California • North Point Seawall California • Friant Dam (1942) • Bonneville Dam (1935) Oregon • Chabot Dam California • Redding Airport Runway - California

World-wide application Profile using Natural Pozzolan

Page 36: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com
Page 37: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

We welcome new ideas and application using Pozzolan please contact us

Pozzolan Product Factory, Jeddah, SA Dr. Sadig AbdulHameed Malki - Eng. Salvatore Voci

Tel: +966-1-2- 6513100 [email protected]

00966 509700263

[email protected]

Page 38: Development of Natural Pozzolan Applications Towards ... · PDF fileUniversity of California at Berkley and King Abdullah University for ... +966-1-2- 6513100 sadigmalki@Hotmail.com

Thank You